Comtech EF Data UT-4518E-1 Installation And Operation Manual

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UT-4500 Series
Up Converter
Installation and Operation Manual
Part Number MN/UT4500.IOM
Rev. 0

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Summary of Contents for Comtech EF Data UT-4518E-1

  • Page 1 UT-4500 Series Up Converter Installation and Operation Manual Part Number MN/UT4500.IOM Rev. 0...
  • Page 3 Errata A Comtech EFData Documentation Update Subject: Changes to: Table 1. UT-4505 C-Band Up Converter Specifications Table 2. UT-4505/E C-Band Up Converter Specifications Table 3. UT-4505/X C-Band Up Converter Specifications Date: January 28, 2003 Document: UT4500 Series Up Converters, Installation and Operation Manual, Rev.
  • Page 5 Installation and Operation Manual Registered Company. Part Number MN/UT4500.IOM Rev. 0 October 15, 2002 Copyright © Comtech EF Data, 2001. All rights reserved. Printed in the USA. Comtech EF Data, 2114 West 7th Street, Tempe, Arizona 85281 USA, (480) 333-2200, FAX: (480) 333-2161.
  • Page 6: Customer Support

    E-Mail can be sent to the Customer Support Department at: service@comtechefdata.com Contact us via the web at www.comtechefdata.com. To return a Comtech EF Data product (in-warranty and out-of-warranty) for repair or replacement: 1. Request a Return Material Authorization (RMA) number from the Comtech EF Data Customer Support Department.
  • Page 7: Table Of Contents

    Table of Contents Customer Support......................... ii TABLE OF CONTENTS....................III FIGURES ........................VII TABLES........................VIII About this Manual ........................ix Conventions and References ....................... ix Metric Conversion ........................ix Recommended Standard Designations ..................ix Trademarks ..........................ix EMC Compliance.......................... x Federal Communications Commission (FCC) ................x Safety Compliance ........................
  • Page 8 UT4500 Series Up Converter MN/UT4500.IOM Preface Rev. 0 1.7 Prime Power Switch......................15 CHAPTER 2. INSTALLATION ................... 17 2.1 Unpacking and Inspection....................17 2.2 Rack Mount Installation....................... 17 2.3 Prime Power Connection...................... 18 2.4 Cable Connections ........................ 18 2.4.1 Rear Panel Connections ....................18 2.4.2 EIA-485/EIA-232C Interface (COM 1), Connector J1............
  • Page 9 UT4500 Series Up Converter MN/UT4500.IOM Preface Rev. 0 A.4.3 Manual Configuration/Verification................. 50 A.4.4 Offset Adjustment ......................52 A.4.5 Redundancy Systems - Converter Removal..............52 APPENDIX B. REMOTE CONTROL................55 B.1 General ..........................55 B.2 Protocol ..........................56 B.2.1 Transmission Mode ......................56 B.2.2 Baud Rate ........................
  • Page 10 UT4500 Series Up Converter MN/UT4500.IOM Preface Rev. 0 APPENDIX C. THEORY OF OPERATION..............79 C.1 Applications .......................... 79 C.2 RF Signal Conversion ......................80 C.3 Monitor & Control....................... 82 C.4 Installation, Operation and Maintenance................82 APPENDIX D. MAINTENANCE AND TROUBLESHOOTING ........83 D.1 Overview ..........................
  • Page 11: Figures

    UT4500 Series Up Converter MN/UT4500.IOM Preface Rev. 0 Figures Figure 1. Front Panel (Model UT-4514 shown) ................2 Figure 2. Rear Panel (shown with IOM Module) ................2 Figure 3. Typical Functional Block Diagram (Model UT-4514 shown) ........2 Figure 4. UT-4514 Dimensional Envelope.................. 13 Figure 5.
  • Page 12 UT4500 Series Up Converter MN/UT4500.IOM Preface Rev. 0 Tables Table 1. UT-4505 Up Converter Specifications ................3 Table 2. UT-4505/E/F/G/H/J up Converter Specifications............5 Table 3. UT-4505/I Up Converter Specifications................7 Table 4. UT-4514 and UT-4514/C/D/E/F Up Converter Specifications ........9 Table 5.
  • Page 13: About This Manual

    Rev. 0 BOUT THIS ANUAL This manual provides installation and operation information for the Comtech EF Data UT4500 Series Up Converter. This is a technical document intended for earth station engineers, technicians, and operators responsible for the operation and maintenance of the UT4500 Series Up Converter.
  • Page 14: Emc Compliance

    UGGESTIONS ONCERNING THIS ANUAL Comments and suggestions regarding the content and design of this manual will be appreciated. To submit comments, please contact the Comtech EF Data Customer Support Department. EMC C OMPLIANCE This is a Class A product. In a domestic environment, it may cause radio interference that requires the user to take adequate protection measures.
  • Page 15: Safety Compliance

    UT4500 Series Up Converter MN/UT4500.IOM Preface Rev. 0 AFETY OMPLIANCE EN 60950 Applicable testing is routinely performed as a condition of manufacturing on all units to ensure compliance with safety requirements of EN60950. This equipment meets the Safety of Information Technology Equipment specification as defined in EN60950.
  • Page 16: Warranty Policy

