Bosch rexroth 1MB Operating Instructions Manual
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Bosch rexroth 1MB Operating Instructions Manual

Asynchronous spindle motors
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Asynchronous Spindle Motors
Operating Instructions
R911337309
Edition 03

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  • Page 1 Asynchronous Spindle Motors Operating Instructions Edition 03 R911337309...
  • Page 2 Edition 03, 07/2022 tab. 1-1 "Record of revisions" on page Copyright © Bosch Rexroth AG 2022 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial prop‐ erty rights.
  • Page 3 Comply with the time required for the (p. ex. dissipateurs thermiques). Respectez le Kühlkörpern). Abkühlzeit der drive components to cool down (at least 15 délai de refroidissement des composants Antriebskomponenten einhalten minutes). d’entraînement (au moins 15 minutes). (mind. 15 Minuten). R911337309_Edition 03 Bosch Rexroth AG...
  • Page 4 Antes de entrar ou aceder à área perigosa, Prima di accedere alla zona di pericolo, la zona de peligro, los accionamientos se imobilize os acionamentos de forma segura. arrestare e bloccare gli azionamenti. tienen que haber parado con seguridad. Bosch Rexroth AG R911337309_Edition 03...
  • Page 5 Sørg for at koble spændingsforsyningen fra, aardleiding. arbete på drivkomponenter. inden du rører ved drive components. Schakel voor toegang tot Var medveten om kondensatorernas Overhold kondensatorernes afladningstider. aandrijvingscomponenten de urladdningstid. spanningsvoorziening uit. Neem de ontlaadtijden van condensatoren in acht. R911337309_Edition 03 Bosch Rexroth AG...
  • Page 6 Batterierna får inte tas isär eller skadas. Undlad at skille batterier ad eller at Batterijen niet demonteren of beschadigen. Släng inte batterierna i elden. beskadige dem. Smid ikke batterier ind i Nooit batterijen in het vuur werpen. åben ild. Bosch Rexroth AG R911337309_Edition 03...
  • Page 7 Unikać kontaktu z powierzchniami Nedotýkejte se kovových povrchů (např. jäähdytyslevyt). Noudata käyttölaitteen metalowymi (np. radiatorami). Przestrzegać chladicích těles). Dodržujte dobu ochlazení komponenttien jäähtymisaikoja (väh. 15 czasów schładzania podzespołów napędów komponent pohonu (min. 15 minut). minuuttia). (min. 15 minut). R911337309_Edition 03 Bosch Rexroth AG...
  • Page 8 Pred prijemom ali dostopom v nevarno območje varno zaustavite vse gnane dele. Pred zásahom alebo prístupom do Înainte de intervenţia sau accesul în zona nebezpečnej oblasti uveďte pohony periculoasă, opriţi în siguranţă componentele bezpečne do zastavenia. de acţionare. Bosch Rexroth AG R911337309_Edition 03...
  • Page 9 áramellátást. Pirms darba pie piedziņas komponentiem Преди работа по задвижващите atslēdziet elektroapgādi. Ügyeljen a kondenzátorok kisülési idejére! компоненти, изключете захранващото Ņemiet vērā kondensatoru izlādes laikus. напрежение. Обърнете внимание на времето за разреждане на кондензаторите. R911337309_Edition 03 Bosch Rexroth AG...
  • Page 10 агресивен агент). Az akkumulátorokat ne szedje szét, és ne Neizjauciet un nesabojājiet baterijas. Не разглобявайте и не повреждайте rongálja meg! Az akkumulátort ne dobja Nemetiet baterijas ugunī. батерии. Не хвърляйте батерии в огън. tűzbe! Bosch Rexroth AG R911337309_Edition 03...
  • Page 11 Venkite liesti metalinius paviršius (pvz., radiaatorid) puudutamist. Pidage kinni επιφάνειες (π.χ. μονάδες ψύξης). Λάβετε radiatorių). Išlaikykite pavaros komponentų ajamikomponentide mahajahtumisajast υπόψη το χρόνο ψύξης των στοιχείων atvėsimo trukmę (bent 15 minučių). (vähemalt 15 minutit). μετάδοσης κίνησης (τουλάχιστον 15 λεπτά). R911337309_Edition 03 Bosch Rexroth AG...
  • Page 12 Μην απορρίπτετε τις μπαταρίες στη φωτιά. 中文 如果不按照下述指定的安全说明使用，将会导致人身伤害！ 在没有阅读，理解随本产品附带的文件并熟知正当使用前，不要安装或使用本产品。 如果没有您所在国家官方语言文件说明，请与 Rexroth 销售伙伴联系。 只允许有资格人员对驱动器部件进行操作。 安全说明的详细解释在本文档的第一章。 高电压！电击导致生命危险！ 只有在安装了永久良好的设备接地导线后才可以对驱动器的部件进行操作。 在接触驱动器部件前先将驱动器部件断电。 确保电容放电时间。 危险运动！生命危险！ 保证设备的运动区域内和移动部件周围无障碍物。 防止人员意外进入设备运动区域内。 在接近或进入危险区域之前，确保传动设备安全停止。 电磁场/磁场！对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 ! 上述人员禁止进入安装及运行的驱动器区域，或者必须事先咨询医生。 热表面（大于 60 度）！灼伤风险！ 不要触摸金属表面（例如散热器）。驱动器部件断电后需要时间进行冷却（至少 15 分钟）。 安装和运输不当导致受伤危险！当心受伤！ 使用适当的运输和安装设备。 使用适合的工具及用适当的防护设备。 电池操作不当！受伤风险！ 请勿对低电量电池重新激活或重新充电（爆炸和腐蚀的危险）。 请勿拆解或损坏电池。请勿将电池投入明火中。 Bosch Rexroth AG R911337309_Edition 03...

