Page 1 AJ-54 RACK CONVEYOR DISHMACHINE SERIES INSTALLATION/OPERATION & TECHNICAL MANUAL FOR JACKSON MODELS: AJ-54CE AJ-76CE AJ-90CE AJ-54CGP AJ-76CGP AJ-90CS AJ-54CS AJ-76CS AND ASSOCIATED OPTION PACKAGES INCLUDING: SIDE LOADER D226 EXTERNAL STEAM BOOSTER Jackson MSC LLC. P.O. Box 1060 Barbourville, KY. 40906...
Page 2 The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory, which ever occurs first.
Page 3 STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P . APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE...
Page 4 REVISION MADE APPLICABLE REVISION DETAILS DATE Combined AJ-54, AJ-76 and AJ-90 service and export manuals 02-19-04 into one manual. Added data for 575 Volt & 600 Volt models. Updated drawings for limit switch actuators. Changed AJ-76 drain 6999, 7193 plumbing copper lengths. Added rack rail stabilizer kit. Replaced 7217, 7064 heater 04540-121-76-93 with 04540-002-29-82.
Page 5 CE = Electrically heated, hot water sanitizing machine CS = Steam heated, hot water sanitizing machine CGP = Gas heated, hot water sanitizing machine Jackson MSC LLC. provides technical support for all Model: of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual Serial No.:...
Page 6: Table Of Contents
TABLE OF CONTENTS SECTION DESCRIPTION PAGE SPECIFICATION INFORMATION Operating Characteristics Electrical Requirements D226 Steam Booster Parameters AJ-54 Dimensions AJ-76 (Left to Right) Dimensions AJ-76 (Right to Left) Dimensions AJ-90 (Left to Right) Dimensions AJ-90 (Right to Left) Dimensions Side Loader (Left to Right) Dimensions Side Loader (Right to Left) Dimensions Side Loader (Installed) Dimensions D226 Steam Booster Dimensions...
Page 7 TABLE OF CONTENTS PARTS SECTION (CONTINUED) Prewash Plumbing Assembly Wash Section Plumbing External Electric Booster Option Incoming Plumbing External Electric Booster Option Outlet Plumbing WPRK Plumbing Option 3/4” Solenoid Valve & 3/4” NPT Vacuum Breaker Repair Parts Kits Steam Unit Wash Tank Coil Assembly Steam Inlet/Outlet Plumbing (Left to Right) Steam Inlet/Outlet Plumbing (Right to Left) Gas Coil Assembly (CGP Models)
Page 8 TABLE OF CONTENTS VII. ELECTRICAL SCHEMATICS AJ-54CE 208-230 Volt, 60 Hz, 1 Phase 208-230 Volt, 60 Hz, 3 Phase 460-575-600 Volt, 60 Hz, 3 Phase AJ-54CS 208-230 Volt, 60 Hz, 1 Phase 208-230 Volt, 60 Hz, 3 Phase 460-575-600 Volt, 60 Hz, 3 Phase AJ-76CE &...
Page 9: Specification Information
SECTION 1: SPECIFICATION INFORMATION...
Page 10: Operating Characteristics
SECTION 1: SPECIFICATION INFORMATION OPERATING CHARACTERISTICS STEAM COIL TANK HEAT (CS/CSL MODELS ONLY): RACKS PER HOUR: STEAM INLET PRESSURE (PSIG) 10-20 AJ-54-76-90CE/CS/CGP STEAM CONNECTION NPT 3/4” CONSUMPTION @ 15 PSIG (lbs/hr): DISHES OR GLASSES PER HOUR: AJ-54-76-90CS/CSL AJ-54-76-90CE/CS/CGP 6750 MOTOR ELECTRICAL CHARACTERISTICS: PREWASH TANK CAPACITY (GALLONS): DRIVE MOTOR HP WASH MOTOR HP...
Page 11: Electrical Requirements
SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS AJ-54CE MODELS AJ-76CE MODELS TYPICAL TYPICAL TOTAL ELECTRICAL TOTAL ELECTRICAL VOLTS AMPS CIRCUIT VOLTS AMPS CIRCUIT 107 A 150 AMP 113 A 150 AMP 98 A 125 AMP 104 A 150 AMP 63 A 80 AMP 66 A 90 AMP...
Page 12: D226 Steam Booster Parameters
For more information, contact you authorized NOTE: Always refer to the machine data plate for specific Jackson service representative. electrical and water requirements. The material provided on this page is for reference only and may be subject to WATER OUTLET SAFETY VALVE change without notice.
Page 13: Dimensions
SECTION 1: SPECIFICATION INFORMATION AJ-54 MODEL DIMENSIONS AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 14: Left To Right) Dimensions
SECTION 1: SPECIFICATION INFORMATION AJ-76 MODEL (LEFT TO RIGHT) DIMENSIONS AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 15: Right To Left) Dimensions
SECTION 1: SPECIFICATION INFORMATION AJ-76 MODEL (RIGHT TO LEFT) DIMENSIONS AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 16: Left To Right) Dimensions
SECTION 1: SPECIFICATION INFORMATION AJ-90 MODEL (LEFT TO RIGHT) DIMENSIONS AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 17: Right To Left) Dimensions
SECTION 1: SPECIFICATION INFORMATION AJ-90 MODEL (RIGHT TO LEFT) DIMENSIONS AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 18: Side Loader (Left To Right) Dimensions
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 1/2” DISHTABLE MINIMUM USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO WALL OF SIDE PREVENT LEAK- LOADER 25” 4 1/2” AGE. 5” DISHWASHER MINIMUM 1/2” 12 1/2” SECTION “A-A” CENTER-LINE DISHMACHINE VENT CONNECTION...
Page 19: Side Loader (Right To Left) Dimensions
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS DISHTABLE 1/2” MINIMUM USE SILICONE WALL OF SIDE BETWEEN TABLE LOADER AND LIP OF SIDE LOADER TO PRE- VENT LEAKAGE 1/2” 25” 4 1/2” 5” DISHWASHER MINIMUM SECTION “A-A” 12 1/2” CENTER LINE DISHMACHINE VENT CONNECTION...
Page 20: Side Loader (Installed) Dimensions
SECTION 1: SPECIFICATION INFORMATION SIDE LOADER INSTALLATION DIMENSIONS 23” SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ-54 85” 107” AJ-76 121” AJ-90 (Left to Right installation shown for reference.) 30” SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ-54 92” AJ-76 114” AJ-90 128” NOTE: ALL DIMENSIONS ARE TYPICAL. 10”...
