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MODEL 20691, 20691BT
20V 6.5-INCH
TRACK SAW
Instruction Manual
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
1-800-232-1195 (M-F 8AM-5PM CST)
TECHSUPPORT@WENPRODUCTS.COM
IMPORTANT: Your new tool has been engineered and manufactured to WEN's highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
WENPRODUCTS.COM
For replacement parts and the most up-to-date instruction manuals, visit
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Table of Contents
Related Manuals for Wen 20691
Summary of Contents for Wen 20691
- Page 1 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
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Page 2: Table Of Contents
20V 5A Quick Charger (Model 20201Q) WEN plans to continue to add more items to our 20V line. For an up-to-date list of the 20V cordless tools compatible with the included battery and charger, visit wenproducts.com and search model number 20202 (2Ah), 20204 (4Ah),... -
Page 3: Welcome
INTRODUCTION Thanks for purchasing the WEN Track Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. -
Page 4: Safety
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. - Page 5 GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
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Page 6: Track Saw Safety Warnings
TRACK SAW SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. TRACK SAW SAFETY 1. Always wear protective gloves when handling the saw 4. - Page 7 TRACK SAW SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. SECURE YOUR WORKPIECE 6. Do not use the track saw unless all guards are in 1.
- Page 8 TRACK SAW SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. REDUCING KICKBACK Kickback is a sudden reaction to a pinched, bound or 3.
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Page 9: Electrical Information (Charger)
ELECTRICAL INFORMATION (CHARGER) DOUBLE-INSULATED CHARGER The charger’s electrical system is double-insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double-insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal components with protecting insulation. -
Page 10: Battery & Charger Safety Warnings
Never carry the charger by its cord or yank it by the cord battery chemicals. If the battery or charger are damaged, to disconnect it from the receptacle. Keep the cord away call WEN customer service at 1-800-232-1195 for as- from heat, oil and sharp edges. Make sure the cord will sistance. - Page 11 BATTERY & CHARGER SAFETY WARNINGS ABOUT THE BATTERY 1. The battery pack has to be charged completely before you use the tool for the first time. 2. For optimum battery performance, avoid low discharge cycles by charging the battery pack frequently. 3.
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Page 12: Before Operating
If any part is missing or broken, please contact customer service at 1-800-232-1195 (M-F 8-5 CST), or email techsupport@wenproducts.com. Components Track Saw Accessories 20V Charger (1)* 20V Battery (2)* Hex Wrench (1) Dust Port Adapter (1) *Only included with model number 20691. -
Page 13: Know Your Track Saw
Depth Scale Lock Fine Adjustment Knob Bevel Scale Lock Track Lock Fine Adjustment Knob Speed Increase / Decrease Buttons Speed Level Battery 1 Indicator Battery 2 Spindle Lock Dust Port Track Slot Bevel Scale Lock *Only included with model number 20691. -
Page 14: Assembly & Adjustments
ASSEMBLY & ADJUSTMENTS WARNING! Do not turn on or attach the battery to the tool until it is fully assembled according to the instruc- tions. Read through and become familiarized with the following procedures of handling and adjusting your track saw. - Page 15 ASSEMBLY & ADJUSTMENTS C. SCRIBE CUTS Fig. 4 1. Turn the mode selector switch (Fig. 2 - 1) to the scribe cut function. 2. Press the plunge lock button (Fig. 4 - 1) and plunge the saw downwards. It will stop at a 2.5mm (0.1 in) depth of cut (with track).
- Page 16 ASSEMBLY & ADJUSTMENTS USING THE TRACK LOCK Fig. 7 The track lock (Fig. 7 - 1) is an added measure to prevent the track saw from separating from the track. 1. Push the track lock to the right to disengage, then set the track saw onto the track.
- Page 17 ASSEMBLY & ADJUSTMENTS LINE-OF-CUT INDICATORS Fig. 10 Two line-of-cut indicators can be found on the base of the track saw. These notches help you to align your cuts. 1. Mark your cut on your workpiece. Locate the line-of-cut indicators (Fig. 10) on the front and back of the base plate. 2a.
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Page 18: Operation & Maintenance
OPERATION WARNING! Do not attach the battery or turn on the tool until it is fully assembled according to the instruc- tions. Read through and become familiarized with the following procedures of handling and adjusting your track saw. Failure to follow the safety instructions may result in serious personal injury. WARNING! Always let the blade reach full speed before guiding the saw into the workpiece. - Page 19 OPERATION OPERATING THE SAW CROSS-CUTTING AND RIP CUTTING 1. Hold the tool firmly with both hands, using both the Cutting directly across the grain of a piece of wood is front grip and the rear handle. Avoid placing your hand called crosscutting.
- Page 20 OPERATION BEVEL CUTTING For instructions on how to bevel the saw blade, see “ADJUSTING THE BEVEL ANGLE” on page 15. Bevel cuts are made using the same technique as crosscuts and ripping described in the previous section. The dif- ference is that the blade is set at a tilted angle between -1º - 47º. A bevel cut made at an angle to the edge of a board is called a compound miter.
- Page 21 OPERATION PLUNGE CUTS Fig. 13 A plunge cut is a cut that must be made inside the area of the workpiece, rather than starting from an outside edge and working inward. 1. Adjust the bevel setting to zero; see “ADJUSTING THE BEVEL ANGLE”...
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Page 22: Troubleshooting Guide
TROUBLESHOOTING GUIDE WARNING! Stop using the tool immediately if any of the following problems occur. Repairs and replace- ments should only be performed by an authorized technician. For any questions, please contact our customer service at 1-(800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM CAUSE SOLUTION... -
Page 23: Maintenance
WARNING! Any attempt to repair or replace electrical parts on this tool may be hazardous. Servicing of the tool must be performed by a qualified technician. When servicing, use only identical WEN replacement parts. Use of other parts may be hazardous or induce product failure. -
Page 24: Exploded View & Parts List
EXPLODED VIEW & PARTS LIST NOTE: Not all parts may be available for purchase. Parts and accessories that wear down over the course of normal use are not covered under the warranty. - Page 25 EXPLODED VIEW & PARTS LIST Part No. Description Qty. Part No. Description Qty. 20691-001 Right Handle Housing CT1065-042 Depth Selector Cover 20691-002 Switch Button CT1065-041 Depth Selector Spring CT1065-009 Switch Spring CT1065-056 Locating Pin 20691-004 Power Switch CT1065-040 Depth Selector Switch...
- Page 26 EXPLODED VIEW & PARTS LIST Part No. Description Qty. Part No. Description Qty. 20691-081 Screw M3x6 20691-087 Screw M8x8 20691-082 Cam Adjustment Knob 20691-088 Screw M6x8 20691-083 Adjustment Cam 20691-089 Push Bar 20691-084 Washer 20691-090 Push Bar Spring 20691-085 Rail Lock...
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Page 27: Warranty Statement
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use. - Page 28 THANKS FOR REMEMBERING V. 2022.07.29...