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Siemens SIMATIC HMI OP37/Pro Equipment Manual

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SIMATIC HMI
Operator Panel
OP37/Pro
Equipment Manual
6AV6591-1DA01-0AB0
Release 07/98
Preface, Contents
Product Description
Physical Installation
Electrical Installation
User-Specific Settings
Installing Expansion Modules and
Optional Equipment
Servicing/Maintenance
Appendices
Technical Data
ESD Guidelines
Siemens Worldwide
Glossary, Index
1
2
3
4
5
6
A
B
C

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Summary of Contents for Siemens SIMATIC HMI OP37/Pro

  • Page 1 Preface, Contents Product Description Physical Installation SIMATIC HMI Electrical Installation User-Specific Settings Operator Panel Installing Expansion Modules and OP37/Pro Optional Equipment Servicing/Maintenance Equipment Manual Appendices Technical Data ESD Guidelines Siemens Worldwide Glossary, Index 6AV6591-1DA01-0AB0 Release 07/98...
  • Page 2 Trademarks SIMATIC is a registered trademark of Siemens AG. Some of the other designations used in these documents are also registered trademarks; the owner’s rights may be violated if they are used by third parties for their own purposes.
  • Page 3 Preface Purpose This equipment manual contains precise information on the technical design of operator panel OP37/Pro. Where to find what The OP37/Pro equipment manual contains the following chapters: Chapters 1-3 contain information about the individual components of the operator panel and describe its physical and electrical instal- lation.
  • Page 4 In the event of technical queries, please get into touch with your point of con- Assistance tact at the Siemens agency or branch which takes care of your affairs. You will find their addresses in Appendix C of this manual.
  • Page 5 SIMATIC products through its Online Services as follows: Up-to-date general information is provided – on the internet at http://www.ad.siemens.de/simatic – from the fax polling service on 08765-93 02 77 95 00 Up-to-date product information and downloads for practical use can be found –...
  • Page 6 Preface OP37/Pro Equipment Manual Release 7/98...

  • Page 7: Table Of Contents

    ............Siemens Worldwide .
  • Page 8 Servicing/Maintenance OP37/Pro Equipment Manual 6-10 Release 7/98...

  • Page 9: Product Description

    Product Description Overview This opening chapter provides a brief overview of the OP37/Pro and its performance characteristics and controls, display and indicators. OP37/Pro Equipment Manual Release 7/98...

  • Page 10: Op37/Pro Facilities

    Product Description OP37/Pro Facilities Area of application Operator panel OP37/Pro is suitable for sophisticated tasks in the field of “op- of operator panel erator control and monitoring”. It is designed as a fitted unit for use directly on the machine. Owing to its high degree of protection (IP65 on the front panel), the OP can even be used in harsh industrial environments.
  • Page 11 Product Description Overview: OP37/Pro configuration Sealed Keyboard System keys with perma- 32 (4 with LED) nent functions Function keys with pro- 36 (28 with LED) grammable functions Function key labeling System-specific using labeling strips AT expansion box AT expansion box Slots Slots ISA slots...

  • Page 12: Controls, Display And Indicators

    Product Description Controls, Display and Indicators System keys Function keys Display Operational status Keyboard socket Function keys indicators Floppy disk drive Figure 1-1 Arrangement of controls, display and indicators OP37/Pro Equipment Manual Release 7/98...

  • Page 13: Physical Installation

    Physical Installation Overview This chapter provides information on the OP37/Pro with regard to Installing the operator panel Unit dimensions Function key labeling OP37/Pro Equipment Manual Release 7/98...
  • Page 14 Phaysical Installation Installing the OP37/Pro Mounting location The OP37/Pro is suitable for installation in and installation 19” (48,26 cm) cabinets/racks, conditions front panels of control cabinets and desks. Caution In order to prevent the operator panel overheating, – the unit must not be exposed to direct sunlight (this also prevents the keyboard sealing film fading) –...
  • Page 15 Phaysical Installation Installing in To install the unit, proceed as follows: control 1. Make a mounting cutout in the front panel having a size of cabinets/desks x 295 (width x height in mm). -1.5 -1.5 The front panel must not be thicker than 16 mm. You will find details of the useful depth in the Technical Data contained in the appendix.

