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Endress+Hauser Proline Promag 300 Special Documentation

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SD01740D/06/EN/07.22-00
71576941
2022-08-01
Valid as of version
01.06.zz (Device firmware)
Products
Special Documentation
Proline Promag 300
Functional Safety Manual
HART
Solutions
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Summary of Contents for Endress+Hauser Proline Promag 300

  • Page 1 Products Solutions Services SD01740D/06/EN/07.22-00 71576941 2022-08-01 Valid as of version 01.06.zz (Device firmware) Special Documentation Proline Promag 300 Functional Safety Manual HART...

  • Page 3: Table Of Contents

    Proline Promag 300 HART Table of contents Table of contents Manufacturer's Declaration ..4 Repair and error handling ..43 Safety-related characteristic values ..5 Maintenance ..... . . 43 Repair .

  • Page 4: Manufacturer's Declaration

    Manufacturer' s Declaration Proline Promag 300 HART Manufacturer's Declaration A0031601-EN Endress+Hauser...

  • Page 5: Safety-Related Characteristic Values

    Proline Promag 300 HART Manufacturer' s Declaration Safety-related characteristic values General Device designation and permitted 5H3B (Promag H 300) versions 5P3B (Promag P 300) 5W3B (Promag W 300) Order code for "Output; input 1": • Option BA "4-20mA HART" • Option BB "4-20mA + Wireless HART"...
  • Page 6 Manufacturer' s Declaration Proline Promag 300 HART SIL integrity Systematic safety integrity  SIL 2 capable  SIL 3 capable Hardware safety integrity Single-channel service  SIL 2 capable  SIL 3 capable (HFT = 0) Multi-channel service  SIL 2 capable ...
  • Page 7 Proline Promag 300 HART Manufacturer' s Declaration Note The measuring device has been developed for use in "Low Demand" and "High Demand" mode. Explanation Our in-house quality management system saves information on safety-related systematic errors that will become known in the future.

  • Page 8: Certificate

    Certificate Proline Promag 300 HART Certificate Certificate can be accessed at www.endress.com: Downloads Approvals Type: Functional safety (SIL) Product root: e.g. 5H3B Press the "Search" button Endress+Hauser...

  • Page 9: About This Document

    Proline Promag 300 HART About this document About this document Document function This document is part of the Operating Instructions and serves as a reference for application- specific parameters and notes. General information about functional safety SIL is available in the Download Area of the Endress+Hauser website: www.endress.com/SIL.

  • Page 10: Supplementary Device Documentation

    • Device Viewer (www.endress.com/deviceviewer): Enter the serial number from the nameplate • Endress+Hauser Operations app: Enter serial number from nameplate or scan matrix code on nameplate. This Special Documentation and other documentation is available: In the Download Area of the Endress+Hauser website: www.endress.com → Downloads...

  • Page 11: Design

    Proline Promag 300 HART Design Measuring device Documentation code Promag H 300 BA01392D Promag P 300 BA01393D Promag W 300 BA01918D Design Permitted device types The information on functional safety contained in this manual relates to the device versions listed below and are valid as of the specified software and hardware version.
  • Page 12 Design Proline Promag 300 HART Feature Designation Option selected Device model Display operating language Sensor option Customer-specific configuration Application package • EA "Extended HistoROM" • EB "Heartbeat Verification + Monitoring" • EL "OPC-UA server" Suitability for custody transfer measurement Service...

  • Page 13: Marking

    In order to guarantee correct measurement, ensure that no cavitation occurs. Further information on the suitability of the measuring device for safety-related operation is available from your Endress+Hauser sales center. Marking SIL certified devices are marked with the SIL logo on the nameplate.

  • Page 14: Notes On The Redundant Use Of Multiple

    Design Proline Promag 300 HART Order code: Ser. no.: Ext. ord. cd.: Date: A0031473 SIL logo Notes on the redundant use of multiple sensors This section provides additional information regarding the use of homogeneously redundant sensors e.g. in 1oo2 or 2oo3 architectures.
  • Page 15 Proline Promag 300 HART Design The device additionally communicates for information only via HART and contains all HART features with additional device information. HART communication is not part of the safety function. The safety-related output signal is fed to a downstream logic unit, e.g. a programmable logic controller or a limit signal transmitter, where it is monitored for the following: •...

  • Page 16: Basic Conditions For Use In Safety-Related Applications

    Design Proline Promag 300 HART Safety-related Explanation Item no →  1 Implication for safety-related error Impact on measuring output signal uncertainty λ Dangerous undetected: May be outside the defined Dangerous, undetectable failure May be outside the defined error range...