Page 21: D226 Steam Booster Dimensions
SECTION 1: SPECIFICATION INFORMATION D226 STEAM BOOSTER DIMENSIONS 43” 11” 14” 4” 24” NOTE: All dimensions are in inches and are for reference only. 11” 16” 16” 16” 13” 6” AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 22: D226 Steam Booster Plumbing Line Drawings
SECTION 1: SPECIFICATION INFORMATION D226 STEAM BOOSTER PLUMBING LINE DRAWINGS Steam Booster Piping - Single Tank Machine AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 23: Typical Electric And Gas Booster Dimensions
SECTION 1: SPECIFICATION INFORMATION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS Electric Booster Dimensions (Typical) 18” 18" (457 mm) 6" 30 / " (775 mm) 30-1/2” (152 mm) 6” 24” 24" (610 mm) OUTLET / " NPT Coupling for 7 / " 7-7/8”...
Page 24: Installation/Operation Instructions
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS...
Page 25: Installation Instructions
However, rough handling by carriers or others may result in damage to the unit while in transit. If such a situ- ation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report.
Page 26 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment. STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water.
Page 27 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to. ELECTRIC HEAT: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent.
Page 28: Deliming Operations
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DELIMING OPERATIONS DELIMING OPERATIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your detergent supplier. Read and follow all instructions on the label of the deliming solution.
Page 29: Curtain Installation Diagram
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CURTAIN INSTALLATION DIAGRAMS Please refer to the chart for placement of the curtains. AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 30: Side Loader Installation & Operation Instructions
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will con- vert the direction of travel 90°. Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option.
Page 31: D226 Steam Booster Installation & Operation Instructions
The D226 Booster is designed to take incoming water from a minimum temperature of 110°F to approximately 180°F for use in the final rinse of your Jackson dishmachine. In order to do this, water is supplied to the booster and is heated by tubes carry- ing 15-25 PSIG flow steam.
Page 32 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS D226 STEAM BOOSTER INSTALLATION & OPERATION INSTRUCTIONS (CONTINUED) ELECTRICAL: WARNING: Electrical and grounding connections must comply with applicable portions of the National Electrical Code ANSI / NFPA 70 (latest edition) and/or other electrical codes.Disconnect electrical power supply and place a tag or lock at the disconnect switch to indicate that you are working on the circuit.
Page 33: Gas Conveyor Hose Installation
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS GAS CONVEYOR HOSE INSTALLATION Barbed Hose Fitting Cut the hose at the location Attach the hose fitting to this where the hose is even connection before making the Connection with the yellow plastic stop. cut at the other end of the Hose hose.
Page 34 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS GAS CONVEYOR HOSE INSTALLATION (CONTINUED) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 35: Dishmachine Operating Instructions
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DISHMACHINE OPERATING INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. Close door(s) on dishmachine. 2. Close the drain valve(s). POWER UP (ELECTRICALLY-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The volt- age should have been previously verified as being correct.
Page 36 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DISHMACHINE OPERATION INSTRUCTIONS (CONTINUED) SHUTDOWN AND CLEANING (STEAM-HEATED MODELS): At the end of the workday, place the power switch in the OFF position, secure the flow of steam to the machine and open the door(s). Open the drain valves and allow the machine to drain completely.
Page 37: Detergent Control
If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.
Page 38: Photoelectric Limit Switch Installation Instructions
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS PHOTOELECTRIC LIMIT SWITCH INSTALLATION INSTRUCTIONS BRACKET MOUNTING TEMPLATE Installation Instructions: 1. Locate and drill a 3/4” diameter hole through the back of the dishtable, 4” from the end and 3” above the surface of the table. Ø0.28 2.
Page 39: Striker Plate Limit Switch Installation Instructions
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS STRIKER PLATE LIMIT SWITCH INSTALLATION INSTRUCTIONS Installation Instructions: 1. Wiring: The switch is wired common and nor- mally open because of the hinge design. By interrupting the line in series with the door switches, the dishmachine ceases to operate. Refer to the machine schematic for details on 1/3 RACK WIDTH how to wire the switch.
Page 40: Whisker Limit Switch Installation Instructions
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS WHISKER LIMIT SWITCH INSTALLATION INSTRUCTIONS Limit Switch & Lever Switch Mounting Bracket Wall Mounting Bracket Limit Switch and Lever 12” Typ. Spacing 3-7/8” Typ. Spacing Wall Dish Limit Switch Dish Table and Lever Table Side View Top View Installation Instructions: 1.
Page 41: Preventative Maintenance
SECTION 3: PREVENTATIVE MAINTENANCE...
Page 42 The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.
Page 43: D226 Maintenance
SECTION 3: PREVENTATIVE MAINTENANCE D226 MAINTENANCE WARNING: Maintenance should only be performed by authorized service personnel in order to ensure safe and effective workmanship, while minimizing danger to operating personnel. The D226 Steam Booster is designed to operate at temperatures capable of causing burns to personnel. Always allow the unit to cool down to an accept- able temperature prior to performing any maintenance.
Page 44: Drive Motor Gear Reducer Preventative Maintenance
SECTION 3: PREVENTATIVE MAINTENANCE DRIVE MOTOR GEAR REDUCER PREVENTATIVE MAINTENANCE Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual. Lubrication & Maintenance: Factory filling - WINSMITH speed reducers are oil filled at the factory to the proper level for the standard mounting position that you will find it in on the unit.
Page 45: Troubleshooting Section
SECTION 4: TROUBLESHOOTING SECTION...
Page 46: Common Problems
SECTION 4: TROUBLESHOOTING COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test.
Page 47 SECTION 4: TROUBLESHOOTING COMMON PROBLEMS Problem: Pawl bar does not move. 1. Failed or broken overload spring. Replace spring if necessary. 2. No power to the drive motor/failed drive motor. Verify power and wiring connections to the motor. If necessary, replace the motor.
Page 48: D226 Common Problems
SECTION 4: TROUBLESHOOTING D226 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test.
Page 49: Service Procedures
SECTION 5: SERVICE PROCEDURES...
Page 50: Replacing The Pump Gasket & Seal
The actual maintenance steps, however, apply to the tub, damaging it. It is absolutely necessary that this com- any wash, prewash or power rinse motor found on a Jackson ponent be replaced once the maintenance procedure is com- rack conveyor dishmachine.
Page 51 SECTION 5: SERVICE PROCEDURES REPLACING THE PUMP GASKET & SEAL (CONTINUED) 8. Using a large screwdriver (flathead preferred, but a phillip- shead will work just as well) and the 7/16” socket, loosen and then remove the bolt holding the impeller to motor shaft. Refer to the picture below.
Page 52 There is a serious problem that must be addressed. If any problems arise you can contact your Jackson representative. SPECIAL PARTS 1. A rubber seal with a ceramic ring set inside it that will seat in the center of the mounting plate.