  • Page 16: Unit Dimensions

    Phaysical Installation Unit Dimensions Note the different device dimensions contained in the following drawings when installing the OP37/Pro. 482.6 Front view: 465.9 37.65 SIMATIC OP37/PRO Mounting cutout, height: 295 -1.5 Details of drilled hole: 37.65 10.3 Mounting cutout, width: 436 -1.5 11.3 Side view:...

  • Page 17: Labeling Function Keys

    Phaysical Installation Labeling Function Keys Labeling when When the unit is supplied, the operator panel function keys are labeled as fol- supplied lows: F1 to F20 and K1 to K16. A set of unlabeled strips is included with the OP. This means that you can pre- pare labels for the OP specifically for your system.
  • Page 18 Phaysical Installation 4. Insert the strips – with the labeling facing downwards – into the slits on the front panel (refer to Figure 2-5). Figure 2-5 Inserting the labeling strips Note The lettering on the labeling strips must be completely smudge-proof be- fore they are inserted.

  • Page 19: Electrical Installation

    Electrical Installation General notes on The basis for trouble-free operation is electromagnetic-compatible PLC design installation and the use of interference-free cables. The guidelines for the interference-free installation of your PLC apply to the electrical installation of your operator panel too. Caution All signal links must use shielded wiring only.

  • Page 20: Connectors/Interfaces

    Electrical Installation Connectors/Interfaces 1 = Connection for PS/2 keyboard 8 = Connection for 24 V DC power supply, relay output (not usable) 2 = Serial interface IF1 A 9 = Parallel interface LPT1 3 = Connection for PS/2 mouse 10 = Battery compartment 4 = Serial interface IF2 11 = Interface for direct key module 5 = DIP switches...

  • Page 21: Connector Pin Assignment

    Electrical Installation 3.1.1 Connector Pin Assignment IF1 A, IF2 Sub-D socket Pin No. General V.24 Casing Casing RxD– TxD+ TxD+ TxD– TxD– Casing Casing RxD+ RxD+ +20 mA +20 mA +20 mA +20 mA + 5 V + 5 V IF1 B Sub-D socket Pin No.
  • Page 22 Electrical Installation Sub-D socket Pin No. General RS422 RS485 Casing RxD– RxD(B) Data B T D(B) TxD(B) RxD(A) RxD(A) TxD+ TxD+ TxD– TxD– Casing Casing RxD+ RxD+ TxD(A) TxD(A) Data A Data A +24 V GND (5 V) – + 5 V + 5 V GND (24 V) GND (24 V)
  • Page 23 Electrical Installation PS/2 Mouse Socket Designation Input/Output Data Input/Output Not used – – 5 V power supply Output Clock Input/Output Not used – PS/2 Keyboard Socket Designation Input/Output Keyboard data Input/Output Mouse data Input/Output – 5 V power supply Output Keyboard clock Input/Output Mouse clock...
  • Page 24 Electrical Installation 3.1.2 Setting Serial Interface IF1B DIP switches for The IF1B serial interface is set to RS485 with RTS on pin 4 ex works. Using IF1B the DIP switches next to the socket, the interface can be set to other RS485 modes or to RS422 mode.

  • Page 25: Connection Of Power Supply

    Electrical Installation Connection of Power Supply Power supply Rated voltage: 24 V DC requirements Voltage range: 18 V to 30 V Caution With a 24 V supply, make sure the extra-low voltage is safely isolated. Use only power supply units to IEC 364-4-41 or HD 384.04.41 (VDE 0100, Part 410) standard! The supply must must be within the above-mentioned voltage range.
  • Page 26 Electrical Installation OP37/Pro Equipment Manual Release 7/98...

  • Page 27: User-Specific Settings

    User-Specific Settings Overview This chapter tells you how to perform the settings on the BIOS Setup pages. OP37/Pro Equipment Manual Release 7/98...

