Related Manuals for NCR Optic 5 Touch
Summary of Contents for NCR Optic 5 Touch
- Page 1 Installation Instructions Optic 5 Touch, Advantage Door NCR Kit Number: 6005-0013-8801 497-0522374 Issue A Revision B...
- Page 2 NCR, therefore, reserves the right to change specifications without prior notice. All features, functions, and operations described herein may not be marketed by NCR in all parts of the world. In some instances, photographs are of equipment prototypes. Therefore, before using this document, consult with your NCR representative or NCR office for information that is applicable and current.
- Page 3 Preface Audience This book is written for end users (System Administrator and Maintenance Technician), NCR Field Engineering, and VAR/OEM Hardware and System Integrators Notice: This document is NCR proprietary information and is not to be disclosed or reproduced without consent.
- Page 4 Safety and Compliance Information This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing the GVR Advantage. Before proceeding, check the relevant hazard and safety information. Fire, explosion or electrical shock could occur and cause death or serious injury if these safe service procedures are not followed. All work must be carried out in accordance with NFPA (National Fire Protection Association) 30, 30A, and 70, and any local authority.
- Page 5 Read, understand and follow this manual and any other labels or related materials supplied with the equipment. If you do not understand a procedure, call NCR. It is imperative to your safety and the safety of others to understand the procedures before beginning work.
- Page 6 Safety Symbols and Terminology Caution: This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazard. Obey safety directives that follow this symbol to avoid possible injury or death. Signal Words Warning: Alerts you to a hazard or unsafe practice which will result in death or...
- Page 7 If you do not have access to a computer, you may leave a voice message at: 1-800-528- 8658 (USA), or (International) +1-770-623-7400. When leaving a message, please provide a phone number and/or an email address so NCR can contact you if additional details are needed.
- Page 8 Warranty Warranty terms vary by region and country. All parts of this product that are subject to normal wear and tear are not included in the warranty. In general, damages due to the following are not covered by the warranty. •...
- Page 9 • Description of the problem, including any system error codes, error condition, or guidance to the area of failure. The NCR Agent will provide you with a work order number, which serves as your Return Material Authorization (RMA). Please provide the RMA on the outside of the shipping box.
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Page 11: Table Of Contents
Table of Contents Advantage Kit Contents Additional Kits Needed Kit Component List Tools Required Recommended Materials Kit Deinstallation Opening the dispenser Options Door Disassembly Remove Internal Components Dispenser Power Option 1 Dispenser Power Option 2 Advantage Install Install the PSU assembly Install the Dispenser Cub to the PSU Panel Install the PSU assembly (497-0522360) Dispenser Power Option 1... -
Page 13: Advantage Kit Contents
One per dispenser. to be 6009-0008-8801 (InvencoLink Converter) Installed on Side A PSU Bracket. Kit Component List Part Number Description 497-0522360 Optic 5 Touch PSU 006-8617757 PSU Attachment Screws 497-0513385 PSU Power Adapter Cable 497-0513386 Advantage Data Cable (1 per dispenser) Red CAT Cable (Extra Part) -
Page 15: Tools Required
Tools Required Tools Required The following tools are required to mount the OPTIC 5 Door Upgrade onto a Advantage fuel dispenser: • Safety Glasses • GVR 751 Key • Medium Flathead Screwdriver • #6 (or small) and medium Phillips Screwdriver •... -
Page 17: Recommended Materials
Recommended Materials Recommended Materials The following tools are not provided in the kit: • Cable Restraints or Zip Ties • Cloth Rags • All-Purpose Lubricant • Adhesive Remover • Rust Penetrator Oil... -
Page 19: Kit Deinstallation
Kit Deinstallation Kit Deinstallation Power down the dispenser prior to servicing the dispenser. Opening the dispenser 1. Identify the security bolt locations (either 2 or 4 bolts depending on the pump configuration) and disengage them from the dispenser using a 3/8in nut driver. Note: The security bolts have a captive shield attached. - Page 20 Kit Deinstallation Narrow Frame Dispenser 2. Unlock and open the dispenser. a. Unlock the two dispenser electronic options doors to access the inner latches using GVR security key.