Page 53: Rack Rail Stabilizer Kit
SECTION 5: SERVICE PROCEDURES RACK RAIL STABILIZER KIT First, remove three bolts, locknuts and flat washers at middle hood/tub junction. Next, remove door splash shield. Then, install new door splash shield using the three bolts, locknuts and flat washers. Rack Rail Stabilizer 05700-011-34-63 AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 54: Rinse Solenoid Valve Repair Parts Kit
The actual maintenance steps, however, apply to located in the section entitled “Preparation” have been per- any Parker style solenoid valve found on a Jackson dishma- formed. Power must be secured to the machine at the service chine.
Page 55 SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) Loosening the conduit nut Prying open the coil wire cover 7. Using a pair of channel locks, gently loosen the conduit retaining ring for the conduit nut. Once it is loosened, use your 4.
Page 56 SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) Removing the valve bonnet Removing the diaphragm 13. Slowly remove the valve bonnet. Note: The spring for the plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and 17.
Page 57 Then restore power to the unit. Run the unit for at least 10 minutes to ensure there are no leaks. If any problems arise please contact your Jackson representative. 19. Using the small flathead screwdriver, lift out the screen retainer.
Page 58: Vacuum Breaker Repair Parts Kit
SECTION 5: SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT These dishmachines are equipped with vacuum STEPS breakers to serve as back-flow prevention devices. ASSE requirements specify what type of back-flow prevention is nec- 1. Note: These instructions only apply to vacuum breakers essary on dishmachines.
Page 59 Then restore power to the unit. Run the unit for at least 10 minutes to ensure there are no leaks. If any prob- lems arise please contact your Jackson representative. SPECIAL PARTS To order the kit with components and instructions: Components of 1/2”...
Page 60: Drive Motor/Gear Reducer Replacement
The actual maintenance steps, however, apply to any Jackson rack conveyor are responsible for moving racks of drive motor or gear reducer found on a Jackson rack convey- ware through the dishmachine. If needed to be replaced, or dishmachine.
Page 61 SECTION 5: SERVICE PROCEDURES DRIVE MOTOR/GEAR REDUCER REPLACEMENT (CONTINUED) 5. With the cover removed you may now remove the bolts used to connect the drive motor to the gear reducer. Note: you need to support the motor as you remove the bolts; fail- ure to do so could result in the motor falling to the ground and becoming damaged.
Page 62 If you have any questions regarding the wiring of your motor, do not hesitate to contact Jackson Technical Service. The WRONG way to mount the drive motor.
Page 63 SECTION 5: SERVICE PROCEDURES DRIVE MOTOR/GEAR REDUCER REPLACEMENT (CONTINUED) 18. Once the motor and gear reducer are mated, secure them Note: Because of the way the covers for the drive assembly with the locknuts and bolts. Ensure the bolts are tight. are designed, it is imperative that you position the motor on the gear reducer so that the conduit fitting is facing towards the front of the dishmachine.
Page 64 Before beginning this or any other maintenance evolution on a unit under warranty, you should contact a certified Jackson technician or Jackson Technical Service. You can find a list of qualified service agencies in the back of you unit’s installation manual.
Page 65: Replacing The Wash Heater
Occasionally, some of these components may need replacing 1. Remove the front dress panel. to maintain optimum performance. Jackson offers all of the repair parts necessary for 2. Remove the heater box cover to expose the heater. Set the performing this task.
Page 66 SECTION 5: SERVICE PROCEDURES REPLACING THE WASH HEATER (CONTINUED) Removing silicone from thermostat well Removing the gasket 6. Using your hand or needlenose pliers, remove the silicone 7. With the thermostat probe out of the way, use the 1/2” sock- so that the thermostat probe may be gently removed.
Page 67 SECTION 5: SERVICE PROCEDURES REPLACING THE WASH HEATER (CONTINUED) Putting the thermostat probe in the heater well Three phase wiring 13. The thermostat probe needs to be placed into the well of the new heater. Again, use caution when doing this so that the probe or the capillary tube do not become broken.
Page 68 Before beginning this or any other maintenance evolution on a unit under warranty, you should contact a certified Jackson technician or Jackson Technical Service. You can find a list of qualified service agencies in the back of you unit’s installation manual.
Page 69: Replacing The Conveyor Motor
AJ-44 rack conveyor dishma- chine. The actual maintenance steps, however, apply to any wash, prewash or power rinse motor found on a Jackson rack conveyor dishmachine. 3. These basic instructions will apply to all prewash, wash and power rinse motors found on AJ, TS and TSC series Loosening the band clamp on the back end of the motor.
Page 70 If you require help on this, do not hesitate to contact Jackson Technical Service. Ensure that all wiring is done in accor- dance with national, state and local codes as applicable.
Page 71 CONTACT INFORMATION Reconnect the incoming water (if disconnected) and Jackson MSC Inc. provides technical support for all turn on. Then restore power to the unit. Run the unit for at of the dishmachines detailed in this manual. We strongly rec- least 10 minutes to ensure there are no leaks.
Page 72: Parts Section
SECTION 6: PARTS SECTION...
Page 73: Aj-54 Control Box Assembly
SECTION 6: PARTS SECTION AJ-54 CONTROL BOX ASSEMBLY 16, 17 AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 74 SECTION 6: PARTS SECTION AJ-54 CONTROL BOX ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Electrical Box Weldment 05700-041-88-43 Electrical Plate 05700-031-67-03 Light, Amber 05945-111-44-44 Ground Lug 05940-200-76-00 Terminal Block 05940-011-48-27 Light, Red 05945-111-44-45 Circuit Breaker (208 & 230 Volt Models Only) 05925-011-68-34 Motor Contactor 05945-111-68-38...
Page 75: Aj-76/Aj-90 Control Box Assembly
SECTION 6: PARTS SECTION AJ-76 & AJ-90 CONTROL BOX ASSEMBLY 3, 4, 5 4, 7, 10, 11, 12 4, 9, 10 20, 21 24, 25, 26 22, 23 26, 27 13, 26 26, 28 19, 26 AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 76 SECTION 6: PARTS SECTION AJ-76 & AJ-90 CONTROL BOX ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Electrical Box Weldment 05700-041-88-50 Decal, L1-L2-L3 09905-101-12-66 Terminal Block 05940-011-48-27 Lockwasher, #10 05311-273-02-00 Screw, 10-32 x 3/4” Long Phillips Trusshead 05305-011-62-17 Light, Amber 05945-111-44-44 Wire Lug, 2 AWG to 14 AWG 05940-200-76-00 Light, Red 05945-111-44-45...