  • Page 28: The Setup Program

    User -Specific Settings The Setup Program The Setup program is in the ROM BIOS. The system configuration settings are stored in the operator panel’s battery-protected memory. You can use Setup to define the system configuration (e.g. hard disk type) and system properties.
  • Page 29 User -Specific Settings Go to Setup pages From the Main Menu, you can switch to the required Setup screens as follows: Step Action Result Select the Setup page you require The selected screen is highlighted in by means of the arrow keys inverse type.
  • Page 30 User -Specific Settings Standard CMOS The screen “Standard CMOS Setup” provides the facility for setting various Setup system components as follows: Date and time Hard disk parameters: The default setting is Primary Master: Auto; in other words, the hard disk used on the OP is automatically detected when the OP starts up.
  • Page 31 User -Specific Settings BIOS Features This screen specifies the default settings for the components used in the sys- Setup tem, e.g. the boot disk drive sequence (default setting: A, C, SCSI). At Security Option you can define the area for which password protection is required to be set.
  • Page 32 User -Specific Settings Chipset Features This screen contains the defaults for chipset-specific settings and settings for Setup system components (memory etc.). The settings have been selected for opti- mum system performance and should therefore not be altered. ROM PCI/ISA BIOS (2A59F000) CMOS SETUP UTILITY AWARD SOFTWARE, INC.
  • Page 33 User-Specific Settings PNP/PCI This screen contains the settings for the system’s “Plug-and-Play” functions. Configuration The settings have been selected for optimum system performance and should therefore not be altered. ROM PCI/ISA BIOS (2A59F000) CMOS SETUP UTILITY AWARD SOFTWARE, INC. Resources Controlled By : Manual PCI IRQ Actived By : Level...
  • Page 34 User-Specific Settings Integrated This screen defines the interface parameters for connecting peripherals. Peripherals ROM PCI/ISA BIOS (2A59F000) CMOS SETUP UTILITY AWARD SOFTWARE, INC. IDE HDD Block Mode : Disabled Serial 1 Address : COM1 Interrupt : IRQ4 On-Chip Primary PCI IDE: Enabled Physical : TTY/V24 (IF1A) On-Chip Secondary...
  • Page 35 User -Specific Settings Password Settings On this screen you can specify, alter or disable the password required for start- ing Setup. ROM PCI/ISA BIOS (2A59F000) CMOS SETUP UTILITY AWARD SOFTWARE, INC. STANDARD CMOS SETUP INTEGRATED PERIPHERALS BOIS FEATURES SETUP PASSWORD SETTING CHIPSET FEATURES SETUP IDE HDD AUTO DETECTION PNP/PCI CONFIGURATION...
  • Page 36 User -Specific Settings IDE HDD Auto The screen “IDE HDD Auto Detection” shows the hard disk parameters identi- Detection fied by the “Autodetect” function. ROM PCI/ISA BIOS (2A59F000) CMOS SETUP UTILITY AWARD SOFTWARE, INC. HARD DISKS TYPE SIZE CYLS HEAD PRECOMP LANDZ SECTOR MODE Primary Master Select Primary Master...

  • Page 37: Installing Expansion Modules And Optional Equipment

    Installing Expansion Modules and Optional Equipment This chapter contains instructions for installing the AT expansion box installing AT cards in the AT expansion box installing a direct key module as well as a table of interrupt assignments. OP37/Pro Equipment Manual Release 7/98...

  • Page 38: At Expansion Box And At Cards

    Installing Expansion Modules and Optional Equipment AT Expansion Box and AT Cards Overview As an optional extra for the OP37/Pro, you can order an AT expansion box with two slots for 2/3-length 16-bit AT cards. The AT expansion box is screwed to the rear panel of the OP37/Pro. It can be fitted as an upgrade at any time.
  • Page 39 Installing Expansion Modules and Optional Equipment Figure 5-2 Removing the side panel 5. Undo the three screws (refer to Figure 5-2) identified by and remove the side panel. 6. Insert the AT cards carefully into the expansion slot so that the interface sockets are positioned on the interface cutout intended for them on the AT expansion box.

