CYBEX Structure ST-HR Assembly Instructions Manual

CYBEX Structure ST-HR Assembly Instructions Manual

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Structure
Assembly Instructions
ST-HR, ST-HR/HR, ST-PR, ST-FSS, STR-HR, STR-HR/HR, STR-PR, STR-FSS
Part Number
1005001-0001 AB

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Table of Contents
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Summary of Contents for CYBEX Structure ST-HR

  • Page 1 Structure Assembly Instructions ST-HR, ST-HR/HR, ST-PR, ST-FSS, STR-HR, STR-HR/HR, STR-PR, STR-FSS Part Number 1005001-0001 AB...
  • Page 3 Corporate Headquarters Columbia Centre III, 9525 Bryn Mawr Avenue, Rosemont, Illinois 60018 • U.S.A. 847.288.3300 • FAX: 847.288.3703 Service phone number: 800.351.3737 (toll-free within U.S.A., Canada) Global Website: www.lifefitness.com International Offices AMERICAS United Kingdom All Other EMEA Countries and Distributor Business EMEA* North America Life Fitness UK LTD...
  • Page 4 User and Service Documents Link https://lifefitness9512.zendesk.com/hc/en-us https://www.lftechsupport.com/web/document-library/documents Additional information is available online using the links above. ‫أ علاه‬ ‫إل ر إبط‬ ‫باستخدإم‬ ‫إ لإ ن تر نت‬ ‫على‬ ‫إضافية‬ ‫معلومات‬ ‫تتوفر‬ 点击上面的链接可在线获取更多信息。 Flere oplysninger er tilgængelige online gennem linket ovenfor. Bijkomende informatie is online beschikbaar via bovenstaande link.
  • Page 5: Table Of Contents

    © Copyright 2021, Life Fitness, LLC. All Rights Reserved. Life Fitness, Hammer Strength, Cybex, ICG and SCIFIT are registered trademarks of Life Fitness, LLC and its affiliated companies and subsidiaries. Brunswick and related trademarks used under license from Brunswick Corporation. Disclaimer: Images and specifications are current as of the date of publication and are subject to change.
  • Page 6: Safety Information

    Safety Safety Information It is the sole responsibility of the purchaser of Life Fitness Family of Brands products to read the owner’s manual and warning labels and instruct all individuals, whether they are the end user or supervising personnel, on proper usage of the equipment. UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT.
  • Page 7 Plate Loaded, Free Weight, and Body Weight Systems • If the unit is equipped with weight rods, use only Olympic style weight plates (2.0” bore) for training weight. Do not use dumbbells or any means other than those stated to increase weight resistance - See machine specific section for more information. •...
  • Page 8: Product Labels

    Product Labels General Warning Label Serial Number Label Flexible Bar Catches Label Squat Height Label Max Training Weight Label Strap Training Label Wing - Required Bolt to Floor Label Max Capacity, 680 LB Max Capacity, 1485 LB Page 6 of 44...
  • Page 9: Label Locations

    Label Locations Free Standing Storage Item Description Qty. General Warning Label Serial Number Label Max Capacity, 680 LB (Dumbbell Tray & Kettlebell Tray Only) Max Capacity, 1485 LB (2-Pipe Only) Page 7 of 44...
  • Page 10 Half Rack Item Description Qty. General Warning Label Serial Number Label Maximum Training Weight Label Squat Height Label Strap Training Label Wing - Required Bolt to Floor Label Page 8 of 44...
  • Page 11 Half Rack / Half Rack Combo Item Description Qty. General Warning Label Serial Number Label Squat Height Label Strap Training Label Wing - Required Bolt to Floor Label Page 9 of 44...
  • Page 12 Power Rack Item Description Qty. General Warning Label Serial Number Label Squat Height Label Flexible Bar Catches Label Strap Training Label Wing - Required Bolt to Floor Label Page 10 of 44...
  • Page 13: Assembly

