Greenlee ECCXL Service Manual

Greenlee ECCXL Service Manual

Gator battery-powered pistol grip tools

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SERVICE MANUAL
(E12CCXL shown)
GATOR
®
Battery-powered
Pistol Grip Tools
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52054764 REV 12
© 2014 Greenlee Textron Inc.
5/14

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Table of Contents
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Summary of Contents for Greenlee ECCXL

  • Page 1 (E12CCXL shown) GATOR ® Battery-powered Pistol Grip Tools Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52054764 REV 12 © 2014 Greenlee Textron Inc. 5/14...
  • Page 2: Table Of Contents

    Accessories—ECCXL and E12CCXL ......32 All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Textron Innovations Inc.
  • Page 3: Important Safety Information

    Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 4: Main Illustration-All Tools

    Battery-powered Pistol Grip Tools Main Illustration—All Tools Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 5: Main Parts List-All Tools

    Housing unit, 6-ton (ECCXL, EK06ATL, EK06ATCL, EK06FTL, ESG45L, 52049248 Decal kit, pistol grip, Greenlee ....1 ESG50L, LS60L) ........1 52062866 Decal kit, pistol grip, Greenlee Utility ..1 52066317 Housing unit, 6-ton (EK622PLU) ....1 52047629 Identification decal (ECCXL)...... 1 52049229...
  • Page 6: Motor Illustration And Parts List-All Tools

    Release Lever Illustration and Parts List—All Tools Part No. Description 52049233 Release lever unit Release lever ..........1 Socket head screw ........1 Compression spring ........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 7: Eccxl, Esg45L, Esg50L, Esc85L

    Battery-powered Pistol Grip Tools Pump Illustration and Parts List—ECCXL, ESG45L, ESG50L, ESC85L, EK06ATL, EK06ATCL, EK06FTL Part No. Description Part No. Description 52049246 Pump housing unit (A) Bearing ............2 (ECCXL, ESG45L, ESG50L, ESC85L) O-ring (included in 52054906) ....1 52054792 Pump housing unit (B) Pin .............
  • Page 8: E12Ccxl, Ek12Idl, Ek1230L, Ek1230Cl, Ek1240L, Ek1240Cl, Ek1240Kl, Esc105L, Ek1550L, Ek1550Ftlu, Esg55L, Esg105L

    Solenoid kit (includes 17–21) Pump housing ........... 1 52055065 Switch lever kit (includes 10–12) Hanging ring ..........1 52055068 Wrench, bushing 50109162 Threaded bushing ........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 9: Esp710L, Ls60L

    Hanging ring ..........1 Filter ............1 50109162 Threaded bushing ........1 Pump housing ........... 1 Pump housing ........... 1 50109308 Threaded bushing ........1 52055068 Wrench, bushing Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 10: Relief Valve Illustration And Parts List-All Tools

    Washer (included in 52054906) ....1 Piston sleeve ..........1 Pump piston ..........1 Washer (included in 52054906) ....1 Valve stem ..........1 Spring ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11: Head And Ram Illustration And Parts List Eccxl

    Battery-powered Pistol Grip Tools Head and Ram Illustration and Parts List—ECCXL Part No. Description Part No. Description 50013440 Head and ram unit (includes 1–21) 50067150 Fixed head ..........1 50043838 Spring ............3 Movable head ..........1 O-ring (included in 52054906) ....1 Latch ............
  • Page 12: Ek06Atl, Ek06Atcl

    Pivot pin ............ 2 50063405 Pin ............. 1 50061011 Screw ............2 50058398 Compression spring ........1 50063820 Sleeve ............1 50061291 Bearing retainer kit (includes 2, 3) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 13: Ek06Ftl

    Compression spring ........1 50060910 Compression spring ........2 50063820 Sleeve ............1 50060961 Ball screw ..........1 50061291 Bearing retainer kit (includes 4, 5) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 14: Ek622Plu