  • Page 40: Installing The Direct Key Module

    Installing Expansion Modules and Optional Equipment Direct Key Module You can order a direct key module for the OP37/Pro as an optional extra. It consists of two module assemblies and a housing, which is screwed to the rear panel of the OP37/Pro. It can be fitted as an upgrade at any time. The direct key module is supported only by the ProTool/Pro Runtime software.
  • Page 41 Installing Expansion Modules and Optional Equipment 3. Insert the plug of the direct key module into the socket (refer to Figure 5-5) located beneath the cover (see Figure 5-4). Marking Flat strip Pin-connec- wire tor strip Figure 5-5 Insert the plug of the direct key module 4.
  • Page 42 Installing Expansion Modules and Optional Equipment 5.2.2 Connection Elements and Adjusting Elements Each of the two module assemblies has a 10-pin plug connector for connecting the outputs and the external power supply a DIP switch for setting whether the outputs are activated. When installed, the plug connector and DIP switch are located on the rear panel of the OP.
  • Page 43 Installing Expansion Modules and Optional Equipment The components to be controlled, (e.g. relays, indicator lamps, etc.) are con- nected as follows using the five-pin terminal strips supplied: Terminate the cabling (cable cross-section: 0.5 to 2.5 mm Plug terminal blocks into connector on direct key module DIP switches The setting of the DIP switches determines how the digital outputs of the direct key module are controlled.

  • Page 44: Interrupt Assignment

    Installing Expansion Modules and Optional Equipment Interrupt Assignment The interrupt assignment is listed in the table below. This information is required primarily in order to prevent conflicts between modules (e.g. caused by using the same hardware interrupt) when using addi- tional modules.

  • Page 45: Servicing/Maintenance

    Servicing/Maintenance Overview The operator panel is designed for low maintenance. The tasks involved in maintaining the OP are the following: Regular cleaning of the keyboard overlay and of the display with a damp cloth (water only) Replacing the backup battery and Replacing the display backlighting.

  • Page 46: Housing Components

    If those seals are broken, the manufacturer’s guarantee on your OP will be void. Assuming the manufacturer’s guarantee for your unit has not expired, you should have any work on components inside the processor box carried out by your local Siemens agents. OP37/Pro Equipment Manual Release 7/98...

  • Page 47: Replacing The Back-Lighting

    Servicing/Maintenance Replacing the Back-Lighting Overview The back-lighting tubes are mounted at the rear of the display and are con- cealed by the tilting PC box. The difference in brightness between a new and an old CCFL backlighting tube is clearly noticeable on the display. For that reason, if one tube has failed you should replace the other one at the same time.
  • Page 48 Servicing/Maintenance Removing the To access the screw connections of the PC box, remove the outer rear panel: outer rear panel 1. Place the OP face down. 2. Unscrew eight screws 3. Remove the outer rear panel. Figure 6-2 Unscrew the outer rear panel Folding out PC box To access the tube covers, tilt the PC box upward: 1.
  • Page 49 Servicing/Maintenance Replacing the To replace the tubes, proceed as follows after folding out the PC box: tubes 1. Release the screws marked in Figure 6-4 with the number 2. Remove covers 3. With reference to Figure 6-4, detach the connectors 4.

  • Page 50: Replacing The Floppy Disk Drive

    Servicing/Maintenance Replacing the Floppy Disk Drive Overview The floppy disk drive is secured to a mounting plate at the rear of the OP. The screws for mounting the floppy disk drive on the mounting plate are located behind the outer rear panel. To replace the floppy disk drive, proceed as follows: 1.
  • Page 51 Servicing/Maintenance Removing the To gain access to the floppy disk drive attaching screws, remove the outer rear outer rear panel panel: 1. Place the OP face down. 2. Unscrew eight screws 3. Remove the outer rear panel. Figure 6-6 Unscrew the outer rear panel Removing and To remove and mount the floppy disk drive, proceed as follows: mounting the...

