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L540E / HZI540E Gas Insert
MODELS: L540E-NG2 Natural Gas
HZI540E-NG2 Natural Gas
WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to
this manual. For assistance or additional information consult
an authorized installer, service agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
Tested by:
919-252
All manuals and user guides at all-guides.com
L540E-LP2 Propane
HZI540E-LP2 Propane
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Owners &
Installation Manual
www.regency-fi re.com
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
06/26/13
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Table of Contents
Related Manuals for Regency Fireplace Products L540E
Summary of Contents for Regency Fireplace Products L540E
- Page 1 All manuals and user guides at all-guides.com Owners & L540E / HZI540E Gas Insert Installation Manual www.regency-fi re.com MODELS: L540E-NG2 Natural Gas L540E-LP2 Propane HZI540E-NG2 Natural Gas HZI540E-LP2 Propane WARNING: FOR YOUR SAFETY Improper installation, adjustment, alteration, service or What to do if you smell gas: maintenance can cause injury or property damage.
- Page 2 The Regency Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The models L540E / HZI540E of this series have been approved by Warnock Hersey for both safety and effi...
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Page 3: Dimensions
All manuals and user guides at all-guides.com DIMENSIONS UNIT DIMENSIONS 4 " 856.58 8 " 626.91 2 " 1155.45 8 " 1011.43 8 " 798.02 8 " 8 " 715.47 257.80 L540E-2 / HZI540E-2 Direct Vent Gas Insert... - Page 4 All manuals and user guides at all-guides.com DIMENSIONS 45-1/2" 1155.45 Dimensions w/4 sided Faceplate 46" 1168mm 8 " 1011mm Dimensions w/Oversized Faceplate 2 " 1155.70 2 " 495.30 4 " 349.25 Dimensions w/Full Screen Doors L540E-2 / HZI540E-2 Direct Vent Gas Insert...
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Page 5: Table Of Contents
Minimum Fireplace Dimensions ........11 Glass Burner Removal ..........43 Minimum Clearances to combustibles ......12 Glass Burner installation..........43 Gas Connection ............13 L540E ceramic burner Removal / installation ....44 Venting.................13 Fan maintenance - with GTMF remote control ....45 Flue / vent installation ..........14 Valve replacement ............46 Leveling leg adjustment ..........15... - Page 6 All manuals and user guides at all-guides.com SAFETY LABEL This is a copy of the labels that accompany each L540E Gas Insert. We NOTE: Regency units are constantly being improved. Check the have printed a copy of the contents here for your review.
- Page 7 The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
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Page 8: Requirements
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 9: Installation
IN THE SAME AREA AS THE APPLI- INSTRUCTIONS ANCE. TODDLERS, YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE The L540E / HZI540E Gas Inserts must be installed TO ACCIDENTAL CONTACT BURNS. A in accordance with these instructions. Carefully read PHYSICAL BARRIERS IS RECOMMEND- all the instructions in this manual fi... -
Page 10: Important Message
fi replace re-approved by the or other fl ammable material should not be authority having jurisdiction." Log Set: Ceramic fi bre, 7 per set - L540E placed on or near the appliance. Glass Crystals: 8 lbs of glass crystals - HZI540E... -
Page 11: Installation Checklist
11) Install standard and optional features. Refer to the following sections: a. Brick Panels b. Enamel Panels c. Log Set d. Glass Crystals e. Spa stones . Low Profi le Faceplate with Optional Screen . Full Screen Door L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 12: Minimum Clearances To Combustibles
fi replace heats. Do A noncombustible mantel may be installed at a lower height if the framing not use the hearth as a seat or shelf. is made of metal studs covered with a noncombustible board. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 13: Gas Connection
Periodically check that the vent is unrestricted. Masonry chimneys may take various contours which the fl exible liner will accommodate. However, keep the fl exible liner as straight as possible, avoid unnecessary bending. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 14: Flue / Vent Installation
Plate Gasket WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 15: Leveling Leg Adjustment
LEVELING LEG ADJUSTMENT The L540E / HZI540E inserts are equipped with 4 levelling legs that are accessible while the appliance is in its fi nal installation position. The unit can be adjusted up to 5/8" (16mm). The faceplate must not be installed to do this adjustment, if installed, remove faceplate. -
Page 16: Air Shutter Adjustment
The L540E / HZI540E is equipped with an air shutter that is accessible from outside the fi rebox and can be adjusted during operation. -
Page 17: High Elevation
6) When fi nished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8" fl at screwdriver. Note: Screw should be snug, but do not over tighten. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 18: Conversion From Ng To Lp
All manuals and user guides at all-guides.com INSTALLATION CONVERSION FROM NG TO LP L540E/HZI540E using SIT 885 NOVA Gas Valve THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION! WARNING This conversion kit shall be installed by a qualifi ed service agency in accordance with the manufacturer’s instructions and all applicable codes... - Page 19 10) Remove pilot retainer clip with pliers and pull off the pilot cap to expose Installer Notice: the pilot orifi ce. These instructions must be left with the appliance Pilot retainer clip L540E-2 / HZI540E-2 Direct Vent Gas Insert...
