Training And Qualifications; Pre-Operation Inspection; Work Area & Tool Set Up - Greenlee GATOR EK1550FLX Operation Manual

Training & Qualifications
This product is designed for use by professionals
trained for working in a construction environment or
around high voltage electrical equipment. If you are not
trained in the work methods required for safe operation,
do not use this product.

Pre-Operation Inspection

• Daily before use, inspect the tool and correct
any problems before using to reduce the risk
of injury and prevent product damage. If any
problems are found, do not use this tool until the
problems have been fixed, failure to follow these
steps increase the risk of injury.
• Do not use hands to check for oil leaks. Oil
under pressure easily punctures skin. If injured,
seek medical attention immediately.
1. Remove battery before inspecting tool.
2. Clean any oil, grease or dirt from the tool body and
head, including handles and controls. This aids
inspection and helps prevent the machine or control
from slipping from your grip. Clean and maintain per
maintenance instructions.
3. Inspect tool body and head for damage in the form
of chips, wear and pitting. Replace any worn or
damaged parts. A damaged or improperly assembled
tool can break and strike nearby personnel.
4. Inspect the die seat area is free of damage and
debris. Debris in the die seat area can interfere with
the die or adapter's ability to be secured in tool head.
5. Inspect the tool head for damage. Replace any worn
or damaged parts.
6. Inspect dies before use. Do not use if any dies are
worn, corroded, rusted, or cracked. A damaged die
can break and strike nearby personnel.
7. Check the rotation of the head assembly. The head
should rotate no more than one turn (360°). If the
head rotates past this point, send in for service.
Check for proper assembly and completeness, do
not use if there are missing or misaligned parts.
8. Check for the presence and condition of decals.
9. Inspect any other equipment and batteries according
to their instruction manuals.
If any issues are found, do not use this tool until
corrected.
10
Work Area & Tool Set Up
Set up the tool and work area according to these
procedures to reduce the risk of injury and tool
damage.
•
•
•
1. Check work area for:
2. Make sure the work site is easily recognizable to
3. Strip and prepare cable according to the
4. Select a proper size and type of connector to
5. Remove battery before installing adapters or
6. Install the appropriate die set or adapter for your
7. Install battery and press the trigger for one
© 2022 Greenlee Tools, Inc.
15 Ton Battery-Powered Crimping Tool
Use proper die, connector, and cable combi-
nations, improper combinations can result in
an incomplete crimp. An incomplete crimp can
cause a fire.
Do not use any worn or damaged dies with
this tool. A damaged or worn die can break and
strike nearby personnel.
Remove battery before touching crimping head
and installing dies to reduce the risk of injury.
• Adequate lighting
• A clear, level, stable and dry place for all equip-
ment and space for the operator to work
comfortably and according to tool operating
instructions to reduce the risk of injury.
outside observers to prevent people from coming
into the area while the tool is being used. Barriers or
cones around work site are some of the ways to do
this.
manufacturer's instructions.
Note: Apply an oxide inhibitor, if required. See the
connector manufacturer's instructions.
correspond with the wire or cable. It is important to
use the proper die and connector for a specific cable
to make sure the crimp is correct (See Connector &
Die Selection).
changing dies.
tool. (See Adapter & Die Set Up) Do not use non-
butting dies (crimps controlled by tonnage) in this
tool, as damage could occur to connectors and/or
conductors. Before installing dies or the adapter into
the EK1550FLX, press in and then turn the pull pin
o
45 counter-clockwise to open the flip-top head.
complete cycle to check the tool for proper
operation, keep hands clear of tool head.
52080019 REV 05