Related Manuals for Bosch rexroth BODAS DI4 10 Series
Summary of Contents for Bosch rexroth BODAS DI4 10 Series
- Page 1 Instruction manual BODAS displays DI4 series 10 DI3 series 10 and 11 RE 95289-01-B/2021-10-12, EN...
- Page 2 © Bosch Rexroth AG 2021. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The data specified within only serves to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from...
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Page 3: Table Of Contents
7.3.2 Installing the BODAS display DI4 ...............25 7.3.3 Installing the BODAS display DI3 ...............27 7.3.4 Information on wiring and circuitry ............30 7.3.5 Electrically connecting the BODAS display ..........31 Commissioning ..................32 Operation ....................33 Programming of DI4 ...................33 Programming of DI3 ...................34 RE 95289-01-B/2021-10-12, Bosch Rexroth AG... - Page 4 Maintenance and repair ................35 10.1 Cleaning and care ..................35 10.2 Inspection and maintenance ..............35 10.3 Repair ......................35 Removal and replacement ..............36 Disposal ....................36 Extension and conversion ............... 36 Technical data ..................37 Alphabetical index ................. 38 Bosch Rexroth AG, RE 95289-01-B/2021-10-12...
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Page 5: About This Documentation
"General instructions on property damage and product damage" on page 13, as well as before a sequence of actions or an instruction for action involving a risk of personal injury and property damage. Always follow the measures for danger prevention associated with the use of this product. RE 95289-01-B/2021-10-12, Bosch Rexroth AG... -
Page 6: Symbols
Table 3: Meaning of symbols Symbol Meaning If this information is disregarded, the product cannot be used and/or operated to its full extent. ▶ Single, independent action Numbered instruction: The numbers indicate that the actions must be completed in order. Bosch Rexroth AG, RE 95289-01-B/2021-10-12... -
Page 7: Designations
Pressure Equalizing Element Display Configuration Tool Electromagnetic compatibility European Norm (standard) Electrostatic discharge NTSC National Television Systems Committee Original Equipment Manufacturer Phase Alternation Line Personal Computer Rexroth document in the English language Universal Serial Bus Video Graphics Array RE 95289-01-B/2021-10-12, Bosch Rexroth AG... -
Page 8: Safety Instructions
2.3 Improper use Any use other than that described as intended use is considered improper. Bosch Rexroth AG is not liable for damage resulting from improper use. The user is solely responsible for any risks arising from improper use. The following foreseeable forms of faulty usage are also considered improper (this list is not exhaustive): •... -
Page 9: Personnel Qualifications
Bosch Rexroth offers training support for specialized fields. You can find an overview of the training contents on the Internet at: www.boschrexroth.com/training. - Page 10 It is the responsibility of the machine manufacturer to identify hazards of this type in a hazard analysis and to bring them to the attention of the end user. Bosch Rexroth shall assume no liability for dangers of this kind.
- Page 11 DI4. A time-delayed adjustment of the lighting level must be ensured when the light level sensor is used. • The device must be taken out of service immediately if a smoke/vapor emission fault status is observed. RE 95289-01-B/2021-10-12, Bosch Rexroth AG...