Page 77: Motor Overload Chart
SECTION 6: PARTS SECTION MOTOR OVERLOADS Model Volts Phase Drive Motor Prewash Motor Wash Motor AJ-54CE AJ-54CE AJ-54CE 05945-111-68-39 05945-111-68-40 AJ-54CE 05945-111-68-39 05945-111-68-40 AJ-54CE 05945-111-68-39 05945-111-68-40 AJ-54CE 05945-111-69-12 05945-111-68-41 AJ-54CE 05945-111-69-12 05945-111-81-33 AJ-54CS AJ-54CS AJ-54CS 05945-111-68-39 05945-111-68-40 AJ-54CS 05945-111-68-39 05945-111-68-40 AJ-54CS 05945-111-68-39 05945-111-68-40...
Page 78: Heater Assembly
SECTION 6: PARTS SECTION HEATER ASSEMBLY See Heater Chart Below 5/16” Lockwasher 05311-275-01-00 Heater Gasket 05330-011-47-79 5/16”-18 Hex Nut 05310-275-01-00 Heater Chart Model Volts Phase Part Number All* 06401-003-12-94 06401-003-12-95 06401-003-12-94 06401-003-12-95 06401-003-12-96 06401-003-12-97 04540-003-06-22 06401-003-12-97 * - AJ-54CGP, AJ-54CS, AJ-76CGP, AJ-76CS and AJ-90CS models do not use electric heaters in the wash tank or power rinse tank.
Page 79 SECTION 6: PARTS SECTION HEATER ASSEMBLY (CONTINUED) The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being prop- erly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the ther- mostats.
Page 80: Thermostats
SECTION 6: PARTS SECTION THERMOSTATS/FRAME ASSEMBLY/DRESS PANELS THERMOSTATS The thermostat range is from 140°F to 240°F with a maximum bulb exposure temperature of 300°F. Calibration: Wash Thermostat: Set Point: 165°F (Adjustable range) Hi-LImit Thermostat: Fixed set point: 210°F (Non-adjustable) The hi-limit thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situ- ation.
Page 81: Prewash Plumbing Assembly
SECTION 6: PARTS SECTION PREWASH PLUMBING ASSEMBLY Vacuum Breaker, 3/4” 04820-002-53-77 Valve, Solenoid, 3/4” Elbow, 90°, 3/4” Brass 04810-100-53-00 04730-206-04-34 Nipple, 3/4”, Brass, Close 04730-207-34-00 Nipple, 3/4” x 6” Long 05700-001-26-74 A new gasket can be ordered using part num- ber 05330-111-42-81.
Page 82: Wash Section Plumbing
SECTION 6: PARTS SECTION WASH SECTION INCOMING PLUMBING ASSEMBLY 13, 14 Left to right direction shown Tube Length Chart Item Length (Inches) 3/4” x 3-7/16” 3/4” x 2-5/8” 3/4” x 3” 3/4” x 2-13/16” Replacement Kits Notes: The rinse and fill injector replacement kits come with the injectors, gasket and mounting hardware.
Page 83: External Electric Booster Option Incoming Plumbing
SECTION 6: PARTS SECTION EXTERNAL ELECTRIC BOOSTER INCOMING PLUMBING ASSEMBLIES Plumbing with Water Hammer Arrestor Plumbing without Water Hammer Arrestor ITEM DESCRIPTION Mfg. No. Y-Strainer, 3/4” NPT, Brass 04730-717-02-06 Arrestor, Water Hammer, 1/2” NPT 06685-100-05-00 Regulator, Pressure, 3/4” NPT, Brass 06685-011-58-22 Nipple, 3/4”...
Page 84: External Electric Booster Option Outlet Plumbing
SECTION 6: PARTS SECTION EXTERNAL ELECTRIC BOOSTER OPTION OUTLET PLUMBING Elbow, 3/4” Copper to Copper (Female) Tube, Copper, 3/4” x 5-7/8” Long 04730-406-16-01 05700-011-87-96 Elbow, 3/4”, 90°, Street, Copper to Copper 04730-406-40-01 Tube, Copper, 3/4” x 49-1/2” Long 05700-031-87-98 Adapter, 3/4”, Brass 04730-401-11-01 Nipple, 3/4”...
Page 85: Wprk Plumbing Option
SECTION 6: PARTS SECTION WATER HAMMER ARRESTOR OPTION/WATER PRESSURE REGULATOR KIT OPTION WATER HAMMER ARRESTOR OPTION Water Arrestor, 1/2” NPT 06685-100-05-00 Tee, 3/4” x 3/4” x 1/2” 04730-211-06-00 Nipple, 3/4” NPT, Close, Brass 04730-207-34-00 WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION Water Arrestor, 1/2”...
Page 86: 3/4" Solenoid Valve & 3/4" Npt Vacuum Breaker Repair Parts Kits
SECTION 6: PARTS SECTION RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS Screw Data Plate Cap Screw Coil & Housing Data Plate Valve Bonnet Spring 06401-003-07-40 Spring position is moved for clarity. Plunger Goes below the plunger. 06401-003-07-40 O-Ring Cap Retainer 06401-003-07-42 Diaphragm...
Page 87: Steam Unit Wash Tank Coil Assembly
05700-002-74-83 Coil Nut 05310-011-17-85 Stand “C” Weldment 05700-002-74-84 SERVICE NOTE: Jackson HIGHLY recommends that the Coil Gaskets be replaced any Order the entire assembly using part number time the Coil Weldment is 05700-002-11-78. replaced or removed for an extended period of time.
Page 88: Steam Inlet/Outlet Plumbing (Left To Right)
SECTION 6: PARTS SECTION STEAM PLUMBING (LEFT TO RIGHT) STEAM INLET PLUMBING ITEM DESCRIPTION Mfg. No. Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 Union, 3/4” NPT, Black Iron 04730-912-01-00 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00 Valve, Steam Solenoid, 3/4” NPT, 120V 04820-011-87-39 Elbow, 90°, 3/4”...
Page 89: Steam Inlet/Outlet Plumbing (Right To Left)
SECTION 6: PARTS SECTION STEAM PLUMBING (RIGHT TO LEFT) STEAM INLET PLUMBING ITEM DESCRIPTION Mfg. No. Reducer, 3/4” NPT to 1/2” NPT, Black Iron 04730-911-02-34 Union, 3/4” NPT, Black Iron 04730-912-01-00 Nipple, Close, 3/4” NPT, Black Iron 04730-907-01-00 Valve, Steam Solenoid, 3/4” NPT, 120V 04820-011-87-39 Elbow, 90°, 3/4”...
Page 90: Gas Coil Assembly (Cgp Models)
SECTION 6: PARTS SECTION GAS COIL ASSEMBLY (CGP MODELS) Gas Coil Weldment 05700-002-44-23 Connection point for: Hose, Recirculating Discharge (See “Hose Connections” page ) Connects with: 3/4” 90° Elbow Brass 04730-206-13-00 3/4” Close Brass Nipple 04730-207-34-00 Connection point for: Hose, Wash Coil Assembly (See “Hose Connections”...