- Page 21 Kit Deinstallation b. If a Narrow Frame dispenser, open the Electronics options door as in sub-step "a" and then disengage the slide latch located inside the dispenser. Pull up on the slide latch to open the other panel door.
- Page 22 Kit Deinstallation Inside view of Narrow Frame Slide Latch c. disengage the 3 for narrow frame, or 4 for wide frame, inner latches holding the main dispenser door.
- Page 23 Kit Deinstallation Wide Frame Latch Locations Narrow Frame Latch Locations d. Open the large dispenser door.
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Page 24: Options Door Disassembly
Kit Deinstallation e. Determine Side A and Side B. Side A will have the Electronics sled extend out from its side. Options Door Disassembly 1. Disconnect all cables connected to the inner Electronics Options Left Hand door. - Page 25 Kit Deinstallation a. Disconnect the ribbon cable and LED power from the One line display or Monochrome Display. One Line Display...
- Page 26 Kit Deinstallation Monochrome Display b. Disconnect ribbon cable from the Card Reader.
- Page 27 Kit Deinstallation c. Disconnect ribbon cable from the Soft Keys. d. If present disconnect the ADA solution ribbon cable. e. If present, remove the customer keypad connections.
- Page 28 Kit Deinstallation f. Disconnect any remaining cables or cable restraints holding the cables. Place all disconnected cables inside the dispenser. 2. Prepare to remove the left side Electronic Door. a. Use a pair of needle nose pliers to pull up the hinge pin rod.
- Page 29 Kit Deinstallation b. Continue pushing up on the rod until enough has been removed from the top to remove the pin rod the rest of the way. Caution: Hold on to the Electronic Door before fully removing the pin rod to prevent it from falling out of the dispenser door.
- Page 30 Kit Deinstallation e. If a gasket is present, most commonly on the top edge, remove the gasket and adhesive material. Clean and dry the surface of any cleaning solutions or solvents used. 3. Unplug the printer. a. Access the back of the printer by opening the directly opposite Electronic Options door on the other side of the dispenser.
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Page 31: Remove Internal Components
Kit Deinstallation 4. Repeat all previous steps for Side B of the dispenser if present. All cables must be disconnected from the Options Doors and Printers before continuing the deinstallation process. Remove Internal Components 1. Disconnect the PowerCable. (Side A only) a. - Page 32 Kit Deinstallation Dispenser Power Option 2 a. Identify the main six pin CRIND power cable connected to the DC Transformer and disconnect.
- Page 33 Kit Deinstallation b. Mark the 3 pin AC connector connected to the standard card reader form the jbox and disconnect. This connection will be used during the installation process.
- Page 34 Kit Deinstallation 2. Identify and unplug the two wire comm cable (Side A Only). a. Identify and mark the dispenser two wire comm cable connected to the CRIND Board assembly. Disconnect the comm cable. The dispenser connected end will be used in the installation process. If a grounding wire is present, disconnect it from the dispenser chassis.
- Page 35 Kit Deinstallation Comm Option 2 3. Remove the Electronics Sled (Side A only). a. Identify any other cables connecting the Electronics Sled components to the DC Transformer or AC line. Disconnect all cables and grounding wires. b. Pull out the Board sled until it is fully extended.
- Page 36 Kit Deinstallation c. Pull up from the hinge point as shown below until the Sled is clear of the Sled rails. Discard the Board Sled. 4. Remove the Printers. a. From the underside of the Electronic cavity, locate the printer attachment bolt locations.
- Page 37 Kit Deinstallation b. Unbolt the printer from the Electronic cavity, remove the printer, and discard the printer and hardware. Note: If grounding wire is connected to printer, disconnect and discard. c. Repeat for side B. All printers must be removed to properly access the Sled Rail bolts.
- Page 38 Kit Deinstallation b. Unbolt the sled rails and discard. Move to the installation steps.
