Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Milnor MWF100J7
Summary of Contents for Milnor MWF100J7
- Page 1 Published Manual Number/ECN: MKWM3H01U1/2022346A • Publishing System: TPAS2 • Access date: 08/19/2022 • Document ECNs: Latest MWF100J7, MWF100Z7, MWF125J7, MWF125Z7 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
- Page 3 MKWM3H01U1/22346A 1. English Maintenance Guide - Washer-extractor, Bottom-suspended, Mechanical Brake, Non-tilt, MWF_ MKWM3H01EN/2021444...
- Page 5 English...
- Page 7 Manual Number: MKWM3H01EN Edition (ECN): 2021444 Maintenance Guide Washer-extractor, Bottom- suspended, Mechanical Brake, Non-tilt, MWF_ PELLERIN MILNOR CORPORATION Post Office Box 400, Kenner, Louisiana 70063–0400, U.S.A.
-
Page 8: Table Of Contents
Contents 1 Machine Description and Identification ..................4 1.1 About This Manual and Your Milnor® Machine ..............4 1.1.1 Description ......................4 1.1.2 Machine Identification.....................4 • Machine Data Plate ....................4 2 Safety.............................5 2.1 Safety — Suspended Washer Extractors ................5 2.1.1 Safety Alert Messages—Internal Electrical and Mechanical Hazards....5 2.1.2 Safety Alert Messages—Cylinder and Processing Hazards........5... - Page 9 Figure 18 Grease Ports for Grease-only Bearing Assembly .............32 Figure 19 Grease ports for Door—Open Pocket Models. These are examples. Your machine can look different................33 Figure 20 Example of Disk Brake. Your machine can look different........34 Pellerin Milnor Corporation...
- Page 10 Table 7 Mechanisms and Settings ..................17 Table 8 Contamination Types, Cleaning Agents, and Procedures ........18 Table 9 Lubricant Identification ...................19 Table 10 Motor Grease Intervals and Quantities ..............23 Table 11 Where to Put Marks On a Calendar .................24 Pellerin Milnor Corporation...
-
Page 11: Machine Description And Identification
0000369288 10/25/21 9:27 AM Released About This Manual and Your Milnor® Machine BNUUUF02.C01 0000369287 A.6 A.9 10/14/21 8:55 AM Released This manual applies to two or more models that share the mechanical characteristics stated below. If you received this manual with your machine, your machine is one of the applicable models. -
Page 12: Safety
2.1.2 Safety Alert Messages—Cylinder and Processing Hazards BNWSUS03.C03 0000234973 A.6 A.2 A.3 1/2/20 2:19 PM Released The following are instructions about hazards related to the cylinder and laundering process. Pellerin Milnor Corporation... - Page 13 The machine is designed for washing with water, not any other solvent. Processing can cause solvent- containing goods to give off flammable vapors. Do not use flammable solvents in processing. � Pellerin Milnor Corporation...
-
Page 14: Safety Alert Messages-Unsafe Conditions
WARNING: Multiple Hazards — Operating a damaged machine can kill or injure per- sonnel, further damage or destroy the machine, damage property, and/or void the warranty. Do not operate a damaged or malfunctioning machine. Request authorized service. � Pellerin Milnor Corporation... -
Page 15: Careless Use Hazards
Abide by the current OSHA lockout/tagout standard when lockout/tag- � out is called for in the service instructions. Outside the USA, abide by the OSHA standard in the absence of any other overriding standard. Pellerin Milnor Corporation... -
Page 16: Prevent Damage From Chemical Supplies And Chemical Systems
The company that does these procedures must make sure that these procedures do not cause dam- age. Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma- chines it makes or to the goods in a machine. -
Page 17: Incorrect Configuration Or Connection Of Equipment
Damage will occur if a chemical supply can go in the machine when the chemical system is off. Some configurations of components can let the chemical supplies go in the machine by a siphon (Figure 2, page 11). Some can let chemical supplies go in the machine by gravity (Figure 3, page 12). Pellerin Milnor Corporation... -
Page 18: Figure 2 Incorrect Configurations That Let The Chemical Supply Go In The Ma
Figure 2. Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P... Pump T... Chemical tank S... The siphon occurs above here. Liquid in the gray parts of the chemical tube and tank can go in the machine. Pellerin Milnor Corporation... -
Page 19: Equipment And Procedures That Can Prevent Damage
— There is a manifold on the machine to at- tach chemical tubes from a chemical pump system. The manifold has a source of water to flush the chemical supplies with water. Figure 4. Examples of Manifolds for Chemical Tubes. Your equipment can look different. Pellerin Milnor Corporation... -
Page 20: Close The Line
Chemical tank Prevent leaks. — When you do maintenance on the chemical pump system: • Use the correct components. • Make sure that all connections are the correct fit. • Make sure that all connections are tight. Pellerin Milnor Corporation... -
Page 21: Routine Maintenance
This will also decrease repair work and unwanted shutdowns. Speak to your dealer or the Milnor® Service department if repairs are necessary. WARNING: Mechanisms — can can pull in and mutilate body parts. -
Page 22: Guards And Related Components
Section 3.3.3 , page 33. Do a test of the mechanical brake. If it does not operate correctly, repairs are neces- sary. Speak to your dealer or Milnor. This is not routine maintenance. 3.1.1.2 Filters, Screens, and Sensitive Components BNUUUH01.R10 0000399352 A.6 A.26 A.19 11/16/21 10:29 AM Released... -
Page 23: Fluid Containers
Add oil Dot3 (Table 9, page 19) if necessary. If the oil is contaminated, it is necessary to bleed the brake system. Speak to your dealer or Milnor. This is not rou- tine maintenance. none gear reducer — CO- Sealed. -