    For equipment under warranty, the customer is responsible for freight to Comtech EF Data and all related custom, taxes, tariffs, insurance, etc. Comtech EF Data is responsible for the freight charges only for return of the equipment from the factory to the customer.
  • Page 17: Chapter 1. Introduction

    Converter 1.1 O VERVIEW This manual provides instructions on the installation, operation and maintenance of the UT-4500 Series Up Converters manufactured by Comtech EF Data Corp. Individual specifications for each model are included in this section. 1.2 F UNCTIONAL ESCRIPTION...
  • Page 18: Figure 1. Front Panel (Model Ut-4514 Shown)

    UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 All operator controls, indicators and displays for local and remote operation are located on the front panel of the converter. Connectors for the external interface connections are located on the rear of the converter chassis. Figure 1.
  • Page 19: Specifications

    UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 1.3 S PECIFICATIONS Table 1. UT-4505 Up Converter Specifications Characteristic Specification Frequency Range UT-4505 5845 to 6425 MHz Conversion Dual, No Inversion Step Size 125 kHz standard, 1kHz optional Preset Channels 32 Frequencies and Gains Stability Over Time ±...
  • Page 20 UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 Characteristic Specification Phase Noise Limit (dBc/Hz) Typical (dBc/Hz) 100 Hz 1 KHz 10 KHz 100 KHz -105 -109 1 MHz -120 -124 Remote Control (Rear Panel) Comm Port EIA-485 or EIA-232C Indicators (Front Panel) Power On Green LED Mute...
  • Page 21: Table 2. Ut-4505/E/F/G/H/J Up Converter Specifications

    UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 Table 2. UT-4505/E/F/G/H/J up Converter Specifications Characteristic Specification Frequency Range UT-4505/E 6725 to 7025 MHz UT-4505/F 6425 to 6725 MHz UT-4505/G 5925 to 6725 MHz UT-4505/H 5850 to 6650 MHz UT-4505/J 7025 to 7075 MHz Conversion Dual, No Inversion Step Size...
  • Page 22 UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 Characteristic Specification Phase Noise Limit (dBc/Hz) Typical (dBc/Hz) 100 Hz 1 KHz 10 KHz -102 100 KHz -109 -112 1 MHz Remote Control (Rear Panel) COMM Port EIA-485 or EIA-232 Indicators (Front Panel) Power On Green LED Mute...
  • Page 23: Table 3. Ut-4505/I Up Converter Specifications

    UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 Table 3. UT-4505/I Up Converter Specifications Characteristic Specification Frequency Range UT-4505/I 5850 to 6725 MHz Conversion Dual, No Inversion Step Size 125 kHz standard, 1kHz optional Preset Channels 32 Frequencies and Gains Stability Over Time ±...
  • Page 24 UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 Characteristic Specification Phase Noise Limit (dBc/Hz) Typical (dBc/Hz) 100 Hz 1 KHz 10 KHz -102 100 KHz -109 -112 1 MHz Remote Control (Rear Panel) Comm Port EIA-485 or EIA-232C Indicators (Front Panel) Power On Green LED Mute...
  • Page 25: Table 4. Ut-4514 And Ut-4514/C/D/E/F Up Converter Specifications

    UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 Table 4. UT-4514 and UT-4514/C/D/E/F Up Converter Specifications Characteristic Specification Frequency Range UT-4514 14.00-14.50 GHz UT-4514/C 12.75-13.25 GHz UT-4514/D 13.75-14.50 GHz UT-4514/E 14.70-15.00 GHz UT-4514/F 12.75-14.50 GHz Conversion Dual, No Inversion Step Size 125 KHz Preset Channels 32 Frequencies and Gains...
  • Page 26 UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 Characteristic Specification Phase Noise Limit (dBc/Hz) Typical (dBc/Hz) 100 Hz 1 KHz 10 KHz -101 100 KHz -110 -114 1 MHz Indicators Power On Green LED Mute Yellow LED Remote Yellow LED Reference Yellow LED Stored Fault...
  • Page 27: Table 5. Ut-4518 And Ut-4518/E Up Converter Specifications

    UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 Table 5. UT-4518 and UT-4518/E Up Converter Specifications Characteristic Specification Frequency Range UT-4518 17.30-18.10 GHz UT-4518/E 17.30-18.40 GHz Conversion Dual, No Inversion Step Size 125 KHz Preset Channels 32 Frequencies and Gains Stability Over Time ±...
  • Page 28 UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 Characteristic Specification Phase Noise LIMIT TYPICAL 100 Hz -66 dBc/Hz -69 dBc/Hz 1 KHz -76 dBc/Hz -79 dBc/Hz 10 KHz -86 dBc/Hz -89 dBc/Hz 100 KHz -96 dBc/Hz -99 dBc/Hz 1 MHz -106 dBc/Hz -109 dBc/Hz Indicators...
  • Page 29: Dimensional Envelope (Ut-4500)

    UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 1.3.1 D (UT-4500) IMENSIONAL NVELOPE Dimensions are shown in both inches and centimeters. 17.00 (432) 22.00 (55.9) SAMPLE STATUS 1.75” POWER ON ON LINE (4.45) TRANSMIT FAULT UT-4514 REMOTE STORED FAULT UPCONVERTER 18.25 (46.35) 19.0...
  • Page 30: Physical Configuration

    UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 1.4 P HYSICAL ONFIGURATION Figure 5 is a top view layout of a UT-4500 Series Up Converter chassis with the cover removed. Major chassis components are shown in Figure 5. The major module assemblies shown in the layout are: Signal Path Module.
  • Page 31: Front Panel Display

    UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 1.5 F RONT ANEL ISPLAY The front panel display is a two line, twenty-four character, LCD display. Each configuration function, or operating mode, is shown on the display when the operator enters a command into the key-pad on the front panel. 1.6 F RONT ANEL...
  • Page 32 UT4500 Series Up Converter MN/UT4500.IOM Introduction REV. 0 NOTES:...
  • Page 33: Chapter 2. Installation

    Adequate air ventilation should be provided on both sides of the rack mounted equipment. If the converter is to be mounted on slides, the slides must be the Comtech EF Data rack slides provided with the converter. Mount the slides on the sides of the converter chassis with the mounting hardware provided.
  • Page 34: Prime Power Connection

    UT4500 Series Up Converter MN/UT4500.IOM Installation Rev. 0 2.3 P RIME OWER ONNECTION The detachable power cord mates with the AC Prime power receptacle on the rear of the converter chassis. A power cord for connection to 90 to 125 Vac, or 205 to 240 Vac, power sources is provided with the converter.
  • Page 35: Eia-485/Eia-232C Interface (Com 1), Connector J1

    UT4500 Series Up Converter MN/UT4500.IOM Installation Rev. 0 2.4.2 EIA-485/EIA-232C I (COM 1), C NTERFACE ONNECTOR The EIA-485/EIA-232C Interface connector, J1, is 9 pin "D" type DB9F connector socket. The pin-out specifications for EIA-485 are contained in Table 7 and Table 8. The specification for EIA-232 is contained in Table 9.
  • Page 36: High Speed Bus (Hsb), Connector J3

    The High Speed Bus connector, J3, is 25 pin "D" type DB25F connector socket. The pin- out specifications is contained in Table 10. The mating connector is a DB25M. Note: This is not a “straight through” cable assembly. Contact Comtech EF Data for detailed wire drawings when cabling between converters.
  • Page 37: Cable Connections For Non-Redundant System Operation

    UT4500 Series Up Converter MN/UT4500.IOM Installation Rev. 0 Prime Power Cord Input Reference 5/10 MHz Ref. Osc. Input Power Oscillator Fine Supply Step Summary Fault Relay Output Module Serial Comm. Interface (EIA-485 / EIA-232C)- COM 1 Monitor & Control Assembly High Speed Bus (HSB) IF Output (IF) IF Loop Input (LP IN)
  • Page 38: Figure 7. Non-Redundant Converter Configuration

    UT4500 Series Up Converter MN/UT4500.IOM Installation Rev. 0 IOM-XX J3 HSB OUTPUT INPUT CONNECTION Figure 7. Non-Redundant Converter Configuration TSM-XX J3 HSB LP IN LP OUT LP IN LP OUT IF OUTPUT RF INPUT CONNECTION UP CONVERTER - TSM RF OUTPUT IF INPUT Figure 8.
  • Page 39: Chapter 3. System Operation

    Chapter 3. System Operation Overview Switching Power ON Operation 3.1 O VERVIEW This chapter contains instructions for operating the converter. Illustrations of the front and rear panels are provided showing the key-pad for operator input commands, LCD Display, LED status indicators, and the connectors. Tables are provided to show the control and operating functions of the converter.
  • Page 40: Table 12. Operating Functions - Front Panel

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 Table 12. Operating Functions – Front Panel Item Reference Designation Functional Description Enter key Enters commands into the converter. Clear key Clears commands and data selected and not entered. Right Arrow key Selects functions and the menu operating data.
  • Page 41: Switching Power On

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 3.2 S WITCHING OWER Before turning the Prime Power Switch to the ON position, check to ensure that the installation is complete, and verify that the converter is connected to the proper prime power source, RF Output and IF Input.
  • Page 42: Figure 12. Converter Operating Command Functions

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 --------UT-4514-------- -SOFTWARE VERSION-1.00- ---------SELECT--------- ----CONFIGURATION-MENU-- ---------SELECT--------- ----PRE-SELECT MENU----- ---------SELECT--------- --MONITOR-STATUS-MENU--- ---------SELECT--------- --CURRENT-FAULTS-MENU--- ---------SELECT--------- ---STORED-FAULTS-MENU--- KEY-PAD LEGEND ---------SELECT--------- DISPLAY -UTILITY-FUNCTIONS-MENU- ---------SELECT--------- --MONITOR-STATUS-MENU--- Figure 12. Converter Operating Command Functions...
  • Page 43: Figure 13. Configuration Menu Commands - Redundancy Off

