Operation - Greenlee GATOR EK1230 Instruction Manual

Operation

Electric shock hazard:
This tool is not insulated. When using
this unit on or near energized electri-
cal lines, use proper personal protec-
tive equipment.
Failure to observe this warning could
result in severe injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from flying
debris or hydraulic oil.
Skin injection hazard:
Do not use hands to check for oil
leaks. Oil under pressure easily punc-
tures skin. If injured, seek medical
attention immediately to remove oil.
Failure to observe this warning could
result in serious injury, gangrene, or
death.
An incomplete crimp can cause a fire.
• Use proper die, connector, and cable combina-
tions. Improper combinations can result in an
incomplete crimp.
• An audible "pop" indicates that the crimping tool
has achieved a complete crimp. If you do not hear
a "pop," the crimp is incomplete.
Failure to observe these warnings could result in
severe injury or death.
Pinch points:
Keep hands away from the crimping
tool head when crimping.
Failure to observe this warning could
result in severe injury or death.
Greenlee / A Textron Company
EK1230 and EK1230C Crimping Tools
The battery indicator illuminates to show battery charge
level as follows:
Normal: Illuminates momentarily at beginning of crimp.
Normal: Flickering at point of maximum crimping force.
Low charge: Flickering during entire crimping cycle.
Low charge: Illuminates continuously when operating
without a load.
1. Clean the die seat area.
2. Install the proper size and type of crimping dies.
3. Press the release button on the C-head and slide
one of the die halves into the jaw. Release the
button and slide the die half until the retainer snaps
and locks the die into place.
4. Press the release button on the ram body (located
in the cutout) and slide the other die half in. Release
the button and slide the die half until the retainer
snaps and locks the die into place.
5. Follow the connector manufacturer's instructions for
appropriate cable strip length and surface preparation.
6. Insert cable fully into connector and center the
connector between the dies.
1ST COMPRESSION
SIDE A
7. Using the sequence illustrated here, press the
trigger to advance the dies. Continue to crimp until
the pressure relief valve activates.
Note: Pressure relief occurs at approximately
106 kN (12 tons) and is indicated by an audible "pop."
8. After achieving pressure relief, the ram automatically
returns to the start position and the dies retract.
9. To stop the ram from returning fully, activate the
trigger for a brief moment. This activation will close
the retraction valve and stop the retraction motion.
10. When using KC12-type dies, complete the number
of crimps listed on the "Connector Selection" chart
in this manual. For other dies, complete the number
of crimps specified by the manufacturer.
11. Remove the connector from the crimping tool.
Note: After completing the last crimp on an aluminum
connector, wipe off the excess oxide inhibitor.
6
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
CRIMPING DIRECTION
1ST COMPRESSION
CRIMPING DIRECTION
SIDE B
1ST COMPRESSION
SIDE B
CRIMPING DIRECTION
SIDE A