Page 91: Rinse Booster Tank Assembly (Cgp Models)
SECTION 6: PARTS SECTION TANK, RINSE BOOSTER (CGP MODELS ONLY) BOTTOM ANGLED VIEW TOP ANGLED VIEW ITEM DESCRIPTION Mfg. No. Plumbing Assembly, Inlet/Discharge, Rinse Tank 05700-002-51-24 Tube, Dispersion Weldment 05700-002-46-16 Tank, GP Rinse 05700-002-45-05 Bracket, Upper Rinse Tank 05700-002-67-13 Bracket, Lower Rinse Tank 05700-002-67-14 Nipple, 3/4”...
Page 92: Recirculating Pump Assembly (Cgp Models)
SECTION 6: PARTS SECTION RECIRCULATING PUMP ASSEMBLY (CGP MODELS ONLY) Elbow, 3/4” 90° Brass 2 per 04730-206-13-00 Pump, Recirculating 06105-002-05-26 Pump, Recirculating with Adapters 05700-002-51-28 Nipple, 3/4” Close Brass 2 per 04730-207-34-00 Pump, Recirculating Modified 05700-002-81-22 Used on AJ-54CGP, AJ-76CGP, AJ-90CGP units right to Used only on AJ-76CGP left to right units.
Page 93: Hose Connections (Cgp Models)
SECTION 6: PARTS SECTION HOSE CONNECTIONS (CGP MODELS ONLY) Recirculating Pump Assembly Gas Coil Weldment Rinse Booster Tank Rinse Header Plumbing Assembly Wash/Fill Plumbing Assembly HOSE ASSEMBLIES AJ-54CGP (L-R & R-L) AJ-76CGP (L-R) *Each hose assembly includes 2, 3/4” Pushlock Fittings part number 04730-011-94-00. A - Hose, Recirculating Discharge (39”) 05700-002-65-58 (31”) 05700-002-89-69...
Page 94: Wash/Fill Plumbing Assembly (Cgp Models)
SECTION 6: PARTS SECTION WASH/FILL PLUMBING ASSEMBLY (CGP MODELS) To order the AJ-54CGP left to right or right to left model use part number 05700-002-51-17. 14 11, 12 To order the AJ-76CGP left to right model as shown (right to left model is not available) use part number 05700-002-51-17.
Page 95: Rinse Header Plumbing Assembly (Cgp Models)
SECTION 6: PARTS SECTION RINSE HEADER PLUMBING ASSEMBLY (CGP MODELS) Complete Plumbing Assembly Valve, 3/4” Pressure Reducing 05700-002-51-16 04820-002-51-53 Y-Strainer, 3/4” Brass Solenoid Valve, 3/4” 110V 04730-717-02-06 04810-100-53-00 Nipple, 3/4” Close Brass 04730-207-34-00 Incoming Plumbing Support Bracket 05700-002-50-70 Inlet Plumbing Mounting Bracket 2 per 05700-002-51-41 Incoming Piping Assembly...
Page 96: Aj-54 Series Drain Plumbing Assemblies
SECTION 6: PARTS SECTION AJ-54 SERIES DRAIN PLUMBING ASSEMBLIES Fitting, Barbed, 1-1/2” NPT x 1-1/2” Nipple, Rinse Weldment AJ-54 Series Ball Valve Handle Assembly 04730-011-69-92 05700-021-84-61 05700-021-83-53 AJ-54CGP Ball Valve Handle Assembly 05700-021-84-74 Ball Valve, 1-1/2” NPT 04820-111-71-46 Elbow, 1-1/2” Brass 90° Street Nipple, 1-1/2”...
Page 97: Aj-76 Drain Plumbing Assemblies
SECTION 6: PARTS SECTION AJ-76 DRAIN PLUMBING ASSEMBLIES Left to Right Plumbing Assembly Tube, Copper, 1-1/2” x 10-1/8” Long 05700-002-99-00 Nipple, Brass, 3” NPT 04730-011-87-04 Tube, Copper, 1-1/2” x 6-3/8” Long 05700-002-98-99 Tube, Copper, 1-1/2” x 4-5/8” Long 05700-002-98-98 Nipple, Brass, Close, 1-1/2” NPT 04730-207-40-00 Adapter, Male to Female, 1-1/2”...
Page 98: Aj-90 Drain Plumbing Assemblies
SECTION 6: PARTS SECTION AJ-90 DRAIN PLUMBING ASSEMBLIES Nipple, Brass, Close, 1-1/2” NPT Nipple, Brass, 3” NPT 04730-207-40-00 04730-011-87-04 Tube, Copper, 1-1/2” x 17-1/4” Long 05700-021-88-16 Tube, Copper, 1-1/2” x 5-1/16” Long 05700-021-88-13 Valve, Ball, 1-1/2” 04820-111-71-46 Left to Right Plumbing Assembly Elbow, 1-1/2”...
Page 99: Drain Plumbing Assembly (Left To Right) (Cgp Models)
SECTION 6: PARTS SECTION AJ-76CGP (LEFT TO RIGHT) DRAIN PLUMBING ASSEMBLY (Right to left model not available.) Plumbing, Drain Connection 05700-002-51-08 Plumbing, Prewash Overflow 05700-002-51-05 Plumbing, Wash Tank Drain Plumbing, Prewash Drain 05700-002-51-06 05700-002-89-65 ITEM DESCRIPTION Mfg. No. Adapter, Male to Female, 1-1/2” 04730-401-25-01 No-Hub Connector 4720-604-06-00...
Page 100: Drain Quench Assembly
SECTION 6: PARTS SECTION DRAIN QUENCH SYSTEM Drain Quench Assembly 06401-002-44-07 Modified Compression Fitting 05700-001-16-52 Thermostat 05930-121-67-72 Thermostat Bracket 05700-002-73-72 Reducer, 1-1/2” x 1/4” 04730-002-55-76 Solenoid Valve 04810-100-09-18 To Dishmachine Drain To Cold Water Supply Nipple, Close, 1/2” NPT 04730-207-15-00 Valve, Check, 1/2”...
Page 101: Motor Assemblies
SECTION 6: PARTS SECTION MOTOR ASSEMBLIES Wash Impeller Replacement Kit See Motor Pump Plate Key, 3/16” x 1” Long 06401-003-10-51 Chart Below 05700-021-71-83 Prewash Impeller Replacement Kit Pump Seal 06401-003-10-55 06401-003-06-73 Impeller Washer Bolt, 1/4”-20 x 3/4” Cap Screw, 3/8”-16 x 2” 05305-011-74-98 Replacement Kit Notes: The impeller replacement kits come with the...