Page 24: Motor Grease Schedule
3.1.2 , page 18 200 hours water pressure regulator Figure 11, page 27. Value: 28 PSI (193 kPa). for optional supply injector 200 hours water pressure regulator Figure 12, page 28. Value: 28 PSI (193 kPa). for chemical flush Pellerin Milnor Corporation... -
Page 25: How To Remove Contamination
Do not get water on electrical compo- nents or mechanisms. 300 series stain- chemical corro- shell interior, pickling and Speak to your dealer or Milnor. This less steel sive attack cylinder passivation is not routine maintenance. painted metal,... -
Page 26: Lubricant Identification
Shell Alvania EP (LF) Type 2 drive shaft bearings and bushings, ball joints, chain drives DOT3 NAPA SuperHeavy Duty Brake Fluid disk brakes DOT 3 Shell Tellus 23 air line lubricator AGS Door-Ease DE-3 stick door latch plunger Pellerin Milnor Corporation... -
Page 27: Grease Gun Procedures
If you must remove a guard to get access to the grease plate, prevent access to the machine by other personnel. If you obey these precautions, use the Manual mode to operate the machine at wash speed. Then add grease at the grease plate. Pellerin Milnor Corporation... -
Page 28: Procedures For Motors
CAUTION: Failure to remove grease drain plugs — can cause grease to enter the windings and burn out the motor. If the motor has grease drain plugs, remove them before you add � grease. If the motor has grease relief fittings, it is not necessary to remove them. Pellerin Milnor Corporation... -
Page 29: Figure 6 Motor Grease Maintenance Conditions
(Table 9: Lubricant Identification, page 19 ) with the motor stopped. If the motor with the nameplate in the above figure operates at 60 Hz, the specified grease quantity for each grease fitting is 0.65 fl oz (18.4 mL). Pellerin Milnor Corporation... -
Page 30: How To Show The Maintenance On A Calendar
On each date with a 3, do the items with an x in the 3 or the 2 column of each table in Section 3.1.1 , page 14. On each date with a 4, do the items with an x in the 4, 3, or 2 column. Continue this pattern. Pellerin Milnor Corporation... -
Page 31: Maintenance Components-Machines And Controls Group
Correct: The belt only touches the side walls. You can put a thin strip of paper into the space between the belt and the pulley. 8... Space With power removed: • Look for dirt, dust, oil, and grease. Remove contamination. Pellerin Milnor Corporation... -
Page 32: Figure 8 How To Adjust Belt Tension On A Machine That Uses Spring Tension
A belt must have sufficient tension that there is no slippage on the pulley during operation. If slippage occurs, you can usually tell from the noise. About Component Replacement and Tension Adjustment—Correct adjustment is very impor- tant to the service life of components and operation of the machine. Your Milnor ® dealer can do this work. -
Page 33: Inverters
Connect chemical tubes only to chemical manifold inlets. � Stop leaks. Remove leaked supplies from surfaces. � ® Speak to your dealer or Milnor if you see corrosion damage. � CAUTION: High water pressure — can cause laundering chemicals to splash on per- sonnel and machine surfaces. -
Page 34: Water And Steam Devices
BNWUUH01.C10 0000351753 A.6 B.21 10/22/21 3:55 PM Released CAUTION: Restricted air flow — can cause incorrect level readings. Keep the connecting tube or hose free of blockages and leaks. � Make sure that the connections are tight. � Pellerin Milnor Corporation... -
Page 35: How To Examine Compressed Air Mechanisms
How to Examine Compressed Air Mechanisms BNWUUH01.C04 0000335530 A.6 B.21 A.8 10/14/21 2:00 PM Released CAUTION: Compressed air pressure — can cause components to fly apart forcefully. Close the external shutoff valve and release remaining pressure before � you do maintenance. Pellerin Milnor Corporation... -
Page 36: Figure 14 Compressed Air Inlet Strainers. These Are Examples. Your Machine Can Look Different
Milnor ® . Possible causes are as follows: • a blockage or a leak in the air tube, • a worn pilot air valve, • worn components in the mechanism, Pellerin Milnor Corporation... -
Page 37: Figure 16 Compressed Air Mechanisms These Are Examples. Your Machine Can Look Different
Do not adjust. 2... Quick exhaust valves 3... Position indicator. Yellow when valve is open. 4... Arrow position indicator 5... Tilt air bag 6... Air valve 7... muffler Air Tilt Components Pellerin Milnor Corporation... -
Page 38: Photoeyes And Proximity Switches
� ® pull cord a wire on a conveyor that operates a switch when a person pulls the wire. All Milnor free-stand conveyors (a conveyor that is not a component of a larger machine) have pull cords on the two sides of the conveyor. -
Page 39: Maintenance Components-Large Extractors
Seal grease port 2... Rear bearing grease port 3... Front bearing grease port 4... Grease plate part number. Make sure you use the grease instructions for the plate on your machine: 01- 10025X, 01-10025Y, or 01- 10025Z. Pellerin Milnor Corporation... -
Page 40: Lubricant Maintenance For Non-Drive Components
3. Look at the cylinder through the door glass or site glass. 4. Push the Emergency Stop switch ( ). Confirm that the cylinder stops in the time appropriate for the type of machine: Pellerin Milnor Corporation... -
Page 41: About The Shock Absorbers
NOTE: In automatic operation, the drive motor, inverter, and resistors stop the cylinder. If the cylinder does not stop in the correct length of time, an error message occurs. If this condition continues, repairs are necessary. Speak to your dealer or Milnor ®... - Page 42 ® . This is not routine maintenance. 2... If oil is present here, the seals are worn. Replace the shock absorber. 3... If the rubber in a connector is very worn or missing, replace the shock absorber. Pellerin Milnor Corporation...