MULTIQUIP QP-40TE Operations & Parts Manual
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MULTIQUIP QP-40TE Operations & Parts Manual

MULTIQUIP QP-40TE Operations & Parts Manual

Trash pump (robin gasoline engine)
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OPERATION & PARTS MANUAL
MODEL QP-40TE
TRASH PUMP
(ROBIN GASOLINE ENGINE)
Revision #0 (04/13/05)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP QP-40TE

  • Page 1 OPERATION & PARTS MANUAL MODEL QP-40TE TRASH PUMP (ROBIN GASOLINE ENGINE) Revision #0 (04/13/05) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 3 NOTES PAGE QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 3...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Multiquip QP-40TE Trash ROBIN EX270D50021 Pump Engine (EPA) Table Of Contents ............. 4 Crankcase Assy..........34-35 Parts Ordering Procedures ........5 Crankshaft Assy..........36-37 Safety Message Alert Symbols ......6-7 Intake and Exhaust Assy........38-39 Rules For Safe Operation ........

  • Page 5: Parts Ordering Procedures

    Place Your Parts Order Via Web or Fax Here’s how to get help... For Even More Savings! Please have the model and serial number on hand when calling. (Domestic USA Dealers Only) MULTIQUIP CORPORATE OFFICE Extra Discounts! 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 All parts orders which include complete part numbers and Email: mq@multiquip.com...

  • Page 6: Safety Message Alert Symbols

    QP- 40TE — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Potential hazards associated with the QP-40TE Trash Pump Safety precautions should be followed at all times when operation will be referenced with Hazard Symbols which appear operating this equipment.
  • Page 7 QP- 40TE — SAFETY MESSAGE ALERT SYMBOLS Equipment Damage CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION Accidental Starting Hazards Hazards Other important messages are provided throughout this ALWAYS place the ON/OFF switch in manual to help prevent damage to your pump, other the OFF position when the pump is not property, or the surrounding environment.

  • Page 8: Rules For Safe Operation

    ■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications.
  • Page 9 QP- 40TE — RULES FOR SAFE OPERATION ■ NEVER run engine without air cleaner. Severe engine damage ■ High Temperatures – Always stop engine and allow the engine to cool before adding fuel, oil or performing service may occur. and maintenance functions. Contact with hot components can ■...

  • Page 10: Pump Specifications/Dimensions

    QP- 40TE — SPECIFICATIONS/DIMENSIONS (PUMP) c i f i t a i t c & e z i . n i l l a y t i e t i l / s r ) e t s d i r e t t f i .

  • Page 11: Engine Specifications

    QP- 40TE — SPECIFICATIONS (ENGINE) i f i o i t - r i r t s i l y , r e z i r l a t t f a i l o p s i n i t / .

  • Page 12: General Information

    QP- 40TE — GENERAL INFORMATION APPLICATION Suction Lift The QP-40TE Trash Pump is designed to be used for de- This pump is intended to be used for dewatering applications watering applications. Both the suction and discharge ports on and is capable of suction lifts up to 25 feet at sea level. For...

  • Page 13: Pump Components

    QP- 40TE — PUMP COMPONENTS Figure 2 shows a typical application using the QP-40TE Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 2 inches (50 mm) in diameter.

  • Page 14: Refueling

    QP- 40TE — REFUELING DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

  • Page 15: Basic Engine

    QP- 40TE — BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 4) must be checked for proper lubrication and Throttle Lever – Used to adjust engine RPM speed (lever advanced forward SLOW , lever back toward operator filled with fuel prior to operation.

  • Page 16: Pre-Inspection (Engine)

    QP- 40TE — PRE-INSPECTION (ENGINE) 3. Insert and remove the dipstick without screwing it into the filler CAUTION CAUTION CAUTION CAUTION CAUTION neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 3).

  • Page 17: Pre-Set-Up (Pump)

    QP- 40TE — PRE-SETUP (PUMP) Before Starting Suction and discharge hoses are 1. Read safety instructions at the NOTE available from Multiquip. Contact beginning of manual. your nearest dealer for more 2. Place pump as near to water as information.

  • Page 18: Initial Start-Up (Engine)

    QP- 40TE — INITIAL START-UP (ENGINE) 3. Place the choke lever (Figure 9) in the " OPEN " position if CAUTI CAUTI CAUTI CAUTI CAUTION starting a cold engine. DO NOT attempt to operate the pump until the Safety, General Information and Inspection sections of this manual have been read and thoroughly...
  • Page 19 QP- 40TE — INITIAL START-UP (ENGINE) 6. Grasp the starter grip (Figure 12) and slowly pull it out. The CAUTI CAUTI CAUTION CAUTI CAUTI resistance becomes the hardest at a certain position, corre- sponding to the compression point. Pull the starter grip briskly ALWAYS run engine at full speed while pumping.
  • Page 20 QP- 40TE — MAINTENANCE (PUMP) Pump Vacuum Test Adjusting Impeller Clearance 1. If it is necessary to replace impeller or volute, be sure CAUTI CAUTI CAUTION CAUTI CAUTI clearance between impeller and volute is adjusted correctly. DO NOT attempt to start the engine unless the pump has 2.
  • Page 21 QP- 40TE — MAINTENANCE (PUMP) Figure 18. Pump Vacuum Tester QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 21...
  • Page 22 QP- 40TE — MAINTENANCE (ENGINE) Engine Maintenance Perform engine maintenance procedures as referenced by Table 4 below: t n i ) 3 ( l i O r i A ) 1 ( g i t l l A & s t l i l o s n i r e t...

