CornellCookson SDT-5045 Installation Instructions And Operation Manual

CornellCookson SDT-5045 Installation Instructions And Operation Manual

Commercial and industrial door operator

Advertisement

Quick Links

INSTALLATION INSTRUCTIONS
AND
OPERATION MANUAL
SDT-5045
UL325-2010 Compliant
Commercial and Industrial Door Operator
Logic Control
Duty Cycle – 10 Cycles per Hour
06/20

Advertisement

Table of Contents
loading

Summary of Contents for CornellCookson SDT-5045

  • Page 1 INSTALLATION INSTRUCTIONS OPERATION MANUAL SDT-5045 UL325-2010 Compliant Commercial and Industrial Door Operator Logic Control Duty Cycle – 10 Cycles per Hour 06/20...
  • Page 2: Important Installation Instructions

    IMPORTANT INSTALLATION INSTRUCTIONS WARNING – To reduce the risk of severe injury or death to persons: READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. 2. Install only on a properly operating and balanced door. A door that is operating improperly could cause severe injury. Have qualified service personnel make repairs to cables, spring assemblies, and other hardware before installing the operator.
  • Page 3: Specifications

    SPECIFICATIONS MOTOR Duty Cycle: 10 Cycles per hour Horsepower: 1/2 hp Speed: 1700 RPM 24VDC Voltage: Current: See motor nameplate ELECTRICAL Transformer: Power 21VAC 530VA, Control 25VAC 120VA Momentary pressure open, stop, constant pressure close Wiring Type: (provided standard), with provision for momentary pressure close* Limit Adjustment: Linear driven, fully adjustable screw type cams.
  • Page 4: Installation Instructions

    INSTALLATION INSTRUCTIONS Consult door manufacturer for install details. INSTALLATION POSITIONS Illustrations only, consult door manufacturer for install details. NOTE: Any change in mounting position may result in a change of operator rotation and consequently in a change of control functions. Consult factory for any changes. (LH=LS, RH=RS) Please see page 9 for Left and Right Switch.
  • Page 5: Operator Mounting

    OPERATOR MOUNTING 1. Pipe end mounting and drive flange mounting illustrations. Use self-tapping screws x 4 Hex socket countersunk bolts 8 x 1/4”-20 unc MOTOR MOUNTING TO BRACKET 1. Dismantle the limit switch mechanism before mounting on the bracket if required. 2.
  • Page 6: Limit Switch Adjustment

    LIMIT SWITCH ADJUSTMENT Make sure the limit cams are positioned between the limit switch actuators before proceeding with adjustments. 1. Open / Remove the control panel cover. 2. Open or close door to determine the moving direction of the limit switch cams. 3.
  • Page 7: Wiring Instructions

    WIRING INSTRUCTIONS Disconnect power at the fuse box before proceeding with any wiring. WARNING 1. Do not install any wiring or attempt to run this operator without checking the wiring diagram located on the inside of the control box cover. 2.
  • Page 8: Control Wiring

    CONTROL WIRING If the door is not visible from the control station, or if any device other than the control station is used to activate the door, an entrapment protection device must be installed on the door. Failure to install an entrapment protection device may result in serious injury or death to person(s) trapped WARNING beneath the door.
  • Page 9 Disconnect power at the fuse box before proceeding with any wiring. WARNING 2. Locate the control station where the user can clearly see the operation of the door. Mount the enclosed placard adjacent or near the door. Controls shall be far enough from the door, or positioned such that the user is prevented from coming in contact with door while operating the WARNING controls.
  • Page 10: Control Overview