  • Page 52: Backup Battery

    The OP uses a lithium battery. It is fitted when the unit is supplied and under normal operating conditions has a typical service life of about 5 years. Battery suppliers New batteries should be obtained from the Siemens spare parts service. They are supplied ready to fit (with cable and connector). Safety precautions...
  • Page 53 Servicing/Maintenance Battery cover The illustration below shows the position of the battery cover. Battery cover Figure 6-8 Position of battery cover Before replacing Before replacing the battery, observe the following precautions: Caution The battery may be changed only be suitably qualified personnel. Before replacing the battery make sure you have observed the ESD guide- lines in the Appendix to this manual.
  • Page 54 Servicing/Maintenance OP37/Pro Equipment Manual 6-10 Release 7/98...

  • Page 55: Technical Data

    Technical Data Overview This appendix contains the technical data relating to the OP37/Pro as follows: Casing Processor Memory Software Display Keyboard Power supply Backup battery Relay contacts Direct key module (optional) AT expansion box (option) Ambient conditions Interference immunity Interference emission OP37/Pro Equipment Manual Release 7/98...
  • Page 56 Technical Data Casing External dimensions (W x H) in mm 482.6 x 310.3 Fitting cutout (W x H) in mm x 295 –1 –1 Fitting depth in mm Enclosure rating Front IP65 Rear IP20 Weight Approx. 10 kg Processor Type Intel Pentium Clock frequency 166 MHz...
  • Page 57 Technical Data Keyboard Type Sealed keyboard System keys Soft keys Function keys Power supply Power supply 24 V DC Permissible range 18 V to 30 V Max. permissible transients 35 V (500 ms) Time between transients 50 s min. Power consumption (without AT cards) Typically Approx.
  • Page 58 Technical Data AT expansion box (option) Slots 2 standard ISA slots Plug-in AT cards 2/3-length 16-bit cards Maximum available power for con- sumption by AT cards at +5 V +12 V –5 V 100 mA –12 V 100 mA The figures quoted apply to both cards together and must not be exceeded. If only one AT card is fitted, the maximum levels can be used by that card alone.
  • Page 59 Technical Data Conformity of the product described with the requirements of Directive 89/336 EEC is certified by compliance with the following standards: Interference immunity Static discharge IEC 801–2 (contact discharge) 6 kV HF radiation ENV 50140 10 V/m, 80% AM, 1 kHz Pulse modulation ENV 50204...
  • Page 60 Technical Data OP37/Pro Equipment Manual Release 7/98...

  • Page 61: Esd Guidelines

    ESD Guidelines What does ESD Virtually all modern circuit boards are fitted with highly integrated modules or mean? components using MOS technology. Due to the technology involved, such electronic components are very sensitive to excess voltages and therefore to electrostatic discharge. The common international term for such equipment is Electrostatically Sensitive Devices usually abbreviated to ESD.
  • Page 62 ESD Guidelines Handling ESDs The guiding principle is that electronic modules should only be touched if it is absolutely unavoidable in order to carry out work on them. When taking hold of electronic circuit boards, never touch terminal pins or printed conductors. Components may only be touched provided you are permanently earthed by means of a wrist strap connected to earth or you are wearing special earthing shoes or earthing strips on your shoes in...

