Aiphone AI-900 Installation Manual

Voice security system
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VOICE SECURITY SYSTEM
Be sure to leave system installations, adjustments, and data settings to the dealer from whom
you have purchased.
Please follow the instructions in this manual to obtain the optimum results from this unit.
We also recommend that you keep this manual handy for future reference.

INSTALLATION MANUAL

AI-900

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Summary of Contents for Aiphone AI-900

  • Page 1: Installation Manual

    Be sure to leave system installations, adjustments, and data settings to the dealer from whom you have purchased. Please follow the instructions in this manual to obtain the optimum results from this unit. We also recommend that you keep this manual handy for future reference. INSTALLATION MANUAL AI-900...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY PRECAUTIONS 2. FCC REQUIREMENTS 3. INDUSTRIAL CANADA REQUIREMENTS 4. GENERAL DESCRIPTION 5. FEATURES ... 8 6. INSTALLATION PRECAUTIONS 7. SYSTEM CONFIGURATION AND EQUIPMENT FUNCTIONS 7.1. System Configuration ... 9 7.2. Equipment Functions ... 10 8. AI-900MF MAIN FRAME NOMENCLATURE AND FUNCTIONS 9.
  • Page 3 12. WIRING 12.1. Wiring from the Station or Outside Line ... 21 12.2. Supplied Connector Connection ... 22 12.3. AI-900MS Master Station Interface Card Connection 12.3.1. Master Station and AI-900MS connection ... 23 12.3.2. External recording device and AI-900MS connection ... 25 12.4.
  • Page 4: Safety Precautions

    • Owing to the unit's size and weight, be sure that at least two persons are available to install the unit. Failure to do so could result in personal injury. • Because the AI-900 is an electrical device, users must not make wiring and installation. Leave the work to qualified personnel.
  • Page 5 • Contact your AIPHONE dealer as to the cleaning. If dust is allowed to accumulate in the unit over a long period of time, a fire or damage to the unit...
  • Page 6: Fcc Requirements

    Voiceband analog signals and retransmitted on the network. (8) The AI-900 has been tested and comply with the limits for a class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
  • Page 7: Industrial Canada Requirements

    3. INDUSTRY CANADA REQUIREMENTS (1) ''NOTICE: This equipment meets the applicable Industry Canada Terminal Equipment Technical Specifications. This is confirmed by the registration number. The abbreviation, IC, before the registration number signifies that registration was performed based on a Declaration of Conformity indicating that Industry Canada technical specifications were met.
  • Page 8: General Description

    4. GENERAL DESCRIPTION The AI-900 Security System is a voice communication system that permits calls to be quickly and easily made - even in emergency situations - with the touch of single button. The system can record conversations, and features external equipment sync output and operation log output. These features combine to make the AI-900 an ideal system for voice security applications.
  • Page 9: System Configuration

    7. SYSTEM CONFIGURATION AND EQUIPMENT FUNCTIONS 7.1. System Configuration AI-900 Exchange (1) Main Frame AI-900MF/ Main Frame Mounting Bracket AI-YC303 Master Station Rack Mount Panel Interface Card AI-PN100B AI-900MS (1) Power Transformer Telephone Interface Uint AI-PU200 Card AI-900AL (2) Power Transformer...
  • Page 10: Equipment Functions

    7.2. Equipment Functions • AI-900MF Main Frame The AI-900MF accommodates the following cards: Up to 2 AI-900MS or AI-900AL Cards (both cards may be mixed), up to 4 AI-900RS Cards, 1 AI-900CO Card, 1 AI-900AF Card, and 1 AI-900TI Card. The Main Frame has 2 RS-232C ports;...
  • Page 11: Ai-900Mf Main Frame Nomenclature And Functions

    8. AI-900MF MAIN FRAME NOMENCLATURE AND FUNCTIONS 1. AC Input Connectors Connect to the AC output terminal of the AI-PU200 power transformer unit. (See p. 39.) 2. 24 V DC Input Connector Connects to a battery (24 V DC). (See p. 39.) 3.
  • Page 12: Installation And Connection Procedures

    Connection to a Programming PC Connection to an Operation Log PC (7) Adjusting the Station and Exchange System Programming (See the "AI-900 SETUP SOFTWARE MANUAL.") Master Station Microphone Sensitivity/Speaker Volume Adjustment Telephone Volume Adjustment (AI-900AL Card) (8) Speech and Function Tests...
  • Page 13: Equipment Installation