  • Page 13: Table Of Contents

    Transport and storage....................17 Transport instructions........................... 17 Storage instructions..........................20 5.2.1 Storage conditions..........................20 5.2.2 Storage times............................ 20 Assembly........................23 General notes............................23 Mechanical assembly........................... 24 6.2.1 Assembly stator..........................24 6.2.2 Mounting the rotor..........................26 Connection technique........................... 27 R911337309_Edition 03 Bosch Rexroth AG...
  • Page 14 Environmental protection and disposal ............... 41 10.1 Environmental protection........................41 10.2 Disposal..............................41 Troubleshooting......................43 11.1 Procedure............................. 43 Appendix........................45 12.1 Technical data............................45 12.2 Declaration of conformity (origin)......................46 12.3 Translated declaration of conformity..................... 47 Index..........................49 Bosch Rexroth AG R911337309_Edition 03...

  • Page 15: About This Documentation

    The signal word is intended to draw your attention to the safety instructions and describes the seriousness of the danger. The warning triangle with excla‐ mation mark indicates the danger for persons. DANGER Non-compliance with this safety instructions will result in death or severe per‐ sonal injury. R911337309_Edition 03 Bosch Rexroth AG...
  • Page 16 The numbers show that the action steps must be taken one after the other. Warning against dangerous electric voltage. Warning against hot surfaces. Warning against rotating machine parts. Warning against overhead load. Electrostatic sensitive devices. Tab. 1-3: Meaning of symbols Bosch Rexroth AG R911337309_Edition 03...

  • Page 17: Safety Instructions

    (for example: physical separation of signal and power cables, using shielded cables, ...). The EMC instructions of the converter manufacturer must be observed. Start-up is prohibited as long as the conformity with these directives is de‐ clared. R911337309_Edition 03 Bosch Rexroth AG...

  • Page 18: Unintended Use

    Improper use of the components and non-observance of the described safety notes can lead to damage, bodily injury, electric shock or in extreme case lead to death. In the case of damage due to non-observance of the safety notes, Bosch Rexroth assumes no liability. Product- and technology-dependent safety instructions 2.6.1...