    CONTROL OVERVIEW Limit Switch Connections To Brake Wires Charging I C Fuse To Motor Wires (0.2A Fast) Control Power I nput (24VAC) I nput Power Fuse of the Board (2.5A Fast) Motor Power I nput LED100 Battery Control Power LED100 Connections POWER Battery Output Fuse...
  • Page 11 Lights Indication LED1 Brake LED1 LED100 I nput Power LED100 LED5 Battery Failure LED101 LED7 Sensing Device Aux. Close Limit Contact LED3 AC Failure LED101 LED9 LED3 LED5 LED7 LED13 MCU Failure Auto Lock LED9 LED8 LED8 LED4 LED6 LED13 LED102 LED102 Charge Voltage Failure...
  • Page 12 FIELD PROGRAMMING Battery Power CNT: AC 000V DC 00.0V AC Power Current Time 0000056 00:06 Counter Constant/Momentary pressure setting of OPEN/CLOSE Button  Press “SET” for three seconds to enter setting mode. Use “SELECT” to choose “Constant Pressure”. Use “+” and “-” to Constant Pressure or Momentary Pressure. Press “SET” again to save setting.
  • Page 13 Clock  Press “SET” for three seconds to enter setting mode. Use “SELECT” to choose “Clock-Set time”. Use “+” and “-” to set hour. (00~24 hours)  Press “SELECT” again to set minute. Use “+” and “-” to set minute. (00~59 minutes) ...
  • Page 14 Battery low auto OPEN Press “SET” for three seconds to enter setting mode. Use “SELECT” to choose “Auto OPEN”. Use “+” and “-” to Yes or No. “SET” again to save setting. “SAVE SUCCESS” will appear if setting is complete. Complete AC fail and DC fail AC fail and DC fail...
  • Page 15: Terminal Connections

    TERMINAL CONNECTIONS SDT-5045 Terminal Connections WARNING : DISCONNECT ALL POWER BEFORE WORKING ON CONTROLS NOTE: I nput Power I NPUT : 16AWG (WITHIN 50FT) 120VAC DOOR POWER I NDICATOR DOOR POWER INDICATOR CHECK AC/DC POWER CN103 WHEN RED LIGHT FLASHING...
  • Page 16: Wiring Connections

    WIRING CONNECTIONS SDT-5045 Wiring Connections WARNING : DISCONNECT ALL POWER BEFORE WORKING ON CONTROLS NOTE: I nput Power I NPUT : 16AWG (WITHIN 50FT) 120VAC DOOR POWER I NDICATOR DOOR POWER INDICATOR CHECK AC/DC POWER WHEN RED LIGHT FLASHING CN103...
  • Page 17 WIRING DIAGRAM U.S. Gear 06/20...
  • Page 18: Battery Specification

    BATTERY SPECIFICATION Type Battery Rating Lead Acid Rechargeable Battery 12VDC, Max. 17.2Ah IMPORTANT SAFETY INSTRUCTIONS WARNING –To reduce the risk of severe injury or death: READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with door controls. Keep the remote control (where provided) away from children.
  • Page 19: Emergency Manual Operation

    OPERATING INSTRUCTIONS 1. If a 3-button control station is used to operate the door, push the “OPEN” button to open the door, push the “CLOSE” button to close the door, push the “STOP” button to stop movement of the door while opening or closing. Removing pressure from the “CLOSE” button will cause the door to stop.
  • Page 20: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS The brake is a self-adjusting brake. It is maintenance free. The brake assembly requires no additional adjustments for its lifetime. If an entrapment protection device is used, i.e. sensing edge or photoelectric sensors, please consult the manufacturer for maintenance instruction. Disconnect power supply to the operator before servicing.
  • Page 21 APPENDIX 1 Control Connections Diagrams CCD-PCB-A01 Control Wiring for 3 Button Stations Control Wiring for Key Switch with Stop Button 1 Set of 3 Button Stations Key Switch with Stop Button 3-1 BUTTON KEY SWITCH Key switch OPEN OPEN CLOSE OPEN OPEN OPEN...
  • Page 22 APPENDIX 2 Control Connections Diagrams CCD-PCB-B02 Wiring 3 Button Stations With Key Lockout 1 Set KEY LOCKOUT 3 BUTTON OPEN OPEN OPEN CLOSE CLOSE CLOSE STOP STOP Key switch STOP With and without key lockout KEY LOCKOUT 3-2 BUTTON STOP STOP OPEN OPEN...

Table of Contents