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Page 39: Advantage Install
Advantage Install Advantage Install Install the PSU assembly Install the Dispenser Cub to the PSU Panel Note: One Cub per dispenser. The PSU Panel with Cub is the Side A PSU. The PSU Panel without the Cub is the Side B PSU. Install the Cub on one universal Power Supply Bracket. - Page 40 Advantage Install c. Line up with the indicated bolt holes where the sled rails were previously installed in the bottom of the Electronic cavity. If installing the B side PSU, install in the Side B Electronic cavity. Note: When placing the PSU assembly, install so that the center printer cable hole is not entirely covered.
- Page 41 Advantage Install d. Install the two screws (006-8617757) to hold the PSU. 2. Wire the PSU to the main power. a. Route the universal Power Connector pigtail on the PSU Assembly into the lower electronic cabinet through the printer cable hole. Attach the Advantage Power cable (497-0513385) single connector end to the Universal Power Connector.
- Page 42 Advantage Install Dispenser Power Option 1 If a Bus line is present, remove the Bus Blank Plug from the Advantage Power cable bus connection and connect the cable to the main power bus line previously identified in the dispenser as indicated below. Note: If an older style connection is present, connect the corresponding plugs.
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Page 43: Plug In The Optic Cub Dispenser Cables
Advantage Install Note: For Side B installation, attach the second PSU Advantage Power cable to another open Bus connector or the open Bus connector on the Side A power cable. Plug in the OPTIC Cub dispenser Cables 1. Install the GVR two wire comm cable (Side A only). a. - Page 44 Advantage Install b. Connect the previously identified dispenser two wire come cable to the Advantage comm cable adapter. Comm Option 1...
- Page 45 Advantage Install Comm Option 2 2. Install the Network and Data cables to the Dispenser Cub. a. Install the yellow CAT network cable (497-0513384) into the Cub LAN 1 terminal (for Side A). Note: Use the LAN 2 terminal for Side B installation.
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Page 46: Install The Optic 5
Advantage Install Install the OPTIC 5 1. Install the new OPTIC door. a. Remove the Hinge Pin Rod and Hinges from the OPTIC 5 Dispenser Door (497-0527961). b. Fit the two hinges into place on the left side of the dispenser door as shown below using two Phillips head screws (006-8626332) per hinge. - Page 47 Advantage Install c. Place the OPTIC 5 door into the Dispenser Door from the front. fit the bottom of the door into the hinge point and align the previously installed hinges with the OPTIC 5 door hinge pin rod channel. d. Install the Hinge Pin Rod from the top of the Dispenser Door and push down into the OPTIC 5 door's hinge channel and hinges.
- Page 48 Advantage Install Note: In order to properly install the Hinge Pin Rod, the main dispenser door must be fully opened. e. Install the Grounding Wire (497-0513687) to the door using the provided screw (006-8625206).
- Page 49 Advantage Install f. Attach the Grounding Wire to the PSU grounding stud using the preinstalled nut. Note: Do not remove any other preinstalled components when installing the Grounding Wire.
- Page 50 Advantage Install 2. Wire the OPTIC 5. a. Plug In the main power cable that is pre-installed on the PSU assembly into the back of the OPTIC Terminal...
- Page 51 Advantage Install b. Plug the open end of the Yellow Cat5e Network Cable (the one that was plugged into terminal LAN1 for Side A; LAN2 for Side B) into the OPT Input/Output terminal labeled as...
- Page 52 Advantage Install c. Attach the grounding cable pre-installed on the PSU assembly to the OPTIC 5 3. Route and secure all cabling using a zip tie. Route away from gaskets and sharp edges. Secure with a zip tie to keep cables in place with enough service loop to fully open the OPTIC 5 door and avoid any cable strain.
- Page 53 Advantage Install Repeat the previous installation steps if installing on a two sided dispenser. Close the main dispenser doors. a. Engage the latches. b. Engage the security bolts. Wide Frame...
- Page 54 Advantage Install Narrow Frame Close Dial Display doors (if Narrow Frame). Close and lock all Electronic Options Doors. Return power to the dispenser. Caution: Follow local regulations for certification and inspection prior to returning power or reopening the dispenser for costumers.