  • Page 23: Maintenance (Pump)

    QP- 40TE — MAINTENANCE (ENGINE) Maintenance DANGER DANGER DANGER DANGER DANGER Perform the engine maintenance procedures as indicated below: DO NOT use gasoline as a cleaning solvent, because that DAILY would create a risk of fire or explosion. ■ Thoroughly remove dirt and oil from the engine and control area.

  • Page 24: Preparation For Long-Term Storage

    QP- 40TE — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following is required: Drain the fuel tank completely. Run the engine until the fuel in the injection system is completely consumed. Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage.
  • Page 25 NOTE PAGE QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 25...

  • Page 26: Troubleshooting (Engine)

    QP- 40TE — TROUBLESHOOTING (ENGINE) c i f t l u i t i i r b i t i t i s o i t o i t l i a l i w . e t l i a c r i e v i .

  • Page 27: Troubleshooting (Engine/Pump)

    QP- 40TE — TROUBLESHOOTING (ENGINE/PUMP) n i t i t a f s i s u j e r r v e l . r e i r p v i t c a l o i t i o i t u l f l f l t a r...

  • Page 28: Explanation Of Parts Section Remarks

    A blank entry generally indicates that the item is not sold sale through Multiquip. separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 28 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)

  • Page 29: Suggested Spare Parts

    QP- 40TE — SUGGESTED SPARE PARTS QP-40TE 1 TO 5 UNITS WITH ROBIN EX- 270D50021 ENGINE 1 to 5 Units Qty. Description KIT40TE KIT, MECHANICAL SEAL, SLEEVE, O-RINGS 1464040030 IMPELLER 1401350350 CHECK VALVE 0631211100 DRAIN CAP 0480350300 O-RING, DRAIN CAP...

  • Page 30: Pump Assy

    QP- 40TE — PUMP ASSY. PUMP ASSY. PAGE 30 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 31 QP- 40TE — PUMP ASSY. PUMP ASSY. PART NO. PART NAME QTY. REMARKS EX270D50021 ENGINE, ROBIN 14120600100001 CASING 14180600210001 CASING COVER 14140000900001 DELIVERY COVER NPT4" 14140000900001 SUCTION COVER NPT4" 12681001700001 DRAIN COVER 12471002500001 DRAIN COVER HANDLE 1464040030 IMPELLER 1412000130 VOLUTE CASING 12470001900001 DRAIN COVER SET KNOB 12470002000001...
  • Page 32 QP- 40TE — PUMP ASSY. PUMP ASSY. PAGE 32 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 33 QP- 40TE — PUMP ASSY. PUMP ASSY. PART NO. PART NAME QTY. REMARKS 0151151025 STUD BOLT (CASING) M10 x 35 x 10 x 15 0151140536 STUD BOLT (CASING CVR) 5/16" x 52 x 15 x 15 0151151230 STUD BOLT(DELIVERY/SUCTION COVER) M12 x 45 x 15 x 20 0191150725 BOLT (IMPELLER) 3/8-24 UNF x25...

  • Page 34: Crankcase Assy

    ROBIN EX270D50021 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. PAGE 34 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 35 ROBIN EX270D50021 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. PART NO PART NAME QTY. REMARKS 2791010251 CRANKCASE CP, W/ OIL SENSOR ........ 1 ..INCLUDES ITEMS W/ 2371420203 VALVE GUIDE,5.5DX9.5DX27L 2771601001 STEM SEAL, 5DX11.6DX15DX7.8T 0440300160 OIL SEAL, 28.8DX45DX7T 0600300341 BALL BEARING, BB6206, 30DX62DX16B 2771501103 PIPE KNOCK, 10DX8.5DX14L 0105080250...

  • Page 36: Crankshaft Assy

    ROBIN EX270D50021 ENGINE — CRANKSHAFT ASSY. CRANKSHAFT, PISTON ASSY. PAGE 36 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 37 ROBIN EX270D50021 ENGINE — CRANKSHAFT ASSY. CRANKSHAFT, PISTON ASSY. PART NO PART NAME QTY. REMARKS 2792100131 CRANKSHAFT CP, 1" PUMP 2792030141 CRANKSHAFT CP, METRIC PUMP 25MM 0180180010 FLANGE NUT, M18X31DX14H 0323030010 WOODRUFF KEY, 3BX6HX16D 2792250120 CONNECTING ROD ASSY......1 .... INCLUDES ITEM W/# 320# 2792300103 CONNECTING ROD BOLT, M7X1.0X40L...