    Assembly Hardware List Item Description Qty. 3/4-10 x 5” Hex Head Screw 3/4-10 x 1-1/4” Hex Head Screw 3/4” Flat Washer 2.25 OD x 3/8” Spacer 3/4-10 Nylock Nut 3/4"- 10 Hammer Lock Nut 1/2-13 x 1-1/4” Hex Head Screw 1/2”...
  • Page 14 Free Standing Storage 1. Install screws, washers, spacers, and locknuts securing the trays to the base assemblies. Item Description Qty. 3/4-10 x 5” Hex Head Screw 3/4” Flat Washer 2.25 OD x 3/8” Spacer 3/4-10 Nylock Nut Tighten hardware to 45-50 ft-lb (61-68 Nm).
  • Page 15 Half Rack 1. Install screws, washers, and locknuts securing the forged strength feet to the base assemblies. Item Description Qty. Forged Strength Foot 3” x 6” Rubber Slipper 3/4"- 10 Hammer Lock Nut 1/2”-13 Lock Nut 1/2” Flat Washer 1/2-13 x 1-1/4” Hex Head Screw Tighten hardware to 20-25 ft-lb (27-34 Nm).
  • Page 16 5. Install screws, washers, spacers, and locknuts securing the weight horn assemblies to the upright assemblies. Item Description Qty. 3/4-10 x 5” Hex Head Screw 3/4” Flat Washer 2.25 OD x 3/8” Spacer 3/4-10 Nylock Nut Hand tighten hardware. 6. Install screws, washers, spacers, and locknuts securing the upright assemblies to the base assemblies. Item Description Qty.
  • Page 17 7. Install screws, washers, and locknuts securing the cross members to the upright assemblies. Item Description Qty. 3/4-10 x 1-1/4” Hex Head Screw 3/4” Flat Washer 3/4"- 10 Hammer Lock Nut Hand tighten hardware. 8. Install screws, washers, spacers, and locknuts securing the pull up bars to the upright assemblies. Item Description Qty.
  • Page 18 9. Install screws, washers, and locknuts to the upright assemblies. Item Description Qty. 3/4-10 x 1-1/4” Hex Head Screw 3/4” Flat Washer 3/4"- 10 Hammer Lock Nut Hand tighten hardware. 10. Tighten all loose hardware to 45-50 ft-lb (61-68 Nm). 11.
  • Page 19 Half Rack / Half Rack Combo 1. Install screws, washers, and locknuts securing the forged strength feet to the base assemblies. Item Description Qty. Forged Strength Foot 3” x 6” Rubber Slipper 3/4"- 10 Hammer Lock Nut 1/2”-13 Lock Nut 1/2”...
  • Page 20 5. Install screws, washers, spacers, and locknuts securing the weight horn assemblies to the upright assemblies. Item Description Qty. 3/4-10 x 5” Hex Head Screw 3/4” Flat Washer 2.25 OD x 3/8” Spacer 3/4-10 Nylock Nut Hand tighten hardware. 6. Install screws, washers, spacers, and locknuts securing the upright assemblies to the base assemblies. Item Description Qty.
  • Page 21 7. Install screws, washers, and locknuts securing the cross members to the upright assemblies. Item Description Qty. 3/4-10 x 1-1/4” Hex Head Screw 3/4” Flat Washer 3/4"- 10 Hammer Lock Nut Hand tighten hardware. 8. Install screws, washers, spacers, and locknuts securing the pull up bars to the upright assemblies. Item Description Qty.
  • Page 22 9. Install screws, washers, and locknuts to the upright assemblies. Item Description Qty. 3/4-10 x 1-1/4” Hex Head Screw 3/4” Flat Washer 3/4"- 10 Hammer Lock Nut Hand tighten hardware. 10. Tighten all loose hardware to 45-50 ft-lb (61-68 Nm). 11.
  • Page 23 Power Rack 1. Install screws, washers, and locknuts securing the forged strength feet to the base assemblies. Item Description Qty. Forged Strength Foot 3” x 6” Rubber Slipper 3/4"- 10 Hammer Lock Nut 1/2”-13 Lock Nut 1/2” Flat Washer 1/2-13 x 1-1/4” Hex Head Screw Tighten hardware to 20-25 ft-lb (27-34 Nm).
  • Page 24 5. Install screws, washers, spacers, and locknuts securing the weight horn assemblies to the upright assemblies. Item Description Qty. 3/4-10 x 5” Hex Head Screw 3/4” Flat Washer 2.25 OD x 3/8” Spacer 3/4-10 Nylock Nut Hand tighten hardware. 6. Install screws and washers securing the upright assemblies to the base assemblies. Item Description Qty.
  • Page 25 7. Install screws, washers, and locknuts securing the cross members to the upright assemblies. Item Description Qty. 3/4-10 x 1-1/4” Hex Head Screw 3/4” Flat Washer 3/4"- 10 Hammer Lock Nut Hand tighten hardware. 8. Install screws, washers, spacers, and locknuts securing the pull up bars to the upright assemblies. Item Description Qty.
  • Page 26 9. Install screws, washers, and locknuts to the upright assemblies. Item Description Qty. 3/4-10 x 1-1/4” Hex Head Screw 3/4” Flat Washer 3/4"- 10 Hammer Lock Nut Hand tighten hardware. 10. Tighten all loose hardware to 45-50 ft-lb (61-68 Nm). 11.
  • Page 27 Accessories Rack Connectors Install screws, washers, and locknuts securing the pull up bar and trays to racks. Pull Up Bar Item Description Qty. 3/4-10 x 5” Hex Head Screw 3/4” Flat Washer 3/4-10 Nylock Nut Tray Item Description Qty. 3/4-10 x 5” Hex Head Screw 3/4”...
  • Page 28 Item Description Qty. 3/4-10 Nylock Nut Tighten hardware to 45-50 ft-lb (61-68 Nm). Power Pivot Install screws, washers, spacers, and locknuts securing the power pivot to the upright assembly. Item Description Qty. 3/4-10 x 5” Hex Head Screw 3/4” Flat Washer 2.25 OD x 3/8”...
  • Page 29 Rack Bumper Plate Storage Install screws, washers, spacers, and locknuts securing the rack bumper plate storage and weight horns to the upright assembly. Item Description Qty. 3/4-10 x 5” Hex Head Screw 3/4” Flat Washer 2.25 OD x 3/8” Spacer 3/4-10 Nylock Nut Tighten hardware to 45-50 ft-lb (61-68 Nm).
  • Page 30 Wing DO NOT USE equipment if not properly secured to floor. Manufacturer REQUIRES that this equipment be secured to the floor to stabilize and eliminate rocking or tipping over. Use a licensed contractor. 1. Install screws, washers, and locknuts securing the wing assemblies to the upright assemblies. Item Description Qty.
  • Page 31: Test Unit For Proper Operation

