Greenlee Gator LS60 Instruction Manual
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Greenlee Gator LS60 Instruction Manual

Battery-powered punch driver
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INSTRUCTION MANUAL
TM
GATOR
LS60 BATTERY-POWERED
PUNCH DRIVER
Read and understand this material before operating
or servicing this equipment. Failure to understand how
to safely operate this tool could result in an accident
causing serious injury or death.
999 2257.6
© 1998 Greenlee Textron
IM 1310 REV 1 4/98

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Summary of Contents for Greenlee Gator LS60

  • Page 1 Read and understand this material before operating or servicing this equipment. Failure to understand how to safely operate this tool could result in an accident causing serious injury or death. 999 2257.6 © 1998 Greenlee Textron IM 1310 REV 1 4/98...

  • Page 2: Table Of Contents

    The Greenlee Gator™ LS60 Battery-Powered Punch Driver is intended to be used with Greenlee punches, dies, and draw studs for punching holes through plastic, fiberglass, aluminum and steel. The LS60 is designed to be used with the following Greenlee accessories: • Standard punches, dies, and draw studs ®...

  • Page 3: Important Safety Instructions

    Safety is a critical factor in the design of Greenlee equipment. The best program starts with a safety-conscious operator. The information highlighted in this bulletin describes operating practices for the benefit of the workers who will use our equipment in their daily jobs.
  • Page 4 • Use only with Greenlee punches, dies, and draw studs. Other manufacturer’s components may not withstand the forces generated by this punch driver and may break and strike nearby person- nel, causing severe injury or death.

  • Page 5: Location Of Decals

    * Punching 1/2" conduit size holes in 10 gauge (3 mm) mild steel. The actual number of holes per battery charge will vary with hole size and material being punched. Greenlee Textron / Subsidiary of Textron Inc. 500 4284.0 Identification Serial Number 500 3526.6...

  • Page 6: Identification

    4. Ram 5. Housing 6. Battery Load Display 7. Battery Cartridge 8. Trigger Lock 9. Hand Guard 10. Tank Housing Cover 11. Oil Reservoir 12. Oil Plug Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...

  • Page 7: Operating Controls

    Release the trigger when the punch completes the hole. The LS60 may not sense when a hole is made in sheets thinner than 18ga (1 mm) and soft materials (such as plastic, etc.) Note: A “popping”...
  • Page 8 MATERIAL PUNCHED MAXIMUM (0.0747" [2 mm]) MILD STEEL Using 7/16" draw stud and step-saver adapter Greenlee Textron / Subsidiary of Textron Inc. 3/4" ADAPTER 1/2" (12.7 mm) PILOT HOLE 3/8" DRAW STUD MATERIAL BEING PUNCHED 7/8" (22.2 mm)
  • Page 9 3/8" Counter Nut Punching with 1" [25,4mm] square .750" x 1.140" [19,1mm x 29,0mm] through 1.250" x 1.380" [31,8mm x 35,1mm] rectangular Punch Greenlee Textron / Subsidiary of Textron Inc. End with Long Threads 1/4" Adapter 60115 1/4" Draw Stud...
  • Page 10 Punching with “D”, Double “D”, and Key sizes Counter Nut Punching with Electronic Connector Panel Punches Punch 04638 3/8" Counter Nut Greenlee Textron / Subsidiary of Textron Inc. Pilot Hole 60235 Draw Stud Pilot Hole Punch 34421 3/8" Draw Stud 7/16"...

  • Page 11: Capacity And Draw Stud Selection Guide

    31874 and 29451 included with LS6011A, LS6012A and LS6022A units only. Greenlee Textron / Subsidiary of Textron Inc. 1 2 3 4 5...

  • Page 12: Charging The Battery

    20 seconds after completing a punch cycle. Momentary flashing after completing a punch cycle. Constant illumination when operating without a load. Greenlee Textron / Subsidiary of Textron Inc. Battery/Tool Condition Normal. Electronic testing was successful. Low battery charge level.

  • Page 13: Maintenance

    1. Thoroughly clean all surfaces. 2. Check the oil level. Annually or After 10,000 Punching Cycles The LS60 Battery-Powered Hydraulic Punch Driver is equipped with smart electronics that will indicate when service is due. When the battery load display flashes for...

  • Page 14: Troubleshooting

    Ram stops during operation. Ram stops before punch is completely through material. Tool loses oil. Greenlee Textron / Subsidiary of Textron Inc. 2. Use a NONFLAMMABLE contact cleaner or pencil eraser to clean the electrical contacts on the battery and cable cutter.
  • Page 15 20 seconds after completing a punching cycle. Battery load display flashes momentarily after completing a punching cycle. Greenlee Textron / Subsidiary of Textron Inc. PROBABLE CAUSE Battery charge low. Tool has completed 10,000 or more cycles. Low battery charge. Tool has completed more than 10,000 cycles.

  • Page 16: Waste Disposal

    Greenlee Textron / Subsidiary of Textron Inc. Service Should your battery-powered punch driver require service, return it to an authorized Greenlee service center. In North America: Customer Center and Field Service: 800/435-0786 Fax (24 Hour) Customer Center: 800/451-2632 or...

  • Page 17: Disassembly

    15. Remove feeding tube subassembly by unscrewing feeding tube (19). Replace the oil filters (59, 10 and 11). Greenlee Textron / Subsidiary of Textron Inc. Motor, Gearbox and Bearing Disassembly 16. Remove tamper-proof paper seal (60). 17. Remove two screws (76). Remove end cap (2).

  • Page 18: Reassembly

    Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 13. Insert the plug (16) into the reservoir. Greenlee Textron / Subsidiary of Textron Inc. Final Reassembly 14. Remove the protective plastic bag from the elec- tronics subassembly.

  • Page 19: Exploded Views And Parts List

    GATOR™ LS60 Battery-Powered Punch Driver Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 20 GATOR™ LS60 Battery-Powered Punch Driver Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...

  • Page 21: Parts List

    500 4153.3 500 4154.1 500 4155.0 500 4157.6 500 3633.5 500 4921.6 Greenlee Textron / Subsidiary of Textron Inc. Description Pump Housing ... 1 End Cap ... 1 Mounting Block ... 1 Oil Reservoir ... 1 Pressure Relief ... 1 Plug ...
  • Page 22 500 4284.0 500 4241.6 500 2999.1 500 4654.4 500 4923.2 500 4114.2 Greenlee Textron / Subsidiary of Textron Inc. Description Screw, Socket Head ... 1 Screw, Fillister Head ... 2 Screw, Fillister Head ... 2 Lock Washer ... 1 Pump and Motor ... 1 Piston ...

  • Page 23: Declaration Of Conformity

    Greenlee Textron GATOR™ LS60 Battery-Powered Punch Driver 4455 Boeing Drive, Rockford, IL 61109-2988 USA Auf dem Knapp 46 42855 Remscheid Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070 Dipl.-Ing. Joh.-Christoph Schütz, CE-Beauftragter...
  • Page 24 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA Customer Service (International): 815/397-7070 • Fax: 815/397-1391 Customer Service (North America): 800/435-0786 • Fax: 800/451-2632, 815/397-1865 Canada Fax: 800/524-2853 Printed in the U.S.A.

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