  • Page 19: Protection From Mechanical Danger

    These components, especially temperature sensors in the motor winding, can be easily destroyed due to improper handling by electrostatic discharge (ESD = electrostatic discharge). Avoid, e.g. direct contact of open wires or contacts without beeing electrostat‐ ically discharged or grounded. R911337309_Edition 03 Bosch Rexroth AG...
  • Page 20 6/53 1MB Asynchronous Spindle Motors Safety instructions Do suitable ESD protective measures before you handle imper‐ iled components (e.g. ESD protective clothes, wristlets, conduc‐ tive floor, grounded cabinets and working surfaces). Bosch Rexroth AG R911337309_Edition 03...

  • Page 21: Scope Of Delivery

    Accompanying document with product-specific safety notes On delivery, immediately verify whether the delivered goods are those specified on the delivery note. The carrier must be informed immediately, in the case of any damaged package and goods. R911337309_Edition 03 Bosch Rexroth AG...
  • Page 22 8/53 1MB Asynchronous Spindle Motors Bosch Rexroth AG R911337309_Edition 03...

  • Page 23: About This Product

    Sound pressure level < 75 dB(A) Insulation class (DIN EN 60034-1) 155 (F) Motor ends In the case of special design, details named in the operating in‐ structions can deviate. In this case, order the supplementary doc‐ umentation. R911337309_Edition 03 Bosch Rexroth AG...

  • Page 24: Product Identification

    Product identification 4.2.1 Type codes 1MS stator Fig. 4-1: 1MS Type codes In the case of special design, details named in the operating in‐ structions can deviate. In this case, order the supplementary doc‐ umentation. Bosch Rexroth AG R911337309_Edition 03...

  • Page 25: Identification 1Ms Stator

    Attach the type plate to an easily visible position at the machine. In this way, you can read the motor data at any time without having to work in areas that are difficult to access and where the motor may be at‐ tached. R911337309_Edition 03 Bosch Rexroth AG...
  • Page 26 China-RoHs 2 label Designation of origin Rated torque in operation mode S1 Rated current in star connection in operation mode S1 Operation mode S1 CE mark of conformity Material number Fig. 4-3: Type plate stator (example) Bosch Rexroth AG R911337309_Edition 03...

  • Page 27: Type Codes 1Mr Rotor

    About this product 4.2.3 Type codes 1MR rotor Fig. 4-4: 1MR Type codes In the case of special design, details named in the operating in‐ structions can deviate. In this case, order the supplementary doc‐ umentation. R911337309_Edition 03 Bosch Rexroth AG...

  • Page 28: Identification 1Mr Rotor

    Attach the type plate to an easily visible position at the machine. In this way, you can read the motor data at any time without having to work in areas that are difficult to access and where the motor may be at‐ tached. Bosch Rexroth AG R911337309_Edition 03...
  • Page 29 UL sign Maximum input voltage Highest allowed velocity (mechanical) UL text 1 Company address UK Conformity Assessed (UKCA) China-RoHs 2 label Designation of origin CE mark of conformity Material number Fig. 4-6: Type plate rotor (example) R911337309_Edition 03 Bosch Rexroth AG...
  • Page 30 16/53 1MB Asynchronous Spindle Motors Bosch Rexroth AG R911337309_Edition 03...

  • Page 31: Transport And Storage

    Unless otherwise speci‐ fied, the specified values are the values of the particular class. However, Bosch Rexroth reserves the right to adjust these values at any time based on future experiences or different ambient factors.
  • Page 32 Damage in this area may make it impossible to disassemble the rotor from the spindle if necessary. Strong magnetic forces may cause damage! CAUTION The rotor may only be lifted and transported with loop lifting slings made of plastic or with a special hook covered with plastic. Bosch Rexroth AG R911337309_Edition 03...
  • Page 33 ● Damage to the fitting at the stator flanges has to be preven‐ ted to ensure that installation is not impeded. R911337309_Edition 03 Bosch Rexroth AG...

  • Page 34: Storage Instructions

    Unless otherwise speci‐ fied, the specified values are the values of the particular class. However, Bosch Rexroth reserves the right to adjust these values at any time based on future experiences or changed environmental factors.
  • Page 35 Visually inspect the cable jacket. Do not use the cable if ■ you detect any abnormalities (squeezed or kinked spots, color deviations, ...). Tab. 5-6: Measures before commissioning cables and connectors that have been stored over a prolonged period of time R911337309_Edition 03 Bosch Rexroth AG...
  • Page 36 22/53 1MB Asynchronous Spindle Motors Bosch Rexroth AG R911337309_Edition 03...