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Page 12: Product-Specific Safety Instructions
2.7 Personal protective equipment The personal protective equipment is the responsibility of the user of the product. Observe the safety regulations in your country. All pieces of personal protective equipment should be intact. Bosch Rexroth AG, RE 95289-01-B/2021-10-12... -
Page 13: General Instructions On Property Damage And Product Damage
Secure the machine/system against being turned back on. The warranty exclusively applies to the delivered configuration. The warranty will be voided if the product is incorrectly installed, commissioned or operated, or if it is used or handled improperly. RE 95289-01-B/2021-10-12, Bosch Rexroth AG... -
Page 14: Scope Of Delivery
14/40 BODAS displays | Scope of delivery 4 Scope of delivery 4.1 Scope of delivery DI4 Fig. 1: Display DI3DI4 Included in the scope of delivery: • BODAS display DI4 (1) Bosch Rexroth AG, RE 95289-01-B/2021-10-12... -
Page 15: Scope Of Delivery Di3
Scope of delivery | BODAS displays 15/40 4.2 Scope of delivery DI3 Fig. 2: Display DI3 Included in the scope of delivery: • BODAS display DI3 (1) RE 95289-01-B/2021-10-12, Bosch Rexroth AG... -
Page 16: About This Product
BODAS displays | About this product 5 About this product 5.1 Product description DI4 With the BODAS display DI4, Bosch Rexroth is offering a freely programmable high-resolution color display with a powerful 32 bit processor and a display diagonal of 7". Depending on the programming, the display enables, for example, process variables, static and dynamic graphic elements and the operation of machine functions to be displayed on one central unit. - Page 17 17/40 The video interface allows direct connection of two PAL or NTSC video sources (e.g. BODAS color video cameras by Bosch Rexroth). The video signals transmitted from the cameras can be shown on the display as superimposed images (picture in-picture) or as full-screen, depending on the user interface configuration.
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Page 18: Product Description Di3
BODAS displays | About this product 5.2 Product description DI3 With the BODAS display series DI3, Bosch Rexroth offers freely configurable and high-resolution VGA color displays with a powerful integrated 32-bit graphics processor for use in mobile working machines. The BODAS displays DI3 can be used for displaying alphanumeric elements, process variables and operating conditions, as well as static and dynamic graphic elements, such as pointer instruments and... -
Page 19: Bodas Dct 1.0 / 2.0 (Display Configuration Tool)
A list of available library elements is shown below: • Dashboard instruments (e.g. temperature, rotational speed, speed, fill level) in gauge or bar graph format • Value fields • Table elements • Rectangles, lines, circles • Pictograms • Text fields • Dialog boxes/pop-ups RE 95289-01-B/2021-10-12, Bosch Rexroth AG... - Page 20 Connection of the display to CAN bus Information available for: – Engine speed – Temperature – Engine control unit status – Other system statuses for gearbox, hydraulics, etc. Fig. 3: Typical system configuration (with optional connection of two video sources) Bosch Rexroth AG, RE 95289-01-B/2021-10-12...
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Page 21: Identification Of Di4
About this product | BODAS displays 21/40 5.3 Identification of DI4 The product can be identified using the material number (1) on the label of the packaging unit as well as on the back of the display. Fig. 4: Material number DI4 RE 95289-01-B/2021-10-12, Bosch Rexroth AG... -
Page 22: Identification Of Di3
BODAS displays | About this product 5.4 Identification of DI3 The product can be identified using the material number (1) on the label of the packaging unit as well as on the back of the display. Fig. 5: Material number DI3 Bosch Rexroth AG, RE 95289-01-B/2021-10-12... -
Page 23: Transport And Storage
6 Transport and storage Check the BODAS display for damage during transport. If there are obvious signs of damage, please inform the transport company and Bosch Rexroth immediately. ▶ If it is dropped, the BODAS display may not be used any longer as invisible damage can have a negative impact on reliability or function. -
Page 24: Installation
Direct sunlight may decrease the readability of the display. We recommend that you use a location without direct sunlight and display content with a contrast level that is sufficiently high. Bosch Rexroth AG, RE 95289-01-B/2021-10-12... -
Page 25: Installing The Bodas Display
For integration into the dashboard, an installation frame is available. A mounting flange for stand alone installation can be found on the back of the device. Mounting is done using defined screwing points and is compatible with the RAM Mount® system. RE 95289-01-B/2021-10-12, Bosch Rexroth AG... - Page 26 10.5 mm and a maximum height of 3.4 mm. The installation duct and the surrounding material must be rigid to bending and must not amplify any vibrations. As necessary, screw connections must be secured against loosening. Bosch Rexroth AG, RE 95289-01-B/2021-10-12...