  • Page 63: Siemens Worldwide

    Siemens Worldwide In this Appendix In this Appendix you will find a list of the cities in the Federal Rpeublic of Germany with Siemens Branch Offices all European and non-European agents of Siemens AG. Algeria Austria Siemens Bureau d’Alger Siemens AG Österreich...
  • Page 64 São Paulo Siemens AG Vitória Brno Mladá Boleslav Brunei Praha Brunei Darussalam Denmark Bulgaria Siemens A/S Koebenhavn, Ballerup Siemens AG, representation in Bulgaria Sofia Ecuador Canada Siemens S.A. Quito Siemens Electric Ltd. Montreal, Québec Toronto Chile INGELSAC Santiago de Chile...
  • Page 65 Siemens Worldwide Eygypt Laatzen Leipzig Siemens Technical Office Lingen Cairo-Mohandessin Magdeburg Siemens Technical Office Mainz Alexandria Mannheim EGEMAC S.A.E. Mü h München Cairo-Mattaria Münster/Westf Münster/Westf. El Salvador Nuremberg Nuremberg Siemens S.A. San Salvador Osnabrück Osnabrück Regensburg Regensburg Ethiopia Rostock Rostock Addis Electrical Engineering Ltd.
  • Page 66 Siemens Worldwide Great Britain Indonesia Siemens plc P.T. Siemens Indonesia, P.T. Siemens Dian-Grana Elektrika, Representative Siemens AG Birmingham, Walsall Jakarta Bristol, Clevedon Iran Congleton Edinburgh Siemens S.S.K. Glasgow Teheran Leeds Iraq Liverpool Samhiry Bros. Co. Limited London, Sunbury-on-Thames Manchester Siemens AG (Iraq Branch)
  • Page 67 Siemens S.A. Tripoli Managua Luxembourg Nigeria Siemens S.A. Electro Technologies Nigeria Ltd. (ELTEC) Luxembourg Lagos Malaysia Norway Siemens Electrical Engineering Sdn. Bhd. Siemens A/S Kuala Lumpur Bergen Malta Oslo J. R. Darmanin & Co. Ltd. Stavanger Valletta Trondheim Marocco Oman...
  • Page 68 Newcastle Porto Port Elizabeth Qatar Pretoria Trags Electrical Engineering and Air Conditioning Co. Spain Doha Siemens S.A. Rumania Barcelona Siemens birou de consultatii tehnice Bilbao Bucuresti Gijón Russia Granada Siemens AG La Coruña Las Palmas de Gran Canaria Mosmatic León...
  • Page 69 Syria Siemens Resident Engineers Siemens AG, Branch (A.S.T.E.) Dubai Damascus United States of America Taiwan Siemens Energy & Automation Inc. Siemens Ltd., TELEUNION Engineering Ltd. Automation Division Alpharetta, Georgia TAI Engineering Co., Ltd. Numeric Motion Control Taichung Elk Grove Village, Illinois...
  • Page 70 Caracas Kinshasa Valencia Zambia Vietnam Electrical Maintenance Lusaka Ltd. Lusaka OAV Representative Office Hanoi Zimbabwe Yemen (Arab. Republic) Electro Technologies Corporation (Pvt.) Ltd. (ETC) Harare Tihama Tractors & Engineering Co., Ltd. Siemens Resident Engineers Sanaa OP37/Pro Equipment Manual Release 7/98...

  • Page 71: Glossary

    Glossary Definition of Terms AT expansion slot Option for the OP37/Pro: a housing for accommodating two 2/3-length 16-bit AT cards. Automation SIMATIC S7 series PLCs – for example, S7-200/300. systems BIOS Setup Contains default settings for the OP37/Pro in DOS operation. Booting Startup procedure that loads the operating system into the system memory of the OP.
  • Page 72 Glos- OP37/Pro Equipment Manual Glossary-2 Release 7/98...

  • Page 73: Index

    5-2 Installing in control cabinets/desks, 2-3 Interface MF2 keyboard, 3-2 parallel, 3-2 PS2 mouse, 3-2 Backup battery, 6-8 serial, 3-2 Branch offices, Siemens, C-1 Interface pin assignment, 3-3 IF1A, 3-3 IF1B, 3-3 IF2, 3-3 IF3, 3-4 Cleaning, 6-1 LPT, 3-4...
  • Page 74 Index Serial interfaces, 3-2 Setup, 4-2 National companies, Siemens, C-1 BIOS Features, 4-4, 4-5 Chipset Features, 4-6 Go to Setup pages, 4-3 IDE HDD Auto Detection, 4-10 Integrated Peripherals, 4-8 Options, 5-1 Main menu, 4-2 Operation within Setup pages, 4-3...

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