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 ---------SELECT--------- ----CONFIGURATION-MENU-- ENTER FREQ= 14XXX.XXX-MHz----- ATTN=-10.00-DB---Tx=OFF- ----EXTERNAL-5-MHz------ * Displayed only when there is --REFERENCE-PRESENT----- a 5/10 MHz reference input. --ENTRY-MODE-=-REMOTE--- -COLD-START-=-DISABLED-- LEGEND KEY-PAD FAULT RECOVERY:-MANUAL-- ------------------------ DISPLAY REDUNDANCY-CONFIG?-OFF-- ---------SELECT--------- ------------------------ --MONITOR-STATUS-MENU--- Figure 13.
  • Page 44: Figure 14. Configuration Menu Commands - Redundancy On, Backup Unit Not Selected

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 ---------SELECT--------- ----CONFIGURATION-MENU-- ENTER FREQ= 14XXX.XXX-MHz----- ATTN=-10.00-DB---Tx=OFF- ** Manual when “Redundancy Config ON” and not in “BU” ----EXTERNAL-5-MHz------ * Displayed only when there is --REFERENCE-PRESENT----- a 5/10 MHz reference input. --ENTRY-MODE-=-REMOTE--- -COLD-START-=-DISABLED-- FAULT RECOVERY:-MANUAL-- ------------------------ ENT + DOWN + ENT...
  • Page 45: Figure 15. Configuration Menu Commands - Redundancy On And Backup Unit Selected

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 ---------SELECT--------- ----CONFIGURATION-MENU-- ENTER FREQ= 14XXX.XXX-MHz----- ATTN=-10.00-DB---Tx=OFF- REDUNDANCY-CONFIG?-ON--- -CONVERTER-#-01--------- * Displayed only ----EXTERNAL-5-MHz------ when there is a 5/10 MHz --REFERENCE-PRESENT----- ENT + RIGHT+UP . . . +UP + ENT reference input. REDUNDANCY-CONFIG?-ON--- --ENTRY-MODE-=-REMOTE--- -CONVERTER-#-BU---1:NN-- -COLD-START-=-DISABLED--...
  • Page 46: Figure 16. Pre-Select Menu Commands

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 ---------SELECT--------- -----PRE-SELECT-MENU---- ENTER -DISPLAY-PRE-SELECT-XX-- XXXXX.XXX-MHz--XX.XX--DB -CONFIGURE-CONVERTER-TO- -----PRE-SELECT?-XX----- LEGEND KEY-PAD -PROGRAM-PRE-SELECT-XX-- XXXX.XXX-MHZ---XX.XX-DB- DISPLAY ----CLEAR-DATA-FROM----- ---------SELECT--------- -----PRE-SELECT?-XX----- --MONITOR-STATUS-MENU--- Figure 16. Pre-Select Menu Commands ---------SELECT--------- ---MONITOR-STATUS-MENU-- ENTER 15VDC=-15.6--14VDC=-14.0 -VCC-=5.0---5VCis-=-4.0- KEY-PAD LEGEND --CONVERTER-TEMP-=-+50C- --IFLO-TUNING-=-X.X-V--- DISPLAY SYNTH.-TUNING-=-X.X-V--- ---------SELECT--------- --COARSE=X.XX-FINE=X.XX-...
  • Page 47: Figure 18. Current Faults Menu Commands

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 ---------SELECT--------- ---CURRENT-FAULTS-MENU-- ENTER ------POWER-FAULTS------ 15VDC=OK-14VDC-OK-VCC=OK -INFO-LOCK-DETECT-=-OK-- REFERENCE-LOCK-DET-=-OK- KEY-PAD LEGEND SYNTH-FAULTS:-SUM-LD=OK- FINE-LD=OK--COARSE-LD=OK DISPLAY -CONV-TEMPERATURE-=-OK-- ---------SELECT--------- --HIGH-SPEED-BUS-=-OK--- --MONITOR-STATUS-MENU--- Figure 18. Current Faults Menu Commands KEY-PAD LEGEND ---------SELECT--------- ---STORED-FAULTS-MENU--- ENTER DISPLAY ---------SELECT--------- --MONITOR-STATUS-MENU--- TOTAL-FAULTS-STORED:--XX LAST-19:20:05---05/19/02 ----CLEAR-ALL-STORED---- ENT + UP...
  • Page 48: Figure 20. Utility Function Menu Commands

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 ---------SELECT--------- -UTILITY-FUNCTIONS-MENU- ENTER ----TIME:-10:22:05AM---- -----DATE:-05/19/02----- ---SERIAL-MODE=EIA232C-- ADDR=XXX-BAUD=YYYY-P=ZZ- -DISPLAY-CONTRAST-=-XX-- DISPLAY-BRIGHTNESS-=-XX- --REFERENCE-FREQUENCY--- ----ADJUSTMENT-=-XXX---- LEGEND KEY-PAD ---CONVERTER-SLOPE------ ----ADJUSTMENT-=-X.X---- DISPLAY -------LAMP-TEST-------- ---------SELECT--------- -----------OFF---------- --MONITOR-STATUS-MENU--- Figure 20. Utility Function Menu Commands...
  • Page 49: Converter Commands

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 3.3.1 C ONVERTER OMMANDS The converter commands are in a tree structured menu format designed for access and execution of all control functions, and to prevent the execution of an invalid entry by the operator.
  • Page 50: Configuration Functions Menu