Page 102: Prewash & Wash Pump Weldments
SECTION 6: PARTS SECTION PREWASH & WASH PUMP WELDMENTS Prewash Intake Wash Pump Strainer Weldment Weldment 05700-021-74-96 Intake Suction Scoop Weldment 05700-041-68-88 05700-021-87-60 Prewash Strainer Bracket 05700-021-74-94 Prewash Pump Weldment Prewash Pump Weldment AJ-76/AJ-90 Right to Left models: AJ-76/AJ-90 Left to Right models: 05700-002-11-96 05700-002-10-62 Gasket...
Page 103: Prewash/Upper Wash Arm Assemblies
SECTION 6: PARTS SECTION PREWASH ARM/UPPER WASH ARM ASSEMBLY Replacement Kit Note: The replacement kit for the end cap Prewash Tube includes the endcap, lanyard, mounting Weldment screw and the locknut. 05700-001-16-89 End Cap Replacement Kit 06401-003-10-19 Complete Prewash Arm Assembly 05700-021-74-65 Upper Wash Manifold Support Bracket 05700-021-73-97...
Page 104: Lower Wash Arm Assembly
SECTION 6: PARTS SECTION LOWER WASH ARM ASSEMBLY Lower Wash Arm Support Bracket 05700-011-71-20 Secured with Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00 Screw, 10-32 x 3/8” Truss Head 05305-173-12-00 Replacement Kit Note: The replacement kit for the end cap includes the end- cap, lanyard, mounting screw and the locknut.
Page 105: Curtains/Tub Magnets
SECTION 6: PARTS SECTION CURTAINS/TUB MAGNETS Curtain, 12” Long x 20-1/2” Wide 08415-131-73-44 Curtain, 21” Long x 20-1/2” Wide 08415-131-73-45 Curtain, 24 1/2” Long x 20-1/2” Wide Short Curtain Decal CGP MODELS ONLY 09905-011-73-82 08415-002-47-37 Long Curtain Decal 09905-011-73-84 Curtain Hook Extra Long Curtain Decal 05700-011-83-54 Middle Curtain Hook...
Page 106: Final Rinse Assembly
SECTION 6: PARTS SECTION FINAL RINSE ASSEMBLY Gasket 05330-111-42-81 End plugs can be ordered using part number 04730-209-07-37. Rinse Arm Support Bracket Upper Rinse Arm Replacement Kit 05700-011-71-19 06401-003-10-08 O-Ring Final Rinse Manifold Weldment 05330-011-74-55 05700-021-74-88 Retaining Ring (Not Shown) 05340-112-01-11 Lower Rinse Arm Replacement Kit 06401-003-10-09...
Page 107: Drive Assembly
SECTION 6: PARTS SECTION DRIVE ASSEMBLY See Detail A AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 108 SECTION 6: PARTS SECTION DRIVE ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Drive Plate and Rod Weldment 05700-021-67-44 Replacement Kit with Expansion Legs 06401-021-86-80 Replacement Kit with Expansion Legs/Adjuster Crank 06401-011-94-54 Adjuster Crank Assembly 05700-021-69-95 Skotch Yoke Weldment Replacement Kit 06401-003-08-48 Coupling &...
Page 109: Lubrication Chart For Drive Gear
SECTION 6: PARTS SECTION LUBRICATION CHART FOR DRIVE GEAR Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual. Ambient Temperature -30 - 15°F 16 - 50°F 51 - 95°F 51 - 95°F...
Page 110: Door Assemblies
SECTION 6: PARTS SECTION DOOR ASSEMBLIES Left Door Guide Weldment 05700-002-32-51 Right Door Guide Weldment 05700-031-76-44 Door Catch Weldment 05700-031-84-80 Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00 Wash Door Handle Weldment Wash Door Hood Support: 05700-031-84-13 05700-011-82-63 22” Prewash Door Hood Support: 05700-031-84-14 Prewash Door Handle Weldment Door Stiffener (Not Shown) 05700-031-83-43 05700-011-80-45...
Page 111: Pawl Bar Miscellaneous Components
SECTION 6: PARTS SECTION PAWL BAR MISCELLANEOUS COMPONENTS Pawl Bar Roller Replacement Kit 06401-003-11-80 Replacement Kit Notes: The replacement kit for the pawl bar roller comes with the roller, roller shaft, hardware and locknut as shown. Pawl Bar Bracket (with studs) Weldment 05700-031-84-68 Pawl Bar Bracket (without tabs) Weldment 05700-031-92-36...
Page 112: Aj-54 Pawl Bar Assembly
SECTION 6: PARTS SECTION AJ-54 PAWL BAR ASSEMBLY Pawl Bar Dog Casting 12 per 05700-021-69-00 Pawl Bar Spacer 24 per 05700-011-71-45 Pawl Bar Weldment 05700-031-75-09 AJ-54 Complete Assembly with Hardware 06401-131-81-01 AJ-54 Prison Assembly with Hardware 06401-231-81-01 AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 113: Aj-76 Pawl Bar Assemblies
SECTION 6: PARTS SECTION AJ-76 PAWL BAR ASSEMBLIES Left to Right Assembly Pawl Bar Dog Casting 05700-021-69-00 Pawl Bar Spacer Pawl Bar Weldment 05700-011-71-45 05700-031-75-18 AJ-76 Complete L-R Assembly 06401-141-81-04 AJ-76 Complete R-L Assembly 06401-241-81-04 AJ-76 Prison Assembly 06401-341-81-04 Right to Left Assembly Pawl Bar Weldment 05700-031-82-00 AJ-54C Series Technical Manual 7610-002-30-91...
Page 114: Pawl Bar Assemblies
SECTION 6: PARTS SECTION AJ-90 PAWL BAR ASSEMBLIES Left to Right Assembly Bolt, 3/8”-16 x 1-3/4” Long 5306-011-36-94 Pawl Bar Weldment Pawl Bar Dog Casting 05700-031-74-19 05700-021-69-00 AJ-90 Complete L-R Assembly 06401-141-81-05 AJ-90 Complete R-L Assembly 06401-241-81-05 Pawl Bar Spacer 05700-011-71-45 AJ-90 Prison Assembly 06401-341-81-05...
Page 115: Aj-54 Rack Rail Assembly
SECTION 6: PARTS SECTION AJ-54 RACK RAIL ASSEMBLY Replacement Kit Note: The replacement kit for the actuator switch comes with the switch, two spac- ers and the mounting hardware. Opposite Rack Rail 05700-041-75-29 Rack Rail Weldment 05700-031-81-95 Spacer 6 per 05700-011-71-44 Limit Switch Actuator Assembly 1 per...
Page 116: Aj-76 Rack Rail Assemblies
SECTION 6: PARTS SECTION AJ-76 RACK RAIL ASSEMBLIES Replacement Kit Notes: Left to Right Assembly The replacement kits for the actuator switches come with the switch, two spacers and the mounting hardware. Rack Guide Weldment 05700-031-75-53 Opposite Rack Rail 05700-041-75-46 Actuator Switch Actuator Assembly Replacement Kit...