  • Page 17: Safety Measured Error

    Proline Promag 300 HART Design 4.4.1 Additional restrictions for safety-related use An incorrect output signal that deviates from the value specified in the Operating Instructions but is still in the range of 4 to 20 mA, is considered a dangerous, undetected failure.
  • Page 18 Design Proline Promag 300 HART NOTICE When the SIL locking code is entered, the device parameters that affect the safety- related output signal are locked and write-protected. It is still possible to read the parameters. When SIL locking is enabled, restrictions apply on all communication options, such as the service interface (CDI-RJ45), HART protocol and WirelessHART protocol, local display and WLAN.

  • Page 19: Useful Lifetime Of Electrical

    Proline Promag 300 HART Commissioning (installation and configuration) Useful lifetime of electrical components The established failure rates of electric components apply for a useful lifetime of 12 years as per IEC 61508-2: 2010, Section 7.4.9.5, Note 3. Once a device has exceeded its useful lifetime, it should be replaced.

  • Page 20: Operation

    Commissioning (installation and configuration) Proline Promag 300 HART Operation For detailed information on the operating options, see the Operating Instructions. Parameter configuration for safety-related applications 5.5.1 Adjustment of the measuring point The measuring point is calibrated via the operating interfaces. A wizard guides you systematically through all the submenus and parameters that have to be set for configuring the measuring device.
  • Page 21 Proline Promag 300 HART Commissioning (installation and configuration) Detailed information concerning the SIL label: • Permitted device types →  11 • SIL marking on the transmitter nameplate →  13 Overview of the SIL mode The SIL mode enables the following steps: Makes sure that the preconditions are met.
  • Page 22 Commissioning (installation and configuration) Proline Promag 300 HART NOTICE Once the SIL device has been locked, the process-related parameters are write protected, and thereby locked, for security reasons. It is still possible to read the parameters. When SIL locking is enabled, restrictions apply on all communication options, such as the service interface, HART protocol and WirelessHART protocol, local display and WLAN.
  • Page 23 Proline Promag 300 HART Commissioning (installation and configuration) NOTICE If the measuring device has been set to the Mass flow option measured variable, the Assign current output in the SIL confirmation sequence is automatically changed to Volume flow option. The 4 mA value and 20 mA value are reset to the factory setting.
  • Page 24 Commissioning (installation and configuration) Proline Promag 300 HART Expert Sensor Process parameter Empty pipe Flow detection override A0031507-EN The diagnostic behavior is set in such a way that the measuring device is set to the safe state when an error occurs. This means that the diagnostic messages listed in the graphic are set to alarm and the current output adopts the configured failsafe mode .
  • Page 25 Proline Promag 300 HART Commissioning (installation and configuration) • 833 Electronics temperature too low • 834 Process temperature too high • 835 Process temperature too low • 881 Sensor signal path • 953 Asymmetry noise signal too high path Expert...
  • Page 26 Commissioning (installation and configuration) Proline Promag 300 HART Setup Advanced Setup Electronic cleaning circuit A0031501-EN Expert Output Current Output 1 Measuring Mode Forward Flow A0031506-EN Endress+Hauser...
  • Page 27 Proline Promag 300 HART Commissioning (installation and configuration) To check that values are displayed correctly, the following string appears on the device display or operating tool: 0123456789+-. The user must confirm that the values are displayed correctly.  The device displays the current settings for the following parameters one after...
  • Page 28 Commissioning (installation and configuration) Proline Promag 300 HART A0029630 Check the write protection switch (WP) in the connection compartment. Set this switch to the ON position where necessary.  Hardware write protection enabled. Restart the device on completion of the SIL confirmation sequence.

  • Page 29: Operation

    Proline Promag 300 HART Operation Enter the SIL locking code 7452.  If the SIL locking code has been entered correctly, the message "End of sequence" appears on the display. Press the  key to confirm. The SIL mode is now deactivated.

  • Page 30: Alarm And Warning Messages

    Proof testing Proline Promag 300 HART In some other cases (e.g. short circuit of cabling), output currents of ≥ 21 mA occur irrespective of the configured failure current. For alarm monitoring, the downstream automation system must be able to recognize both maximum alarms (≥...
  • Page 31 This supports the documentation of proof tests according to IEC 61511-1, Section 16.3.3, "Documentation of proof tests and inspections". The Heartbeat Technology developed by Endress+Hauser can be used to implement the "Flexible testing" test strategy of field devices under NA106.

  • Page 32: Test Sequence A (Ptc = 99 %)

    The Heartbeat Technology developed by Endress+Hauser can be used to implement the "Flexible testing" test strategy of field devices under NA106 . Device verification (Heartbeat Verification) enables the documentation of the current device diagnostic or the device status as proof of testing.
  • Page 33 Proline Promag 300 HART Proof testing For information on the required measured error for the device, see the "Performance characteristics" section of the Operating Instructions ‣ Follow the information in the section on "Restrictions for use in safety-related applications, information on measured errors" →  17.
  • Page 34 Proof testing Proline Promag 300 HART A0034446  2 External verification taking the example of a passive current output Automation system with current input (e.. g. PLC) Power supply unit Ammeter Transmitter Connect the ammeter to the transmitter by looping it in series into the circuit.