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 3.3.2 C ONFIGURATION UNCTIONS The Configuration Functions are as follows: 3.3.2.1 F REQUENCY PERATING Frequency (FREQ): Displays the current converter frequency in MHz, and allows the selection of a new frequency channel between RF to RF MHz (e.g.;...
  • Page 51: Monitor Status Function Menu

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 3.3.3.2 C ONFIGURE ONVERTER ELECT This command allows the local operator to pre-select from one (1) to thirty-two (32) frequencies to pre-set a programmed frequency channel and attenuation setting. 3.3.3.3 C LEAR ELECT This command allows the local operator to clear a pre-set frequency and attenuation...
  • Page 52: Stored Faults

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 3.3.5.3 S YNTHESIZER AULTS Displays the synthesizer faults: Sum Loop Detect. Coarse Loop Detect. Fine Loop Detect. 3.3.5.4 C ONVERTER EMPERATURE AULT Displays a converter temperature fault condition. 3.3.6 S TORED AULTS The converter displays a total of one hundred (100) faults which are date and time stamped and stored in memory as they occur.
  • Page 53: Utility Function Menu

    UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 3.3.7 U TILITY UNCTION The local operator can input commands to the following Utility Functions which are displayed on the LCD display: TIME. Military time is used in hours, minutes and seconds. DATE.
  • Page 54 UT4500 Series Up Converter MN/UT4500.IOM System Operation Rev. 0 NOTES:...
  • Page 55: Appendix A. Redundant System Operation

    Redundant Configurations A.1 O VERVIEW The Comtech EF Data UT-4500 Series Up Converters are configured for redundant system operation using distributed protection switching in an active "Daisy Chain" configuration. Comtech EF Data's Proprietary "Daisy Chain" configuration distributes the converter protection switching functions in the converters.
  • Page 56: Backup Converter

    A.2.2 D ETACHABLE ODULES Comtech EF Data's converters are designed with a detachable Input/Output Module (IOM) which contain the signal path connectors. The IOM is utilized for single thread operation, or for testing of the unit. For redundant "Daisy Chain" operations, the on-line up converters are provided with a detachable Transmit Switch Module (TSM) replacing the IOM.
  • Page 57: Redundant Configurations

    A.3 R EDUNDANT ONFIGURATIONS Comtech EF Data UT-4500 Series Up Converters can be configured in several different redundant subsystem "Daisy Chain" configurations to meet the reliability requirements of a communication system. These configurations include: Table 13. 4500 Series Up Converter Configurations...
  • Page 58: Figure 21. 1:1 Redundant Configuration - Single Source If Input W/Iom And Tsm-Xx Installed

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 IOM-XX J3 HSB LP IN LP OUT LP OUT LP IN INPUT OUTPUT Figure 21. 1:1 Redundant Configuration - Single Source IF Input w/IOM and TSM-XX Installed UP CONVERTER - IOM (BACKUP UNIT) LOAD LOAD...
  • Page 59: Figure 23. 1:1 Redundant Configuration Diagram - Single Source Rf Input With Iom-Xx And Tseqm-Xx Installed

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 IF In Up Converter - IOM RF Out BU EQ (Backup Unit) LP In LP In Load Load Up Converter - TSEQM (On line) LP Out LP Out P1 - Pin 7 IF In RF Out (Closed When...
  • Page 60: Figure 25 1:1 Redundant Configuration Diagram Dual Source If Input With Iom-Xx And

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 UP CONVERTER IF INPUT #2 (BACKUP UNIT) RF OUTPUT #2 UP CONVERTER IF INPUT #1 RF OUTPUT #1 (PRIORITY) (PRIORITY) Figure 25 1:1 Redundant Configuration Diagram Dual Source IF Input with IOM-XX and TSM-XX Installed.
  • Page 61: Figure 26. 1:N Redundant Configuration With Iom-Xx And Tsm-Xx Installed

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 BACKUP CONVERTER (BU) IOM-XX CONVERTER No. 1 LP OUT LP IN LP OUT LP IN OUTPUT INPUT CONVERTER No. 2 LP OUT LP IN LP IN LP OUT CONN. J7 ON CONN.
  • Page 62: Figure 27. 1:N Redundant Configuration Diagram With Iom-Xx And Tsm-Xx Installed

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 BACKUP UP CONVERTER (BU) OUTPUT UP CONVERTER #1 INPUT OUTPUT UP CONVERTER #2 INPUT OUTPUT UP CONVERTER #3 INPUT OUTPUT UP CONVERTER #4 INPUT TO CVTR. #5 IF TO CVTR. #5 RF (LP IN) CONN.
  • Page 63: Redundant System Configuration

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 A.4 R EDUNDANT YSTEM ONFIGURATION A.4.1 I NITIAL ONFIGURATION Redundant system configuration is controlled from the converter’s front panel configuration menu. Each online unit is assigned a redundancy configuration address. This address is dependent on the location of the online converter with reference to the backup.
  • Page 64: Automatic Configuration Verification

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 A.4.2 A UTOMATIC ONFIGURATION ERIFICATION The backup converter has a menu that allows the operator to choose, on a converter-by- converter basis, manual (M) or automatic (A) operating mode. Figure 29 shows the system configured for automatic (A) operation. In this mode, failure of an online converter will automatically cause a switchover to the redundant unit to occur.
  • Page 65: Figure 30. Converter #1 Being Backed Up