Page 117: Aj-90 Rack Rail Assemblies
SECTION 6: PARTS SECTION AJ-90 RACK RAIL ASSEMBLIES Left to Right Assembly Rack Guide Weldment Opposite Rail 05700-031-81-55 05700-041-75-99 Limit Switch Actuator Assembly 05700-002-91-11 Actuator Switch Replacement Rack Guide Spacer Actuator Switch Replacement Kit 05700-011-71-44 06401-003-10-14 Replacement Kit Notes: The replacement kits for the actu- ator switches come with the Right to Left Assembly switch, two spacers and the...
Page 118: Miscellaneous Parts & Weldments
SECTION 6: PARTS SECTION MISCELLANEOUS PARTS AND WELDMENTS Plate, Left Water Plate, Right Water Directional Directional 05700-021-79-27 Splash Shield Weldment Run Off Sheet Weldment 05700-021-79-23 05700-031-85-16 05700-021-71-39 Replacement Kit Note: The kit for the hole direction plate comes with the plate, a new gasket and the mounting hardware.
Page 119: Manifolds/Strainer Support Weldments
SECTION 6: PARTS SECTION MANIFOLDS/STRAINER SUPPORT WELDMENTS Prewash Manifold Weldment AJ-66 Models Only 05700-031-69-70 Wash Manifold Weldment 05700-031-71-13 Prewash Manifold Weldment AJ-80 Models Only Wash Manifold Weldment 05700-002-24-94 (CGP Models Only) 05700-002-51-14 Prewash Manifold Weldment (CGP Models Only) 05700-002-59-51 Wash Fill Tube Weldment Vellumoid Gasket 05700-021-71-21 05330-111-42-81...
Page 120: Strainers
SECTION 6: PARTS SECTION STRAINERS Front Strainer Weldment Back Strainer Weldment 05700-021-85-10 05700-021-85-11 Overflow Strainer Support 05700-001-96-48 Drain Guard Strainer Weldment 05700-002-09-15 Wash Intake Strainer Weldment (CGP Models) 05700-002-51-52 Tub Strainer Weldment (CGP Models) 05700-002-03-21 Screen Strainer with Handle Weldment 05700-002-09-04 AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 121: Float Switch Covers/Scrap Basket Assembly
SECTION 6: PARTS SECTION FLOAT SWITCH COMPONENTS/SCRAP BASKETS Wash Tank Float Switch Replacement Kit 06401-003-11-75 Prewash Tank Float Switch Replacement Kit Float Switch Support Bracket 06401-003-11-76 Replacement Kit 06401-003-11-77 Replacement Kit Note: The float switch support bracket replace- ment kit contains the bracket and asso- ciated hardware for mounting.
Page 122: Vent Cowl Assembly/Vent Scoop Option
SECTION 6: PARTS SECTION VENT COWL ASSEMBLY/VENT SCOOP OPTION Gasket, Top Vent Cowl Vent Cowl Cover Replacement Kit 05330-031-83-47 06401-003-10-16 Gasket, Side Vent Cowl 05330-031-83-48 Vent Cowl Replacement Kit 06401-003-11-62 Replacement Kit Note: The kit for the vent cowl comes with the vent cowl weldment, new gaskets and the lock- nuts needed to mount it.
Page 123: Exhaust Fan Control Option/Limit Switch Options
SECTION 6: PARTS SECTION EXHAUST FAN CONTROL/TABLE LIMIT SWITCH OPTIONS 2” Din Rail 05700-002-36-09 Terminal Board 05940-011-84-41 FAN LOAD ON TIMER OUTPUT 5A, 1/4HP, 240 V AC MAX Kit, Exhaust Fan - Electric & Steam Models Decal, Fan Load 05700-031-90-53 09905-003-32-20 Kit, Exhaust Fan - Gas Models 05700-003-14-59...
Page 124: Side Loader Track Assembly/Leg Replacements/Strainer
SECTION 6: PARTS SECTION SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS/STRAINER Side loader track assembly (left to right model shown). ITEM DESCRIPTION Mfg. No. Track Weldment (Left to Right) 24” 05700-031-78-98 Track Weldment (Right to Left) 24” 05700-031-95-20 Track Weldment (Left to Right) 30” 05700-003-04-57 Track Weldment (Right to Left) 30”...
Page 125: Side Loader Pawl Bar Assemblies/Pawl Bar Bracket/Magnet
SECTION 6: PARTS SECTION SIDE LOADER PAWL BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET Replacement Kit Note: The kits for the pawl bars come with the bar weldment, (3) dogs and the hardware. Pawl Dog Wing Weldment 05700-021-86-79 Pawl Bar Spacer Kit, Pawl Bar Replacement: 06401-131-86-90 05700-011-71-45 Kit, 30”...
Page 126: Side Loader Vent Cowl Option
SECTION 6: PARTS SECTION SIDE LOADER VENT COWL OPTION Vent Cowl Replacement Kit (Left to Right) Vent Cowl Replacement Kit (Right to Left) 06401-003-11-81 06401-003-11-83 Service Note: One of the side gaskets that come in the kit will need to be cut to length in order to fit prop- erly on the unit when replaced.
Page 127: Control Box Assembly
SECTION 6: PARTS SECTION D226 STEAM BOOSTER CONTROL BOX ASSEMBLY Decal, Warning, Disconnect Power 09905-100-75-93 Decal, Schematic, D226 Booster (on the inside of the control box cover) 09905-002-78-56 Cover, Control Box 05700-001-19-82 Terminal Block 05940-500-09-61 Decal, L1-L2 09905-002-78-67 Decal, Ground 09905-011-86-86 Ground Lug 05940-200-76-00...
Page 128: Plumbing Assembly
SECTION 6: PARTS SECTION D226 STEAM BOOSTER PLUMBING ASSEMBLY AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 129 SECTION 6: PARTS SECTION D226 STEAM BOOSTER PLUMBING ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Water Pressure Regulator, 3/4” 04820-100-01-06 Nipple, Brass, 3/4” NPT x 6” Long 05700-001-26-74 U-Bolt, 6”, 5/8”-11 Thread 5306-458-01-04 Platform Weldment 05700-002-78-02 Heat Exchanger 4420-100-01-05 Steam Trap, 3/4” 06680-500-02-77 Bushing, 2”...
Page 130: Go*Box Components
SECTION 6: PARTS SECTION GO*BOX COMPONENTS A GO*BOX is a kit of the most needed parts for a particular model or model family to successfully effect a repair in the first call 90% or more of the time. The following components may be ordered together using part number 06401-002-14-98. DESCRIPTION Mfg.