    10. EQUIPMENT INSTALLATION 10.1. AI-900MF Main Frame 10.1.1. Rack mounting Step 1. Attach the supplied rack mounting brackets to the frame. Mounting bracket Step 2. Mount the frame to an equipment rack. Fiber washer (8 places) Machine screw M4x10 (6 places) Rack mounting screw (tapping screw 5x12 , 8 places)
  • Page 14: Wall Mounting

    10.1.2. Wall mounting (Optional AI-YC303 Wall Mounting Frame is required.) Step 1. Mount the AI-YC303 bracket to the wall. 78 78 78 55.2 Knockout (for wiring) 391.4 Wood screw 5.1x38 Mounting dimensions Step 2. Remove the AI-900MF's front panel, then mount the AI-900MF on the AI-YC303. Tapping screw 4x12...
  • Page 15: Ai-Pu200 Power Transformer Unit

    10.2. AI-PU200 Power Transformer Unit 10.2.1. Rack mounting Step 1. Remove the 4 mounting screws, and attach the supplied wall mounting brackets to the transformer unit using the removed screws. Step 2. Attach the AI-PU200 to the AI-PN100B Rack Mount Panel. AI-PU200 Step 3.
  • Page 16: Wall Mounting

    10.2.2. Wall mounting Step 1. Remove the 4 mounting screws, and attach the supplied wall mounting brackets to the transformer using the removed screws. Step 2. Mount the transformer to the wall using the supplied wood screws. Wood screw 3.5 x 25 Wall mounting bracket Mounting screw Unit: mm...
  • Page 17: Ai-Rs150, Ai-Rs160, Ai-Rs170 And Ai-Rs180 Substations

    10.3. AI-RS150, AI-RS160, AI-RS170 and AI-RS180 Substations Mount the substation to an electrical box mounted in the wall. AI-RS150/-RS160/-RS170/-RS180 Oval head screw UNC No.6x18 Dimensional diagram 2-gang electrical box (deep) and adapter ring 52.5 Unit: mm 2 (AI-RS150) 43.5 (AI-RS150)
  • Page 18: Master Station

    10.4. Master Station 10.4.1. Desk-top mounting Connect the supplied modular-plug cord. 10.4.2. Wall mounting Pull out, rotate, and reset the cradle hook, then mount the station on the wall using the supplied wall mounting frame. Remove the cradle hook.
  • Page 19: Ai-900Mf Card Installation

    11. AI-900MF CARD INSTALLATION 11.1. Backup Battery Installation Caution All cards contain many CMOS ICs which are easily damaged by static electricity. Do not touch circuit components. • Insert the backup battery into the Main Frame mother board before installing any cards. Battery replacement As the battery life is rated at about 4 years, replace it with a new one every 4 years.
  • Page 20: Card Installation

    11.2. Card Installation Step 1. Remove each card from its static-protective bag, and install it in its designated position in the Main Frame. • For the AI-900TI, perform exchange number setting BEFORE installation. Refer to p. 38 "Exchange Number Setting." Step 2.
  • Page 21: Wiring

    12. WIRING 12.1. Wiring from the Station or Outside Line Step 1. Remove the main frame's bottom panel as shown below. Step 2. Connect stations or outside lines to their respective cards as shown below.
  • Page 22: Supplied Connector Connection

    12.2. Supplied Connector Connection Use the supplied connectors for exchange connections as follows. Step 1. Insert a cable into the connector and tighten the screw. Step 2. After cable connection is completed, press the connector onto the circuit board's connector.
  • Page 23: Ai-900Ms Master Station Interface Card Connection

    12.3. AI-900MS Master Station Interface Card Connection 12.3.1. Master Station and AI-900MS connection • The AI-900MS can be interfaced with up to 2 AI-MS900 master stations. • Because up to 2 AI-900MS cards can be mounted in the AI-900MF Main Frame, up to four master stations can be connected per frame.
  • Page 24 [Connection] Use 2 twisted pair cables with a modular jack fitted at each one end to connect the AI-MS900 to the AI-900MS. Refer to the following table for the maximum recommended cable length between the two. Cable type AWG24 (0.52 mm) Distance 0.9 km Connect as shown below.
  • Page 25: External Recording Device And Ai-900Ms Connection