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 Figure 30 depicts the front panel displays after power has been turned off on converter #1. Note the on line LED is illuminated on the backup converter. This indicates that the backup is now providing the frequency translation in place of the online unit.
  • Page 66: Manual Configuration/Verification

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 A.4.3 M ANUAL ONFIGURATION ERIFICATION Figure 31 shows the system with converter #1 configured for manual(M) operation. In this mode, the backup converter can force switchover of an online unit. This mode also overrides fault status detection of the online units performed by the backup converter.
  • Page 67: Figure 32. Forced Bu Of Converter #1

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 Figure 32 shows the front panel displays after the backup has forced converter 1 offline. Note the online LED allows the user to tell whether the backup is currently active and which converter is being by passed.
  • Page 68: Offset Adjustment

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 A.4.4 O FFSET DJUSTMENT The offset is used to compensate for cable and switch losses. When the system is initially set up and tested, each converter needs to be forced to backup and the offset adjusted to minimize gain mismatch between the normal and bypassed mode.
  • Page 69 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 To remove a “Backup” converter for repair the following procedure must be used: Turn the power switch on the backup converter rear panel to OFF, and remove the power cord from the converter. Disconnect the RF and IF cables from the IOM Module. Unscrew the rack mounting screws on the front panel of the backup converter.
  • Page 70 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 NOTES:...
  • Page 71: Appendix B. Remote Control

    B.1 G ENERAL Each Comtech EF Data series Up Converter can be remotely controlled through a serial port. Primary (chained) converters in a redundancy subsystem can also be indirectly controlled through the backup converter using virtual addressing. Comtech EF Data’s...
  • Page 72: Protocol

    B.2.6 B NACTIVITY EQUIREMENT Comtech EF Data recommends that a minimum of 50 milliseconds bus inactivity be provided by the user between the receipt of a response from an addressed converter and issuing the next command on the serial bus.
  • Page 73: Access Methods

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.3 A CCESS ETHODS Converters may be accessed directly by using a physical address or indirectly through a backup converter by using a virtual address. B.3.1 D IRECT CCESS Converters may be directly accessed by the EIA-232C interface or by the EIA-485 interface in a bus configuration.
  • Page 74: Addresses

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.3.2.2 EIA-232C To control by using the EIA-232C interface, one EIA-232C port on the monitor and control computer is required for each backup converter. Virtual addressing must be established by command. All converters including the backup converter must be in the Redundancy Mode.
  • Page 75: Message Structure

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.5 M ESSAGE TRUCTURE The structure of either a Command , Response or Error Message is as follows: Start Character. Device Address. Command or Response. End of Message String. B.5.1 S TART HARACTER The Start Character begins each message:...
  • Page 76: Error Response

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.5.5 E RROR ESPONSE If a converter cannot execute a Command or detects a protocol violation, an error response is generated. An error is flagged by changing the "/" command designator in the response to a "?".
  • Page 77: Command / Response Pairs

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6 C OMMAND ESPONSE AIRS B.6.1 U TILITY OMMANDS B.6.1.1 T Command Details Set Time: <DEV/TIM_hh:mm:ss'cr' hh = Hour* Confirmation: >DEV/TIM_hh:mm:ss'cr''lf'] mm = Minutes ss = Seconds Retrieve Time: <DEV/TIM_'cr' Confirmation: >DEV/TIM_hh:mm:ss'cr''lf'] * 24 hour military time is used.
  • Page 78 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.1.5 LCD C ONTRAST The default is 15. Command Details Set Contrast: <DEV/CON_xx'cr' xx = 0 to 30 Confirmation: >DEV/CON_xx'cr''lf'] Retrieve Contrast: <DEV/CON_'cr' Confirmation: >DEV/CON_xx'cr''lf'] B.6.1.6 LCD B RIGHTNESS The default is 15. Command Details Set Brightness...
  • Page 79 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.1.9 E QUIPMENT Equipment Type is a command that retrieves the model number and software version of the equipment. The information cannot be changed by command. Command Details Retrieve Equipment Type: <DEV/RET_'cr' Confirmation: >DEV/RET_xxxxxxxxxx yyyyyyy'cr’’lf']...
  • Page 80: Configuration Commands

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.1.11 A PPLICATION DENTIFICATION The Application Identification (AID) command allows a free form message to be created. It is intended to identify either the satellite, transponder, beam, destination or other aspects of the application that may be significant to operations. The message length corresponds to capability of the LCD and is 48 characters in total.
  • Page 81 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.2.2 A TTENUATOR The default is 10 dB. Command Details Set Attenuator: <DEV/ATT_ yy.yy'cr' Confirmation: >DEV/ATT_yy.yy'cr'lf'] Retrieve Attenuator: <DEV/ATT_'cr' Confirmation: >DEV/ATT_ yy.yy'cr''lf'] Note: yy.yy = 0.0 to 25.00 dB in 0.25 steps. B.6.2.3 C TART The cold start function, if enabled, mutes the output signal for a predetermined time...
  • Page 82 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.2.5 A AULT ECOVERY The converter output is automatically muted in the event of a detected fault. Auto Fault Recovery, if enabled, will cause the output signal to go active (unmuted) if all faults clear.
  • Page 83: Modes