    Die holder kit (includes 23, 24) Die retainer ..........2 Threaded stud ........... 1 Compression spring ........4 Pin ............. 1 52057106 Screw ............2 52020648 Piston cup ..........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 15: E12Ccxl

    UA12T, U-type die adapter set 52062835 Plate ............2 (includes two of item 2) Adapter disk ..........1 52063244 Pin kit (includes 14 and two of item 18) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 16: E12Ccxl

    Latch ............1 50118374 Adapter lock kit (includes 3, 16, 17) 50111205 Plate ............1 52020102 UA12T, U-type die adapter set (includes two of item 2) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 17: Ek12Idl

    Screw, #10-32 x .25 skt set cone pt ..1 52064268 Crimp head ..........1 52021550 Spring kit (includes 2, 13–17) 52020273 Latch ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 18: Indenter And Head Replacement

    • to decrease distance, add a spacer (4, 5). .205 .205 .195 .195 7. Install indenter (6) and secure with set screw (9). 7. Install indenter (6) and secure with set screw (9). Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 19: Ek1230L, Ek1230Cl

    O-ring (included in 52054906) ....1 50038214 Compression spring ........1 Backup ring (included in 52054906) ..1 50053167 Die release pin ........... 1 50067796 Piston ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 20: Ek1240L, Ek1240Cl

    Ram assembly (includes items 8–12) 50038214 Compression spring ........1 50053167 Die release pin ........... 1 50053183 Release shaft ..........1 90550641 Spring pin ..........1 Ram ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 21: Ek1240Kl

    Ram spring ..........1 50066714 Ram ............1 O-ring (included in 52054906) ....1 Backup ring (included in 52054906) ..1 50067796 Piston ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 22: Ek1550L

    O-ring (included in 52054906) ....1 Disk ............2 50019210 Screw ............1 Spring ............2 50066943 Stop ............1 Die pin ............2 Spacer ............1 Nut ............. 2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 23: Ek1550Ftlu

    Pivot pin kit (includes 7–12) Compression spring ........1 52062272 Seal kit (includes 13, 19, 20) O-ring ............1 52062273 Ram kit (includes 6, 15–17) Washer ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 24: Esg45L

    Screw ............1 50103970 Stationary blade ........1 52065822 Stroke adjustor (used in models 50103989 Cutting blade ..........1 with M3x5 mm screw) ....... 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 25: Esg50L

    Cutting head base ........1 50058371 Adapter disk ..........1 O-ring (included in 52054906) ....1 50041789 Latch ............1 50034308 Retaining ring ..........4 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 26: Esg55L

    O-ring (included in 52054906) ....1 Ball pin indent ........... 1 Backup ring (included in 52054906) ..1 Pin assembly ..........1 50067796 Piston ............1 Pin guide ........... 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 27: Esg105Lu

    End cap ............. 1 52065149 Plate kit (includes 4–9) Spring, 40 mm ........... 2 52065150 Spring kit (includes 10–14) 52065181 Fastener kit (includes 2, 15–23) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 28: Esc85L

    (included in 52054906) ......1 50043676 M5 socket head cap screw ....... 2 O-ring (included in 52054906) ....1 Link ............2 52046857 Pin kit (includes 12,13) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 29: Esc105L

    Blade guide ..........1 52046857 Pin kit (includes 14, 15) Pivot pin ............ 1 52046858 Attachment block kit (includes 1, 12) Attachment block ........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 30: Esp710L

    Screw, M4 x 6..........2 Backup ring (included in 52054906) ..1 Piston ............1 52020648 Piston cup ..........1 Bushing ............. 1 Spring ............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 31: Ls60L

    Fillister head screw ........2 50049267 Ram ............1 Piston O-ring (included in 52054906) ..1 50049275 Spacer ............3 Piston backup ring (included in 52054906) ......1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 32: Accessories-Eccxl And E12Ccxl

    4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...

Table of Contents