  • Page 37: Assembly

    The project planning manual Rexroth 1MB contains a suggestion to as‐ semble motor components. This suggestion can be understood as a guide‐ line to estimate the necessary assembly effort and to prepare the necessary implements for assembly.

  • Page 38: Mechanical Assembly

    The figures also show parts that are required but are maybe not included in the Bosch Rexroth delivery and have to be appropri‐ ately dimensioned and provided by the user.
  • Page 39 M8 / 23 mm M8 / 23 mm deep deep M8 / 23 mm M8 / 23 mm deep deep M8 / 23 mm M8 / 23 mm deep deep R911337309_Edition 03 Bosch Rexroth AG...

  • Page 40: Mounting The Rotor

    It describes the schematic construction without considering the special structural features of the machine. The figures also show parts that are required but are maybe not included in the Bosch Rexroth delivery and have to be appropriately dimensioned and provided by the user.

  • Page 41: Connection Technique

    The cross-section of the conductor pairs of the temperature sen‐ sors is AWG 22 (KTY84) or 0.5 mm² (NTC and bimetal). R911337309_Edition 03 Bosch Rexroth AG...
  • Page 42 1MS160D-4A 1MS160D-4B AWG 12 1MS160E-4B 1MS160F-4A 1MS160F-4B 1MS160F-4D AWG 12 1MS160H-4A 1MS160N-4A 1MS160N-4B 4 x D 1MS160N-4C AWG 10 1MS163H-8A 1MS200C-4A 1MS200D-4B 1MS200D-4C 1MS200D-4D 1MS200D-4E 1MS200D-4F 1MS200E-4B 1MS200E-4C 1MS200H-4B 1MS200H-4D 1MS200H-4D-...S010 1MS240B-4A 1MS240F-4A 1MS240H-4B 1MS241C-6B Bosch Rexroth AG R911337309_Edition 03...
  • Page 43 When connecting the cables at the spindle housing, it must be ensured that ● the specified admissible bending radius of the cable strand is observed ● the edges of the through holes at the spindle housing are rounded or protected by a plastic sleeve. R911337309_Edition 03 Bosch Rexroth AG...

  • Page 44: Temperature Sensors

    Each of these sensors is dou‐ bly present. If the connected sensor fails, the replacement sensor can contin‐ ue to be used. ① KTY84-130 ② ③ Bimetal Fig. 6-4: Wire designation 1MS temperature sensors in special design S010 Bosch Rexroth AG R911337309_Edition 03...

  • Page 45: Motor Cooling

    Select well-spaced dimensioned connection screws and tube diameters. 6.3.4 Motor encoder Encoder and encoder connection components are not included in the scope of delivery of the motor. Select the components according to the machine re‐ quirements. R911337309_Edition 03 Bosch Rexroth AG...
  • Page 46 32/53 1MB Asynchronous Spindle Motors Bosch Rexroth AG R911337309_Edition 03...

  • Page 47: Commissioning And Operation

    ● Ensure that the motor and all participating components of the drive are undamaged and functional (e.g. encoder, cooling, brake, ...). ● Make sure that the axis can rotate freely over the complete rotation range. R911337309_Edition 03 Bosch Rexroth AG...

  • Page 48: Operation

    Check the tightness of the coolant connections. Check the monitoring devices and diagnostic / error messages of the con‐ trollers. Decommission the drive when deviations from normal operation exist. For further procedure refer to chapter 9 "Disassembly" on page Bosch Rexroth AG R911337309_Edition 03...

  • Page 49: Maintenance And Repair

    Check in regular distances the connection cables on damage and re‐ place them if necessary. ● Check optionally existing drag chains (Drag chains) on defects. ● Check the protective conductor connection for proper condition and firm seating at regular intervals. Replace it, if necessary. R911337309_Edition 03 Bosch Rexroth AG...