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.2.8 C LEAR RESET This command is used to clear a preset number. Command Details Clear a Preset: <DEV/CLR_nn'cr' Confirmation: >DEV/CLR_nn_Cleared'cr''lf'] Note: nn = Preset Number = 01 to 32. B.6.2.9 S ELECT A RESET This command is used to configure the converter to the frequency and attenuation data...
  • Page 84 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 Command Details Initialize Command: <DEV/ICT_xx_yy'cr' Confirmation: >DEV/ICT_xx_yy'cr''lf'] Initialize Status: <DEV/ICT_'cr' Confirmation: >DEV/ICT_xx_yy'cr''lf'] xx = chain position = 01 to 12, or BU. Where BUselects the converter as the backup. yy = chain length for xx = BU (i.e. Backup converter) 01 to 12. yy = unused if xx = 01 to 12 (i.e.
  • Page 85: Status Commands

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.3.3 B ACKUP This command allows the user to force a backup condition for maintenance and test purposes. This command must be sent to the converter designated as the backup converter (i.e., “BU”). When activated this command forces the backup converter to assume the state of the specified chain converter and forces the chain converter offline.
  • Page 86 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.4.2 M AINTENANCE TATUS Command Details Maintenance Status: <DEV/RMS_'cr' Confirmation: >DEV/RMS_'cr' P15_xx.x'cr' 15 Vdc Supply P14_xx.x'cr' 14 Vdc Supply VCC_x.x'cr' VCC Supply 5VD_x.x'cr' Display 5 Vdc TEM_xx'cr' Temperature IFL_xx.x'cr' IFLO Tuning SUM_xx.x'cr' Sum Loop Tuning COR_xx.x'cr'...
  • Page 87 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.4.5 S UMMARY LARM TATUS Summary alarm is set to Fault (FT) if any of the items in Paragraph B.6.4.4 are faulted. Command Details Summary Alarm: <DEV/SAS_'cr' xx = OK or FT Confirmation: >DEV/SAS_xx'cr''lf'] B.6.4.6 T...
  • Page 88 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.4.8 P ACKED AINTENANCE TATUS Packed Maintenance Status: <DEV/PACRMS_'cr' Confirmation: >DEV/PACRMS_aabbccddeeeffgghhii'cr''lf'] where: aa = V15 scaled 123mV per count (0x00 - 0xFF) bb = V14 scaled 123mV per count (0x00 - 0xFF) bc = VCC scaled 39mV per count (0x00 - 0xFF) dd = V5D scaled 39mV per count (0x00 - 0xFF) eee = signed Temperature in degrees C (-10 to +60)
  • Page 89: Stored Alarm

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.4.10 P ACKED LARM TATUS Packed Alarm Status: <DEV/PACRAS_'cr' Confirmation: >DEV/PACRAS_abcdefghijk'cr''lf'] where: a = 1 if V15 Fault, else 0 b = 1 if V14 Fault, else 0 c = 1 if VCC Fault, else 0 d = 1 if V5D Fault, else 0 e = 1 if TEMP Fault, else 0 f = 1 if IFLO Fault, else 0...
  • Page 90 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.6.5.3 L LARMS This command retrieves a list of the stored alarms. This command is currently unavailable when using virtual addressing mode. List All Alarms: <DEV/LAA_'cr' Confirmation: >DEV/LAA_'cr' xx yyyyyyyyyyy hh:mm:ss mm/dd/yy'cr' "...
  • Page 91: Error Processing

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.7 E RROR ROCESSING B.7.1 G ENERAL RRORS The following Error Responses may be generated by any command instead of a confirmation: >DEV?COM CU CMD UNRECOGNIZED'cr''lf'] >DEV?COM IP INVALID PARAM'cr''lf'] >DEV?COM PE PARITY ERROR'cr''lf'] B.7.2 C ONFIGURATION RRORS...
  • Page 92: Converter Remote Command Summary

    UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 B.8 C ONVERTER EMOTE OMMAND UMMARY Table 14. Remote Command Summary Utility Commands Paragraph Set Time <DEV/TIM_hh:mm:ss'cr' B.6.1.1 Set Date <DEV/DAT_mm/dd/yy'cr' B.6.1.2 Set Physical Address <DEV/SPA_xxx'cr' B.6.1.3 Set Baud Rate <DEV/SBR_xxxx'cr' B.6.1.4 Set LCD Contrast <DEV/CON_xx'cr'...
  • Page 93 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 Status Commands Paragraph Retrieve Configuration Status <DEV/RCS_'cr' B.6.4.1 Retrieve Maintenance Status <DEV/RMS_'cr' B.6.4.2 Retrieve Utility Status <DEV/RUS_'cr' B.6.4.3 Retrieve Alarm Status <DEV/RAS_'cr' B.6.4.4 Summary Alarm Status <DEV/SAS_'cr' B.6.4.5 Terminal Status Change <DEV/TSC_'cr' B.6.4.6 Packed Configuration Status...
  • Page 94 UT4500 Series Up Converter MN/UT4500.IOM Remote Control Rev. 0 NOTES:...
  • Page 95: Appendix C. Theory Of Operation

