HydroTherm VGAB Series Installation, Operation And Maintenance Manual page 13

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OPERATING
SEQUENCE
STEAM BOILERS
EOUIPPED
WITH
VENT
DAMPER FLOAT
TYPE
LWCO AND IID
MOTOR DRIVES
VENT
DAMPER
TO CLOSED
POSITION
AND
REMAINS
CLOSED
DURING
STANDBY.
SENSING
CIRCUIT
IS CONTINUOUSLY
MONITORED,
THERMOSTAT
(OR OPERATING
CONTROL)
CALLS
FOR
HEAT.
DAMPER
BLADE
OPENS
.
DAMPER
END
SWITCH
CLOSES
(PROVING
DAMPER
OPEN),
IF NO
FAILURE
EXISTS,
THE
PILOT
VALVE
AND
IGNITER
ARE
ENERGIZED.
PILOT
IS IGNITED
AND
SENSOR
SENSES
FLAME.
MAIN
VALVE
IS ENERGIZED
AND
IGNITER
BE-ENERGIZED.
UNIT
OPERATES
UNTIL
THERMOSTAT
(OR
OPERATING
CONTROL)
IS SATISFIED,
SYSTEM
RETURNS
TO
STANDBY
WITH
DAMPER
CLOSED.
THERHO STA T/_-"_
FIELD
WIRING
OR OPE_ t
)
CONTROL
F
FACTORY
WIRING-
I
SPILL
__J
I
PRESSURE
SWITCH
w
_
CONTROL
51
k_.'
_
_
ROLL[2]-I
/TRANSF.
"_2---
!
S_TCH #
M-M
_:67
12h _
i
BLK
0--_
_1---
-
LOW
WATER
b-V
60HZ
CUTOFF
II
GAS
VALVE
_
$8600
I
--
(TIE)
MV/PV
_ I
BP_N
I o [ MV/PV
II
tl
_
-l-e t PV
° ,IYz ,,
('_'?_"-
I
I_ [24(u-q_)
_P_
il3ol II _
_
!..Lj2'_v
_'--/--1
4L_
U PLUE
...._
IGNITER[-]
,__J_
^_
_
IF
ANY
OF
THE
ORIGINAL
WIRE
AS
SUPPLIED
WITH
THE
BOILER
MUST
BE
REPLACED,
USE
A
SI2LIqLAR
WIRE
OF
105 °
C
RATING,
H
F=u
115 V
AC
t NNIENU.U
l15V/24V
RDLLObT
SWITCH
MANUAL
RESET
.....
SPILL
SWITCH
T'bTAJ
UK
i
-
--
PRESSURE
[:]PER
CNTRL
I
CONTROL
t
N
I
F
GAS VALVE
5
CI-H)
MV
Bid<
m
(TR)
MV/PV
CIq-I-TR)
PV
_
'
_E--
IG-N_ T'ER [_
SENSOR
SPILL
AND
RE]I_LI]IJT SW-[TCHES
USED
WHEN
INI=LFf
IS LESS
THAN
300,000
BTUH
3"8600
-e
MV
-_ [ MV/PV
G-ND
-6
I 24(EN]])
24V
_
SPAPJ<
42-5702
REV,
4
OPERATING SEQUENCE
STEAM BOILERS EQUIPPED WITH VENT DAMPER,
CG-400 SERIES LWCO AND liD
1. MOTOR
DRIVES VENT
DAMPER
TO CLOSED
POSITION
AND
REMAINS
CLOSED
DURING
STANDBY.
2. SENSING
CIRCUIT
IS CONTINUOUSLY
MONITORED.
3. THERMOSTAT
(OR OPERATING
CONTROL)
CALLS
FOR HEAT.
4. DAMPER
BLADE
OPENS.
5. DAMPER
END SWITCH
CLOSES
(PROVING
DAMPER
OPEN).
6. IF NO FAILURE
EXISTS, THE PILOT
VALVE
AND
IGNITER
ARE ENERGIZED.
7. PILOT IS IGNITED
AND
SENSOR
SENSES FLAME.
B. MAIN VALVE
IS ENERGIZED
AND
IGNITER
DE=ENERGIZED.
9. UNIT OPERATES
UNTIL
THERMOSTAT
(OR OPERATING
CONTROL)
IS SATISFIED.
10. SYSTEM
RETURNS
TO STANDBY
WITH
DAMPER
CLOSED.
FIELD WIRING
FAC]ORYWIRING
9
THERMOSTAToR
OPER.
LOW WATER
CONTROL
CUTOFF
PRESSURE
(N) (H)21 P1
(B)
o
BURp2 A NER
SPILLILONTRO[ EL _
ow
/-- RANS L
II
Iv
[
r' q--
/
IT
/
WHT
I L,,SVGOHZ
I
/
/
BLK
_"
--
(TH)
MV
BLK
MV
VENT
RED
24(GND)
DAMPER
_
I
24V
Z
IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WII'H THE BOILER
MUST BE REPLACED, USE A SIMILAR WIRE OF 105_ C RATING.
H
N
7"-
,,SVAC
115V/24V
Fi"CCf]
LWCO
]
Ir'F2
=T
°
(H)
(B)
SPILL SWITCH
SPILL AND ROL LOUT SWITCHES
ON 3 THRU 6 SECTION ONLY
P_L:EoSNSU#E
L
O]ii _ _i_!NIIll
L
I
GAS VALVE
[
T
58600
(TH)
MV
MV
(TR)
MWPV
_
o
MV/PV
PV
(TH TR)
PV
GND
24(GND)
24V
IGNITER
SENSOR
SPARK
60393
REV,2
FIGURE 2.13: WIRING DIAGRAM & OPERATION
SEQUENCE FOR BOILERS EQUIPPED WITH
INTERMITTENT
PILOT, VENT DAMPER &
MCDONNELL-MILLER
WATER CUT-OFF
FIGURE 2.14: WIRING DIAGRAM & OPERATION
SEQUENCE FOR BOILERS EQUIPPED WITH
INTERMITTENT
PILOT, VENT DAMPER &
CG-400 SERIES LWCO
13

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