  • Page 38: Intake And Exhaust Assy

    ROBIN EX270D50021 ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST GROUP ASSY. PAGE 38 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 39 ROBIN EX270D50021 ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST GROUP ASSY. PART NO. PART NAME QTY. REMARKS 2793160101 CAMSHAFT CP 2773510103 PIN, CAMSHAFT, 9DX78.5L 0240060010 O RING, 5.8DX9.6DX1.9T 2773860103 SPRING PIN, 4DX7.5DX11L 2793640103 RELEASE LEVER 2773650103 CLIP, 13.8DX20.3DX0.4T 2773870103 RETURN SPRING 2793360103...

  • Page 40: Air Cleaner Assy

    ROBIN EX270D50021 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 40 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 41 ROBIN EX270D50021 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PART NO. PART NAME QTY. REMARKS 2793261200 AIR CLEANER ASSY., DUAL .... 1 ....INCLUDES ITEM W/ 510-200 2793263108 BASE CP 510-220 2793265008 GASKET 510-250 2793264008 COVER 510-260 2793273008 LABEL 510-270 2793274008 510-520...

  • Page 42: Governor Assy

    ROBIN EX270D50021 ENGINE — GOVERNOR ASSY. GOVERNOR GROUP ASSY. PAGE 42 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 43 ROBIN EX270D50021 ENGINE — GOVERNOR ASSY. GOVERNOR GROUP ASSY. PART NO. PART NAME QTY. REMARKS 2794230113 GOVERNOR LEVER 2274220133 GOVERNOR SHAFT 2794270101 GOVERNOR ROD CP. 2774280113 ROD SPRING, 7DX0.5DX182L N=16 0031305000 CLIP 0130060240 BOLT AND WASHER ASSY. 0186060020 2794250223 GOVERNOR SPRING 2774330301 SPEED CONTROL LEVER 2774350103...

  • Page 44: Cooling, Starting Assy

    ROBIN EX270D50021 ENGINE — COOLING/ STARTING ASSY. COOLING AND STARTING GROUP ASSY. PAGE 44 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 45 ROBIN EX270D50021 ENGINE — COOLING/ STARTING ASSY. COOLING AND STARTING GROUP ASSY. PART NO. PART NAME QTY. REMARKS 2795120201 BLOWER HOUSING CP., BLACK 0732005140 LABEL, TRADE MARK 64D 0110060030 FLANGE BOLT, M6X1.0X14DX14L 2795271111 BAFFLE 1, CASE CP 2795270213 BAFFLE 2, HEAD 0016508120 BOLT 0110060020...

  • Page 46: Fuel Tank Assy

    ROBIN EX270D50021 ENGINE — FUEL TANK ASSY. FUEL, LUBRICANT ASSY. PAGE 46 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 47 ROBIN EX270D50021 ENGINE — FUEL TANK ASSY. FUEL, LUBRICANT ASSY. PART NO. PART NAME QTY. REMARKS 2796010211 FUEL TANK CP., 3.6L BLACK 0732005181 LABEL, WARNING 2799510103 LABEL, MODEL 0430430060 FUEL TANK CAP CP 0641360010 FUEL, FILTER 0505120020 UNION 0023808000 FLANGE NUT 0110080250 FLANGE BOLT, M8X1.25X25L 0851060000...

  • Page 48: Carburetor Assy

    ROBIN EX270D50021 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 48 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 49 ROBIN EX270D50021 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PART NO. PART NAME QTY. REMARKS 2796230200 CARBURETOR ASSY........ 1 ....INCLUDES ITEM W/ 210-1 2796253508 VALVE THROTTLE 210-2 2516245008 SCREW 210-3 2796252508 VALVE CHOKE 210-5 2796242008 JET SLOW 210-8 2796252008 SHAFT CHOKE 210-11 2796253008...

  • Page 50: Flywheel Assy

    ROBIN EX270D50021 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 50 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 51 ROBIN EX270D50021 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PART NO PART NAME QTY. REMARKS 2797924101 FLYWHEEL CP, 15W, 40W CHARGING 1 2797943001 IGNITION COIL CP 2797930101 LAMP COIL CP, 15W 2797930201 LAMP COIL CP, 40W 0011406250 BOLT & WASHER ASSY. 0011306200 BOLT &...

  • Page 52: Electric Device Assy

    EX270D50021 ENGINE — ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. PAGE 52 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05)
  • Page 53 EX270D50021 ENGINE — ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. PART NO PART NAME QTY. REMARKS 2797630131 OIL SENSOR CP KU31107101 CONTROL ASSY, OIL SENSOR 0011406160 BOLT & WASHER ASSY. 0150040090 TAPPING BOLT 2147900601 CLAMP CP 0110060020 FLANGE BOLT QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 53...

  • Page 54: Terms And Conditions Of Sale

    Effective: October 1, 2002 PAYMENT TERMS Parts must be in new and resalable con- Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if direct to Government agencies, and to Original Terms of payment for parts are net 10 days.
  • Page 55 NOTES PAGE QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 55...

  • Page 56: Here's How To Get Help

    © COPYRIGHT 2005, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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