    Appendix C. Theory of Operation Applications RF Signal Conversion Monitor & Control Installation, Operation and Maintenance C.1 A PPLICATIONS This appendix contains a general description of the theory of operation for the Model UT- 4500 Series Up Converters. The UT-4500 Series Up Converters are used for SCPC, DAMA AND TDMA, as well as for full transponder HDTV and analog TV, applications.
  • Page 96: Rf Signal Conversion

    UT4500 Series Up Converter MN/UT4500.IOM Theory of Operation Rev. 0 The "Daisy Chain" configuration is designed to chain the IF input and RF output of up to twelve (12) on-line converters together through TSM's terminating in a backup converter. When a fault occurs in an on-line converter, the TSM in the converter with the fault is commanded to switch to the backup converter.
  • Page 97: Figure 33. Typical Converter Functional Block Diagram (Model Ut-4514 Shown)

    UT4500 Series Up Converter MN/UT4500.IOM Theory of Operation Rev. 0 IF INPUT RF OUTPUT (70 or 140 MHz) (14000-14500 MHz) I/O MODULE MONITOR & CONTROL CONVERTER SIGNAL PATH MODULE SYNTHESIZER 5/10 MHz POWER SUPPLY REF. OSC. Figure 33. Typical Converter Functional Block Diagram (Model UT-4514 shown)
  • Page 98: Monitor & Control

    UT4500 Series Up Converter MN/UT4500.IOM Theory of Operation Rev. 0 C.3 M & C ONITOR ONTROL The Monitor & Control Assembly is designed to monitor the functions of the converter, and provide the control for remote and local command inputs to the converter. Remote control inputs are provided through the EIA-232C or EIA-485 communications port on the rear of the panel, or by local operator inputs through the key-pad on the front panel.
  • Page 99: Appendix D. Maintenance And Troubleshooting

    This appendix is intended to provide procedures to assist operator and maintenance personnel in the checkout, maintenance and troubleshooting of the converter. Comtech EF Data recommends that spare replacement converters be used to replace converters removed from the system for maintenance. Troubleshooting procedures are provided for fault isolation to the module level.
  • Page 100: Maintenance Testing

    UT4500 Series Up Converter MN/UT4500.IOM Maintenance and Troubleshooting Rev. 0 Prime Power Cord Input 5/10 MHz Ref. Osc. Input Reference Power Oscillator Fine Supply Step Summary Fault Relay Output Module Serial Comm. Interface (RS-485 / RS-232C)- COM 1 Monitor & Control Assembly High Speed Bus (HSB) IF Input (IF) IF Loop Input (LP IN)
  • Page 101: Troubleshooting

    The 5 Vdc is developed in the modules. Check the output of the 15 Vdc Power Supply Module, check for other module faults, and check all connections. If the fault still exists, remove the converter and return it to Comtech EF Data for repair.
  • Page 102 A fault (“FT”) indicates that the coarse loop is not locked. Check all connections to the converter module to make sure they are secure. If the fault still exists, remove the Fine Step Module and return it to Comtech EF Data for repair. FINE LOOP DETECT: A fault (“FT”) indicates that the fine loop is not locked.
  • Page 103: Converter I/O Modules

    Comtech EF Data recommends field maintenance replacement at the RF converter level, and that the converter be returned to Comtech EF Data for repairs. However, for field replacement of the converter modules, the following is a list of recommended spare.
  • Page 104 UT4500 Series Up Converter MN/UT4500.IOM Maintenance and Troubleshooting Rev. 0 NOTES:...
  • Page 105: Index

    Index EIA-485/EIA-232C Interface (COM 1), Connector J1 ........19 About this Manual........ix EMC Compliance.........x Access Methods .........57 EN 60950 ........... xi Addresses ...........58 End Of Message.........60 Applications ..........79 Error Processing.........75 Automatic Configuration Verification..48 Error Response...........60 Backup Converter ........40 Federal Communications Commission Baud Rate...........56 (FCC) .............x Bus Inactivity Requirement .......56...
  • Page 106 UT4500 Series Up Converter MN/UT4500.IOM Index Rev. 0 Offset Adjustment........52 Unpacking and Inspection......17 Operation............25 Utility Commands........61 Utility Function Menu........37 Physical Address........58 Physical Configuration.......14 Virtual Address ..........58 Pre-select Function Menu ......34 Prime Power Connection ......18 Prime Power Switch........15 Warranty Policy ........xii Protocol ............56 Rack Mount Installation......17 Rear Panel Connections ......18...
  • Page 107 METRIC CONVERSIONS Units of Length Unit Centimeter Inch Foot Yard Mile Meter Kilometer Millimeter 1 centimeter — 0.3937 0.03281 0.01094 6.214 x 10 0.01 — — 1 inch 2.540 — 0.08333 0.2778 1.578 x 10 0.254 — 25.4 1 foot 30.480 12.0 —...
  • Page 108 2114 West 7th Street Tempe Arizona 85281 USA 480 • 333 • 2200 Phone 480 • 333 • 2161 FAX...

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