Page 131: Rinse Fill Option
SECTION 6: PARTS SECTION RINSE FILL OPTION ITEM DESCRIPTION Mfg. No. Rinse Fill Motor Assembly 05700-002-40-25 Motor 06105-002-72-71 Bracket, Pump Mounting 05700-002-63-59 Clamp, Hose 5 5/8” to 6” 04730-011-34-90 Reducer Bushing, 1 1/4” to 1” 04730-002-73-62 Reducer Bushing 1” to 3/4” 04730-011-65-14 Elbow, 90 Deg., 1”...
Page 132 SECTION 7: ELECTRICAL SCHEMATICS...
Page 133 SECTION 7: ELECTRICAL SCHEMATICS AJ-54CE (208-230 VOLT, 60 HZ, SINGLE PHASE) 09905-002-12-70 AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 134 SECTION 7: ELECTRICAL SCHEMATICS AJ-54CE (208-230 VOLT, 60 HZ, THREE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 135 SECTION 7: ELECTRICAL SCHEMATICS AJ-54CE (460-575-600 VOLT, 60 HZ, THREE PHASE) 09905-031-95-56 AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 136 SECTION 7: ELECTRICAL SCHEMATICS AJ-54CS (208-230 VOLT, 60 HZ, SINGLE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 137 SECTION 7: ELECTRICAL SCHEMATICS AJ-54CS (208-230 VOLT, 60 HZ, THREE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 138 SECTION 7: ELECTRICAL SCHEMATICS AJ-54CS (460-575-600 VOLT, 60 HZ, THREE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 139 SECTION 7: ELECTRICAL SCHEMATICS AJ-76CE & AJ-90CE (208-230 VOLT, 60 HZ, SINGLE PHASE) 09905-031-80-35 AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 140 SECTION 7: ELECTRICAL SCHEMATICS AJ-76CE & AJ-90CE (208-230 VOLT, 60 HZ, THREE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 141 SECTION 7: ELECTRICAL SCHEMATICS AJ-76CE & AJ-90CE (460-575-600 VOLT, 60 HZ, THREE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 142 SECTION 7: ELECTRICAL SCHEMATICS AJ-76CS & AJ-90CS (208-230 VOLT, 60 HZ, SINGLE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 143 SECTION 7: ELECTRICAL SCHEMATICS AJ-76CS & AJ-90CS (208-230 VOLT, 60 HZ, THREE PHASE) 09905-002-46-98 AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 144 SECTION 7: ELECTRICAL SCHEMATICS AJ-76CS & AJ-90CS (460-575-600 VOLT, 60 HZ, THREE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 145 SECTION 7: ELECTRICAL SCHEMATICS AJ-54CGP (208-230 VOLT, 60 HZ, SINGLE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 146 SECTION 7: ELECTRICAL SCHEMATICS AJ-54CGP (208-230 VOLT, 60 HZ, THREE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 147 SECTION 7: ELECTRICAL SCHEMATICS AJ-54CGP (460 VOLT, 60 HZ, 3 PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 148 SECTION 7: ELECTRICAL SCHEMATICS AJ-76CGP (208-230 VOLTS, 60 HZ, SINGLE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 149 SECTION 7: ELECTRICAL SCHEMATICS AJ-76CGP (208-230 VOLTS, 60 HZ, THREE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 150 SECTION 7: ELECTRICAL SCHEMATICS AJ-76CGP (460 VOLTS, 60 HZ, THREE PHASE) AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 151 SECTION 7: ELECTRICAL SCHEMATICS CONVEYOR EXHAUST FAN HOOKUP AJ-54C Series Technical Manual 7610-002-30-91 Issued: 03-22-2006 Revised: N/A...
Page 152 SECTION 7: ELECTRICAL SCHEMATICS D226 STEAM BOOSTER/DRAIN QUENCH SYSTEM/SIDE LOADER D226 STEAM BOOSTER 208/230 VOLT - 60 HZ - 1PH TS1: THERMOSTAT FS1: SOLENOID COIL S1: POWER SWITCH E1: POWER LIGHT E2: SOLENOID LIGHT 09905-002-78-56 A DRAIN QUENCH SYSTEM 54 CONVEYORS 76 &...
Page 153 SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS...
Page 154 SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS ALABAMA TO FLORIDA ALABAMA CALIFORNIA P & D APPLIANCE GCS SERVICE INC. 4220-C ROSEVILLE ROAD PHILADELPHIA, PA JONES-McLEOD APPLIANCE BARKERS FOOD MACHINERY NORTH HIGHLANDS, CA (215)925-6217 SERVICES 95660 800-441-9115 1616 7TH AVE. NORTH...
Page 155 SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS FLORIDA TO MARYLAND JONES-McLEOD APPLIANCE HAWAII INDIANA CERTIFIED SERVICE CENTER 854 LAKESIDE DRIVE FOOD EQMT. PARTS & GCS SERVICE INC. 1051 GOODWIN DRIVE MOBILE, AL 36693 SERVICE CO. INDIANAPOLIS, IN LEXINGTON, KY 40505 (251) 666-7278 300 PUUHALE RD.
Page 156 SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS MARYLAND TO NEW YORK EMR SERVICE DIVISION MICHIGAN GCS SERVICE INC. NEW HAMPSHIRE 106 WILLIAMSPORT CIRCLE ST. LOUIS, MO SALISBURY, MD 21804 GCS SERVICE INC. (314) 638-7444 GCS SERVICE INC. (410) 543-8197 LIVONIA, MI...
Page 157 SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS NEW YORK TO PENNSYLVANIA B.E.S.T. INC. AUTHORIZED APPLIANCE OHIO OREGON 3003 GENESEE STREET SERVICECENTER BUFFALO, NY 14225 904 S. MARSHALL ST. CERTIFIED SERVICE CENTER RON'S SERVICE (716) 893-6464 WINSTON-SALEM, NC 27403 890 REDNA TERRACE...
Page 158 SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS RHODE ISLAND TO WISCONSIN RHODE ISLAND WHALEY FOODSERVICE GCS SERVICE INC. GCS SERVICE INC. REPAIRS HOUSTON, TX VIRGINIA BEACH, VA GCS SERVICE INC. 4740-A FRANCHISE STREET (713)785-9187 (757) 464-3500 EAST PROVIDENCE, RI N. CHARLESTON, SC 29418...
Page 159 SECTION 8: JACKSON MAINTENANCE & REPAIR CENTERS WISCONSIN TO WYOMING/INTERNATIONAL GENERAL PARTS, INC. W223 N735 SARATOGA DRIVE WAUKESHA, WI 53186 (262) 650-6666 (800) 279-9946 (262) 650-6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548...

This manual is also suitable for:

Enodis aj-54ce Enodis aj-76ce Enodis aj-90ce Enodis aj-54cgp Enodis aj-76cgp Enodis aj-90cs ... Show all