    12.3.2. External recording device and AI-900MS connection An external recording device can be connected to each master station line. [Connection] To connect the external recording device, use a twisted pair cable for voice output, and a twisted pair cable for control output.
  • Page 26: Ai-Ms900 Master Station Connection And Adjustment

    12.4. AI-MS900 Master Station Connection and Adjustment 12.4.1. External speaker connection Follow the procedures below when connecting an external speaker (8Ω). Step 1. Remove the AI-MS900's rear terminal cover and set the internal slide switch to the [EXT. SP] position. Internal/External speaker selection switch Terminal cover EXT.SP terminal...
  • Page 27: Ai-900Al Telephone Interface Card Connection

    12.5. AI-900AL Telephone Interface Card Connection 12.5.1. Telephone and AI-900AL connection The AI-900AL can be interfaced with up to 2 commercial telephone sets. Use the telephone which complies with the FCC Regulation Part 68. [Connection] To connect the telephone set to the AI-900AL, use a twisted pair cable. The connector of the cable end going to the telephone needs to be the type that can be connected to the telephone connector.
  • Page 28 [Setting telephone's talking volume levels] When the talking volume is low, set it using the switch SW101 (for Line 1) or SW201 (for Line 2) on the AI-900AL card as illustrated below. Setting of telephone volume switches on the AI-900AL card AI-900AL SW101 D110...
  • Page 29: External Recording Device And Ai-900Al Connection

    12.5.2. External recording device and AI-900AL connection An external recording device can be connected to each telephone line. [Connection] To connect the external recording device, use a twisted pair cable for voice output, and a twisted pair cable for control output. The voice output is 0 dB* and of unbalanced type. The control output is an open collector output of 20 mA, 24 V DC max.
  • Page 30: Ai-900Rs Substation Interface Card Connection

    12.6. AI-900RS Substation Interface Card Connection 12.6.1. Substation and AI-900RS connection The AI-900RS can be interfaced with up to 16 substations. [Connection] Use a 2-core shield cable to connect the substation to the AI-900RS. Refer to the following table for the maximum recommended cable length between the two.
  • Page 31: External Amplifier And Ai-900Rs Connection

    12.6.2. External amplifier and AI-900RS connection 1-core shielded cable INPUT OUTPUT Paging amplifier * Electrical characteristics of the CN5 connector Voice output: Unbalanced, –20 dB* Voice input: Balanced, acceptable signals on the 25 V line output from a paging amplifier Rated at over 16 W power output (ex.
  • Page 32: Ai-900Co Outside Line Interface Card Connection

    12.7. AI-900CO Outside Line Interface Card Connection 12.7.1. Outside line and AI-900CO connection The AI-900CO can be interfaced with up to 2 outside lines. Using DTMF tone dialing, it is compatible with both loop and ground start systems. [Connection] Connect as shown below. Outside line and AI-900CO connection 1 twisted pair cable 1 twisted pair cable...
  • Page 33: External Recording Device And Ai-900Co Connection

    12.7.2. External recording device and AI-900CO connection An external recording device can be connected to each telephone line. [Connection] To connect the external recording device, use a twisted pair cable for voice output, and a twisted pair cable for control output. The voice output is 0 dB* and of unbalanced type. The control output is an open collector output o f 20 mA, 24 V DC max.
  • Page 34: Ai-900Af Audio Function Card Connection

    12.8. AI-900AF Audio Function Card Connection 12.8.1. Amplifier and AI-900AF connection Paging can be provided through connected external amplifiers using the AI-900AF. [Connection] To connect the amplifier to the AI-900AF, use a twisted pair cable for voice output, and a twisted pair cable for control output.
  • Page 35: External Sound Source And Ai-900Af Connection

    12.8.2. External sound source and AI-900AF connection The External Sound Source Distribution function can be operated using the AI-900AF. [Connection] To connect external sound sources to the AI-900AF, use a twisted pair cable for voice input, and a twisted pair cable for control input (level-operated activation).
  • Page 36: Ai-900Ti Tie-Line Interface Card Exchange Interconnection

