Hoshizaki F-1001MAJ-C Instruction Manual page 24

(1) Factory Line Set Modification
1) Recover the line set charge through the Schrader access ports on the Parker quick
connect couplings and store it in an approved container. Do not discharge the
refrigerant into the atmosphere. Remove the extra line set length or add extra tubing.
When adding extra tubing, insulate the additional copper tubes separately.
2) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace
of refrigerant to the lines through the Schrader access ports on the Parker quick
connect couplings (if using an electronic leak detector), and then raise the pressure
using nitrogen gas (140 PSIG). WARNING! Do not use R-404A as a mixture with
pressurized air for leak testing.
3) Evacuate through the Schrader access ports on the Parker quick connect couplings and
charge with R-404A refrigerant vapor to a pressure of 15 to 30 PSIG. Go to step 2 in
"II.G.5.a) Factory Line Set Installation."
b) Field Fabricated Line Set Installation
1) Route the copper tube liquid line and copper tube discharge line (see "II.G.4 Line
Set Size and Refrigerant Charge" for details) from the remote condenser unit to the
icemaker. Leave a service loop behind the icemaker to allow the icemaker to be pulled
out for service. See Fig. 10.
• Ensure that there are no traps and no kinks in the line set. The service loop is not
considered an oil trap.
• Do not coil extra line set. Fabricate the line set to the proper length.
2) Insulate the two copper tubes separately.
3) Install Parker quick connect couplings on each end. OS-QUICK, a universal quick
connect coupling kit available as optional equipment from Hoshizaki America, is
recommended. NOTICE! Before brazing, remove the Schrader valve core from the
access port. When brazing, protect the coupling by using a wet cloth to prevent
the coupling from overheating. Do not use silver alloy or copper alloy containing
arsenic.
4) Allow the coupling to cool, then replace the Schrader valve core.
5) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace
of refrigerant to the lines through the Schrader access ports on the Parker quick
connect couplings (if using an electronic leak detector), and then raise the pressure
using nitrogen gas (140 PSIG). WARNING! Do not use R-404A as a mixture with
pressurized air for leak testing.
6) Evacuate through the Schrader access ports on the Parker quick connect couplings and
charge with R-404A refrigerant vapor to a pressure of 15 to 30 PSIG.
NOTICE
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