  • Page 35: Test Sequence C (Ptc = 98 %)

    Proline Promag 300 HART Proof testing 7.1.4 Connecting the test Re-activate the locked SIL mode →  21. Deactivate bypassing of safety function of process control system. Document results of proof test in accordance with the safety management guidelines applicable to the system.

  • Page 36: Test Sequence D (Ptc = 36 %)

    Proof testing Proline Promag 300 HART Measure the current of the DUT at the logic subsystem (process control system or safety-related PLC). Evaluation of results: Testing with a secondary standard (volume flow) The amount of deviation between the measured flow rate and the set point must not exceed the measured error specified for the safety function.
  • Page 37 Proline Promag 300 HART Proof testing The device can be restarted using one of the following methods: • Disconnecting and reconnecting the terminal voltage. • In the Device reset parameter, select the Restart device option. Setup → Advanced setup → Administration ‣...
  • Page 38 Proof testing Proline Promag 300 HART Connecting the measuring equipment and external testing • Connecting the measuring equipment in the measuring circuit • External check of the passive current output Requirements for the measuring equipment: • DC current measuring uncertainty ±0.2 % •...
  • Page 39 Proline Promag 300 HART Proof testing Parameter overview with brief description Parameter Prerequisite Description Selection / User Factory setting entry Current output – Switch the simulation of 1 to n simulation the current output on and off. Current output In the Current output Enter the current value for •...

  • Page 40: Test Sequence E (Ptc = 19 %)

    Proof testing Proline Promag 300 HART NOTICE At least 52 % of dangerous, undetected failures can be detected using the test sequences described (PTC = 0.52). The influence of systematic errors on the safety function is not fully covered by the test. Systematic errors can be caused, for example, by medium properties, operating conditions or buildup.

  • Page 41: Test Sequence F (Ptc = 0 %)

    Proline Promag 300 HART Proof testing 7.4.2 Test sequence: Heartbeat Verification Select Heartbeat Verification (standard). Initiate Heartbeat Verification. Verification is performed automatically in the device: see the "Standard verification" section of the "Special Documentation for Heartbeat Technology" . Acceptance criteria: External Heartbeat Verification Check whether the result of the verification is Passed or Failed.
  • Page 42 Proof testing Proline Promag 300 HART Preparation Byassing of safety function of process control system, to prevent accidental activation of the safety function. ‣ Deactivate the locked SIL mode →  28. 7.5.1 Test sequence: Heartbeat Verification Select Heartbeat Verification (standard).

  • Page 43: Verification Criterion

    • Person who performed the repair Components may be repaired/replaced by the customer' s technical staff if original Endress+Hauser spare parts are used (they can be ordered by the end user), and if the relevant installation instructions are followed. For detailed information on returns, see the Operating Instructions.

  • Page 44: Modification

    Installation Instructions: see the Download Area under www.endress.com. The replaced component must be sent to Endress+Hauser for the purpose of fault analysis if the device has been operated in a protective system and a device error cannot be ruled out. In this case, always enclose the "Declaration of Hazardous Material and Decontamination"...
  • Page 45 Proline Promag 300 HART Appendix A0015443  4 System components Pump Measuring device Valve Automation system An analog signal (4–20 mA) proportional to the volume flow is generated in the transmitter. This is sent to a downstream automation system where it is monitored to determine whether it falls below or exceeds a specified limit value.
  • Page 46 Appendix Proline Promag 300 HART 9.1.2 Description of use of protective system The measuring device can be used in protective systems to monitor the following (Min., Max. and range): Volume flow NOTICE The device must be correctly mounted to guarantee safe operation.

  • Page 47: Commissioning Or Proof Test Report

    Proline Promag 300 HART Appendix Commissioning or proof test report 9.2.1 Test report – Page 1 A0049162 Endress+Hauser...
  • Page 48 Appendix Proline Promag 300 HART 9.2.2 Test report – Page 2 A0049163 Endress+Hauser...

  • Page 49: Verification Or Calibration

    Proline Promag 300 HART Appendix 9.2.3 Parameter settings for the SIL mode A0049164 Verification or calibration The SIL mode must be disabled in order to verify the measuring point with Heartbeat Technology or calibrate the measuring point. NOTICE To use the device in a safety function again following a verification or calibration, the configuration of the measuring point must be checked and the SIL mode must be enabled again.
  • Page 50 Appendix Proline Promag 300 HART Version Changes Valid as of firmware version SD01740D/06/xx/02.17 Changes: Operating Instructions for the 01.01.zz (HART; from delivery date October 1, device 2017) SD01740D/06/xx/01.16 First version 01.00.zz (HART; from delivery date August 2, 201) Endress+Hauser...
  • Page 52 *71576941* 71576941 www.addresses.endress.com...

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