    Factory-preset status of SJP10 SJP10 AI-900TI AWG22 (0.65 mm) AWG20 (0.82 mm) 1 km 1.5 km Termination resistance setting when interconnecting 3 or 4 exchanges SJP10 AI-900 SJP10 AI-900TI AI-900 SJP10 AI-900TI AI-900 SJP10 AI-900TI AI-900 SJP10...
  • Page 37 Connect as shown below. Exchange interconnection by means of AI-900TI 2-core shielded cable 2-core shielded cable AI-900TI 2 twisted pair cables 2 twisted pair cables 2 twisted pair cables 2 twisted pair cables AI-900TI 2 twisted pair cables 2 twisted pair cables 2 twisted pair cables 2 twisted pair cables Voice line 1...
  • Page 38 [Exchange Number Setting] When interconnecting the exchanges using the AI-900TI, assign the exchange number to each exchange with the SW1 switch located on the AI-900TI's circuit board. (Refer to the table below.) Exchange No. setting AI-900TI Initial status: Exchange No. 1 1 2 3 4 5 6 7 8 Exchange No.
  • Page 39: Ai-900Mf Main Frame And Ai-Pu200 Power Transformer Connection

    12.10. AI-900MF Main Frame and AI-PU200 Power Transformer Connection [Connection] Connect as shown below using 2 parallel pair cables. Use cables with a sufficient current capacity and a heavier gauge than AWG18. Two AI-PU200 units are required when using 3 or 4 AI-900RS cards. AI-900MF and power supply connection OUTPUT 20V AC 2.5A...
  • Page 40: Main Frame And Pc Connection

    13. MAIN FRAME AND PC CONNECTION 13.1. Programming PC Connection 13.1.1. Direct connection by means of RS-232C Using the RS-232C cable, connect the programming PC to the AI-900MF Main Frame as shown below. Direct connection by means of RS-232C (Programming PC) COM1 COM2 Front view...
  • Page 41: Connection Via Modem

    13.1.2. Connection via modem Connect as shown below. Connection via modem (Programming PC) COM1 COM2 Front view Main Frame AI-900MF RS-232C cross cable AI-900MF RS-232C cross cable Modem Modem...
  • Page 42: Operation Log Pc Connection

    13.2. Operation Log PC Connection 13.2.1. Direct connection by means of RS-232C Using the RS-232C cable, connect the operating log PC to the AI-900MF as shown below. Direct connection by means of RS-232C (Operation log PC) COM1 COM2 Front view Main Frame AI-900MF RS-232C straight cable AI-900MF...
  • Page 43: Connection Via Modem

    Main Frame AI-900MF 13.3. System Programming Use the supplied PC software to perform such system programming as station number and function settings. For its use and installation, refer to the "AI-900 Setup Software Instruction Manual." RS-232C cross cable AI-900MF RS-232C cross cable...
  • Page 44: Speech And Function Tests

    • Call the substation and Master Station from each Master Station to check to be sure that a conversation is possible. • Check to confirm that the designated station is correctly called. 14.2. Function Test Check each function registered in system programming for correct operation. For each function's operation, refer to the "AI-900 OPERATING INSTRUCTIONS."...
  • Page 45: Specifications

    420 (w) x 443.7 (h) x 288.3 (d) mm (excluding the rack mounting bracket) 12.7 kg AI-900 operating instructions ... 1 AI-900 installation manual (this manual) ... 1 AI-900 setup software manual ... 1 Rack mounting screw ... 8 Rack mounting washer ... 8...
  • Page 46 [AI-900AL Telephone Interface Card] Power Source Current Consumption Supply Power Number of Lines Conversation Recording Output Selectable Signal Type Monitoring Function Applicable Terminal Control Function Connection Terminal Weight Note: The design and specifications are subject to change without notice for improvement. •...
  • Page 47 [AI-900CO Outside Line Interface Card] Power Source Current Consumption Number of Lines Conversation Recording Output Selectable Signal Type Signal Format Main Functions Connection Terminal Weight Note: The design and specifications are subject to change without notice for improvement. • Accessories 4-pin dedicated connector ...
  • Page 48 [AI-900TI Tie-Line Interface Card] Power Source Current Consumption Number of Audio Links Connection Format Transmitting System Input/Output Level Other Connection Terminal Weight Note: The design and specifications are subject to change without notice for improvement. • Accessories 4-pin dedicated connector ... 5 [AI-YC303 Main Frame Wall Mounting Bracket] Finish Dimensions...

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