  • Page 50: Service Repair, Maintenance And Spare Parts

    Comply with the machine manufacturer's instructions in the machine maintenance plan and the maintenance measures described below. ● Record all maintenance measures in the machine maintenance plan. Bosch Rexroth recommends the following maintenance measures based on the machine manufacturer's maintenance plan: Measure Interval According to the specifications in the ma‐...
  • Page 51 37/53 Maintenance and repair ● Type plate specifications of the affected products, in particular type co‐ des and serial numbers ● Your contact data (phone and fax number as well as your e-mail ad‐ dress) R911337309_Edition 03 Bosch Rexroth AG...
  • Page 52 38/53 1MB Asynchronous Spindle Motors Bosch Rexroth AG R911337309_Edition 03...

  • Page 53: Disassembly

    9. Empty the coolant ducts of the motor and dismount the motor from the machine. Store the motor appropriately. 10. If necessary, record all measures in the commissioning log or machine maintenance plan. R911337309_Edition 03 Bosch Rexroth AG...
  • Page 54 40/53 1MB Asynchronous Spindle Motors Bosch Rexroth AG R911337309_Edition 03...

  • Page 55: Environmental Protection And Disposal

    Batteries and accumulators can contain hazardous substances which can harm the environment or people's health when improperly stored or disposed After use, the batteries or accumulators contained in Rexroth products must be properly disposed of according to the country-specific collection systems. R911337309_Edition 03 Bosch Rexroth AG...
  • Page 56 Plastic parts of the products may contain flame retardants. These plastic parts are labeled according to EN ISO 1043. They have to be recycled sepa‐ rately or disposed of according to the applicable legal provisions. Bosch Rexroth AG R911337309_Edition 03...

  • Page 57: Troubleshooting

    Temperature sensor defective Connect backup temperature sensor Tab. 11-1: Malfunctions on 1MB motors In the case of malfunctions or troubleshooting, please observe the notes in the project planning manual, too. Contact the manufac‐ turer, if necessary. R911337309_Edition 03 Bosch Rexroth AG...
  • Page 58 44/53 1MB Asynchronous Spindle Motors Bosch Rexroth AG R911337309_Edition 03...

  • Page 59: Appendix

    1MB Asynchronous Spindle Motors 45/53 Appendix Appendix 12.1 Technical data Technical data and operating characteristic curves are described for all motor types in 1MB project planning manual. R911337309_Edition 03 Bosch Rexroth AG...

  • Page 60: Declaration Of Conformity (Origin)

    46/53 1MB Asynchronous Spindle Motors Appendix 12.2 Declaration of conformity (origin) Fig. 12-1: EC declaration of conformity - origin, German Bosch Rexroth AG R911337309_Edition 03...

  • Page 61: Translated Declaration Of Conformity

    1MB Asynchronous Spindle Motors 47/53 Appendix 12.3 Translated declaration of conformity Fig. 12-2: Translated CE declaration of conformity R911337309_Edition 03 Bosch Rexroth AG...
  • Page 62 48/53 1MB Asynchronous Spindle Motors Bosch Rexroth AG R911337309_Edition 03...

  • Page 63: Index

    1MB Asynchronous Spindle Motors 49/53 Index Index Operating pressure........31 Motor design............9 Accumulators............41 Ambient temperature..........9 Assembly............23 Assembly stator..........24 Packaging............41 Production processes......... 41 Batteries.............. 41 Qualified personnel..........4 Commissioning........... 33 Connection cables..........35 Recycling............42 Connection technique Return of products..........
  • Page 64 50/53 1MB Asynchronous Spindle Motors Notes...
  • Page 65 1MB Asynchronous Spindle Motors 51/53 Notes...
  • Page 66 52/53 1MB Asynchronous Spindle Motors Notes...
  • Page 67 1MB Asynchronous Spindle Motors 53/53 Notes...
  • Page 68 Bosch Rexroth AG P.O. Box 13 57 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911337309* R911337309 DOK-MOTOR*-1MB********-IT03-EN-P...

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