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Page 27: Installing The Bodas Display Di3
The installation can be either integrated into the dashboard or as stand-alone device in the driver's console with appropriate mounting. Typical applications used in the dashboard include • Driving and operating state indicator • System parameterization • Diagnostics RE 95289-01-B/2021-10-12, Bosch Rexroth AG... - Page 28 (the size of the display surface can be set). Typical applications used in conjunction with the camera systems include • Monitoring at reverse drive direction • Workspace monitoring Fig. 11: Workspace / monitoring at reverse drive direction DI3 Bosch Rexroth AG, RE 95289-01-B/2021-10-12...
- Page 29 Installation | BODAS displays 29/40 187.6+0.5 Fig. 12: Cut-out for installation of a DI3 in a dashboard Threaded bushing M5 120° (3x) Fig. 13: Housing cover with connection surface for mounting bracket RE 95289-01-B/2021-10-12, Bosch Rexroth AG...
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Page 30: Information On Wiring And Circuitry
• Lines must not be kinked or twisted, must not rub against edges and must not be routed through sharp-edged ducts without protection. • Lines are to be routed with sufficient distance from hot or moving vehicle parts. Bosch Rexroth AG, RE 95289-01-B/2021-10-12... -
Page 31: Electrically Connecting The Bodas Display
2. Make sure that the mating connector of the wire harness is in de-energized condition. 3. Connect the mating connector of the wiring harness to the display connector until it engages noticeably and observe the correct plug-in position. RE 95289-01-B/2021-10-12, Bosch Rexroth AG... -
Page 32: Commissioning
The BODAS-service function for flashing of DI4/DI3 or RC control units may only be used during of machine downtime and servicing. ▶ Commission the machine and check the correct functioning of the display. Bosch Rexroth AG, RE 95289-01-B/2021-10-12... -
Page 33: Operation
▶ It is the responsibility of the machine manufacturer to identify hazards of this type in a hazard analysis and to bring them to the attention of the end user. ▶ Bosch Rexroth shall assume no liability for dangers of this kind. The BODAS DI4 is not functional without prior programming. A project must be created with the CODESYS development environment V3.5 (PC tool by 3S-Smart... -
Page 34: Programming Of Di3
A list of available library elements is shown below: • Dashboard instruments (e.g. temperature, rotational speed, speed, fill level) in gauge or bar graph format • Value fields • Table elements • Rectangles, lines, circles • Pictograms • Text fields • Dialog boxes/pop-ups Bosch Rexroth AG, RE 95289-01-B/2021-10-12... -
Page 35: Maintenance And Repair
Opening the BODAS display or modifying or repairing the display is prohibited. Modification or repairs to the wiring could result in dangerous malfunctions. Repair work on the BODAS display may only be carried out by Bosch Rexroth or by suitable contracting partners. -
Page 36: Removal And Replacement
13 Extension and conversion Do not convert the display. The warranty from Bosch Rexroth only applies to the configuration as delivered. Entitlement to warranty cover will be rendered void in case of conversion, upgrade or a software modification. -
Page 37: Technical Data
Type Data sheet Link online product catalog QR code www.boschrexroth.com/p-DI4 95272 www.boschrexroth.com/p-DI3 95270 For further information on the display, please refer to www.boschrexroth.com/mobile-electronics Regularly visit our homepage for the latest product information and updates. RE 95289-01-B/2021-10-12, Bosch Rexroth AG... -
Page 38: Alphabetical Index
Preparation ...... 25 Storage ........ 23 Installation conditions .... 24 Symbols ........ 6 Intended use ........ 8 Technical data ...... 37 Maintenance ....... 35 Transport ........ 23 Troubleshooting ...... 37 Operation ........ 33 Unpacking ........ 24 Warranty ........ 13 Bosch Rexroth AG, RE 95289-01-B/2021-10-12... - Page 39 39/40 RE 95289-01-B/2021-10-12, Bosch Rexroth AG...
- Page 40 Bosch Rexroth AG Robert-Bosch-Straße 2 71701 Schwieberdingen Germany Service phone +49 (0) 9352 40 50 60 info.bodas@boschrexroth.de www.boschrexroth.com Your local contact person can be found at: https://addresses.boschrexroth.com Subject to change RE 95289-01-B/2021-10-12...