    Power Rack Flexible Bar Catches Flexible Bar Catch Hardware Item Description Qty. 1/2-13 x 5” Hex Head Screw 3/4 OD x 3.8” Spacer 1/2” Flat Washer 1/2-13 Nylock Nut Install screws, spacers, washers, and locknuts securing the flexible bar catches to the upright assemblies. Item Description Qty.
  • Page 32: Product Information

    Product Information Free Standing Storage Maximum Capacity: Kettlebell Tray: 680 lbs 310 kg Dumbbell Tray: 680 lbs 310 kg 2-Pipe: 1485 lbs 675 kg Product Weight: Size 42" 72" Side Frame (each): 36 lbs 17 kg 36 lbs 17 kg Kettlebell Tray: 40 lbs 19 kg...
  • Page 33 Dimensions: 72" Size (L x W x H): in. = 28 x 112 x 58.5 cm = 71 x 285 x 149 Live Area (L x W x H): in. = 52 x 136 x 96 cm = 132 x 345 x 244 Page 31 of 44...
  • Page 34: Half Rack

    Half Rack Product Weight: 408 lbs 185 kg Max Training Weight: Secured to floor: 495 lbs Secured to floor: 225 kg Unsecured: 315 lbs Unsecured: 142.9 kg Max User Weight: 350 lbs 159 kg Size (L x W x H): in.
  • Page 35: Half Rack / Half Rack Combo

    Half Rack / Half Rack Combo Product Weight: 635 lbs 288 kg Max Training Weight: 495 lbs 225 kg Max User Weight: 350 lbs 159 kg Size (L x W x H): in. = 101 x 65.5 x 97.5 cm = 257 x 166 x 248 Live Area (L x W x H): in.
  • Page 36: Power Rack

    Power Rack Product Weight: 515 lbs 233 kg Max Training Weight: 675 lbs 306 kg Max User Weight: 350 lbs 159 kg Size (L x W x H): in. = 77 x 65.5 x 97.5 cm = 196 x 166 x 248 Live Area (L x W x H): in.
  • Page 37: Maintenance Procedures

    Maintenance Procedures Maintenance Schedule ACTION DAILY WEEKLY MONTHLY AS NEEDED CLEAN Frame Frame INSPECT Accessories Paint Hardware Frame Clean • Frame with a mild soap and water. • Frames with a standard, non-abrasive, wax finish. Inspect • Hardware. Check for loosening. Tighten as required. •...
  • Page 38 Mild soap and water or a mild non-abrasive household cleaner can also be used to clean the display and all exterior surfaces. Use a soft microfiber cloth only. Apply the cleaner to the microfiber cloth before cleaning. DO NOT use ammonia or acid based cleaners. DO NOT use abrasive cleaners.
  • Page 39: Warranty

    Warranty What is Covered This Life Fitness Family of Brands commercial exercise equipment product is warranted to be free of all defects in material and workmanship. Who is Covered The original purchaser or any person receiving the product as a gift from the original purchaser. Who Pays Transportation and Insurance For Service If the Product or any covered part must be returned to a service facility for repairs, We, Life Fitness Family of Brands, will pay all transportation and insurance charges for the first year.
  • Page 40 Item 10 Years 5 Years 1 Year 90 Days Frame Hardware / Mechanical Items Not Specified Page 38 of 44...
  • Page 41: Bolt To Floor Guide

    Competitor Product The bolt down guidelines and procedures for Cybex products were determined by the company’s Engineering and Installation Development groups. These guidelines include which anchors to use and positioning of the anchors are required for Cybex product. • Cybex does not have that level of specification or engineering input for competitive product.
  • Page 42: Anchor Types

    3000psi (20 N/mm2) anchor length Pullout Force Cybex specifies Hilti static and dynamic anchors. According to the anchor manufacturer, the recommended design pullout force (in ™ tension) for the specified anchors, when properly installed in cracked concrete, is provided in the side table. This table should be used for reference only;...
  • Page 43: Static Anchor Procedure

    Static Anchor Procedure CAUTION: If it is possible that the length of your bolt will not provide the minimum requirement of 2.5” (63.5mm) of engagement, a longer anchor should be used. 1. Place unit into position to be mounted and cycle unit to set stance. 2.
  • Page 44: Foot Dimensions

    Foot Dimensions Use below image to determine foot height thickness. Page 42 of 44...
  • Page 46 Columbia Center III - 9525 Bryn Mawr Ave, Rosemont, IL 60018 • 800-351-3737 • 847-288-3700 • FAX 800-216-8893 www.cybexintl.com...

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