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Page 20: Profl Ame Remote System Gtmf With Fan
All manuals and user guides at all-guides.com INSTALLATION PROFLAME REMOTE SYSTEM GTMF WITH FAN (L540E / HZI540E) WIRING DIAGRAM Proflame System Configuration 886 GTMF Wire Diagram SureFire™ Switch 0.584.907 Thermostat See optional wall thermostat (Optional) installation in this manual. Ground... -
Page 21: Optional Wall Thermostat Installation
3) Connect one thermostat lead to female connector, using male spade con- nector - see pic below. When complete turn remote receiver to the ON position. Unit will now operate using the wall thermostat. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 22: Glass Crystal / Stone Installation
1-2/3 packages (5 x bags pebbles) HZI390E /HZI390PB 3 lbs 1 package (3 x bags pebbles) HZI234E 2 lbs 1 package (3 x bags pebbles) HZO42 / HZO42 (AUS) 3 lbs 1 package (3 x bags pebbles) L540E-2 / HZI540E-2 Direct Vent Gas Insert... - Page 23 Natural River Pebbles shown surrounding the a Horizon Burner Glass Crystals shown surrounding the Burner Glass Crystals shown on Burner and Firebox Floor For Units HZI390E, HZI540E DO NOT block pilot area with glass crystals L540E-2 / HZI540E-2 Direct Vent Gas Insert...
- Page 24 All manuals and user guides at all-guides.com INSTALLATION CAUTION DO NOT place spa stones or volcanic stones over pilot and burner ports. No spa stones in this area. No volcanic stones in this area. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
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Page 25: L540E Log Set Installation
3) Identify Log 1 provisions on the rear left and right of burner in unit - 5) Locate the provision on the base of Log 2, place log on burner - see see below. below. Top Bracket installed NG only Log 1 provisions on burner tray L540E-2 / HZI540E-2 Direct Vent Gas Insert... - Page 26 10) Locate provisions in the bottom of Log 5 (see highlighted areas) and place provisions on burner and Log 3 (see darkened areas). 8) Locate provision in the bottom of Log 4 (see highlighted areas be- low) and place provision on the burner. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
- Page 27 12) Ensure the lower "Y" of Log 6 is correctly placed on provision on Log 5 - see below. Log 7 provision position on Log 4 Log 7 provision position on Log 1 Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert...
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Page 28: Standing Pilot And Heat Exchange Return
All manuals and user guides at all-guides.com INSTALLATION STANDING PILOT AND HEAT EXCHANGE RETURN The L540E / HZI540E use a heat exchanger and effi cient combustion INSTALLING THE HEAT EXCHANGER RETURN technology to provide extreme heating effi ciencies. The more effi cient an ap- pliance becomes, the lower the fl... -
Page 29: Brick Panel Installation
8) Snug the Firebox Liner Retainers up against the Firebox Liner Left & Right. Using a screw driver, secure the screws that hold down each retainer. 9) Reinstall burner - see ceramic burner installation section in manual. L540E Brick Panel Installation Video L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 30: Enamel Panel Installation
5) Push the fi rebox liner retainers against the panels, pushing the panels tight against the fi rebox sides. Secure the screws that hold down the fi rebox liner retainers (x4). 6) Reinstall burner. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 31: Glass Door Removal / Installation
6) Pull the bottom of the door towards you until the door is angled away from the fi rebox by about 30°. Lift the door up and over the upper door hooks. 7) To install the glass door - reverse steps. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 32: Sided Low Profile Faceplate Installation
Note: Faceplate may be installed after the unit is in it's fi nal position. 3) Install Low Profi le faceplate backing plate and secure to the unit with 4 Trim screws in locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 33: Sided Low Profi Le Faceplate Installation
Note: Faceplate may be installed after the unit is in it's fi nal position. Trim 3) Install Low Profi le faceplate backing plate and secure to the unit with 4 screws in locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 34: Oversize Faceplate Installation
1. Install Low Profi le faceplate backing plate and secure to the unit with 4 screws in locations shown below. Trim 2. Install front faceplate and secure to the unit with 4 screws in locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 35: Regular Faceplate Installation
. The tabs should be fl ush with the underside of the top lip of the back plate. Top of backing plate 3. Secure the regular faceplate to the unit by securing with 4 screws in locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 36: Optional Hearth Trim Installation
Hearth Trim is an option that can be used to fi nish off the installation when the bottom of the fi replace is higher than the hearth or to raise the fi replace. ** If no screw holes are present. 1) For units L390E/HZI390E/L540E/HZI540E–remove 4 screws in locations shown below to remove outer faceplate. -
Page 37: Optional Screen Installation
Locations shown in the diagrams below. Tabs 2) Secure the screen by placing provided magnets between the back of the screen and the unit in locations shown below. 3) To remove - reverse steps. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 38: Optional Full Screen Door Installation
. The tabs should be fl ush with the underside of the top lip of the back plate. Top of backing plate 3) Install the optional full screen to the unit by securing with 4 screws in Bracket Clip locations shown below. Final Install L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 39: Operating Instructions
3) Turn the gas control knob to the "OFF" position to operating temperature. After the unit has been to turn off the pilot. turned off and the unit cooled to below a useful heat output range the fan will shut off automatically. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 40: Normal Operating Sounds Of Gas Appliances
Appuyez sur le bouton ON / OFF Si le service est effectuée, vous devez débrancher l'appareil, du bloc-piles, voir le manuel d'instruction pour plus de détails. DO NOT REMOVE THIS INSTRUCTION PLATE 918-628c L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 41: Maintenance Instructions
1 around the thermocouple, and 1 fl owing across the rear of the burner (it does not have to be touching the burner). Window Glass Door Components Glass Removal & Cleaning Video L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 42: Pilot Adjustment
NOTE: Improper positioning of logs may create carbon build-up and will alter the unit’s performance which is not covered under warranty. GLASS GASKET If the glass gasket requires replacement use glass gasket for the Flush Front (Part # 936-159). L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 43: Glass Crystal Burner Removal / Installation
** Do not to install glass or other media over or in front of the Pilot Provision as shown. Important: Do not to install glass or other media in this area, as this will black the path of the pilot to the burner. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 44: L540E Ceramic Burner Removal / Installation
Ceramic Burner and the fi rebox Bottom Flange. The Burner should be situated about ¼” (6mm) inside the front edge of the fi rebox. 3) To install - reverse Steps 2 and 1. L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 45: Fan Maintenance - With Gtmf Remote Control
Do not cut or remove the grounding prong from this plug. Strain Relief Power Cord Fan Controller Wire Retainer Fan Wire Harness Fan Terminals Ground Wire Fan Mounting Bracket Diagram 2 L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 46: Valve Replacement
3) Disconnect the Pressure Regulator cable. 7) Remove both Screws that secure the Gas Valve Mounting brackets, both sides. Pressure regulator cable 4) Disconnect the Gas Orifi ce supply line from the outlet of the Gas Valve. L540E-2 / HZI540E-2 Direct Vent Gas Insert... - Page 47 15) Reconnect the gas and electrical supply to the unit. Once the unit has be re-fi red, use a soapy water mixture to check all fi ttings and gas sup- ply lines for gas leaks. L540E-2 / HZI540E-2 Direct Vent Gas Insert...
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Page 48: Parts List
911-030 Fan Control Module 904-691 Glass Clip (ea) 296-936 Non combustible board (hearth) 396-030F Bulk head clamp 396-029 Gasket Bulk Hd (Side Firebox Pilot Line) 910-572 Receiver GTM SIT W/ Batt &Cover 0.584.521 L540E-2 / HZI540E-2 Direct Vent Gas Insert... - Page 49 All manuals and user guides at all-guides.com PARTS LIST L540E-2 / HZI540E-2 Direct Vent Gas Insert...
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Page 50: Low Profile Faceplate
297-928 3 Sided Faceplate Low Profi le Custom 297-926 Faceplate 4-Sided Low Profi le Custom 296-940 Full Screen Door Not Shown 296-950 Mantel Defl ector 296-952 Hearth Trim 2" 296-954 Hearth Trim 4" L540E-2 / HZI540E-2 Direct Vent Gas Insert... -
Page 51: Warranty
WARRANTY Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Regency Product. - Page 52 Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________ HZI540 Product Video L540E Product Video ® Regency and Regency Horizon, are trademarks of FPI Fireplace Products International Ltd. Printed in Canada © Copyright 2013, FPI Fireplace Products International Ltd. All rights reserved.