Honda HRS536C Owner's Manual
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Honda HRS536C Owner's Manual

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Rotary Mower
HRS536C
OWNER'S MANUAL
MANUEL DE L'UTILISATEUR
BEDIENUNGSANLEITUNG
MANUAL DE EXPLICACIONES
GEBRIUKSAANWIJZING
MANUALE DELL'UTENT
© 1997–2007 American Honda Motor Co., Inc.—All Rights Reserved

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Summary of Contents for Honda HRS536C

  • Page 1 Rotary Mower HRS536C OWNER'S MANUAL MANUEL DE L'UTILISATEUR BEDIENUNGSANLEITUNG MANUAL DE EXPLICACIONES GEBRIUKSAANWIJZING MANUALE DELL'UTENT © 1997–2007 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 2 The warranty policy is a separate document provided by your dealer. Honda Power Equipment Mfg., Inc. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.

  • Page 3: Table Of Contents

    CONTENTS SAFETY INSTRUCTIONS ....... . 3 COMPONENT IDENTIFICATION ......7 CONTROLS .

  • Page 4: Safety Instructions

    1. SAFETY INSTRUCTIONS WARNING – To ensure safe operation – • Honda lawn mowers are designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the mower. Failure to do so could result in personal injury or equipment damage.
  • Page 5 1. SAFETY INSTRUCTIONS • Replace faulty mufflers. • Before using, always visually inspect to see that the blade(s), blade bolt(s) and mower housing are not worn or damaged. Replace worn or damaged blade(s) and bolt(s) in sets to preserve balance. •...
  • Page 6 1. SAFETY INSTRUCTIONS • Do not start the engine when standing in front of the discharge chute opening. • Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. • Never pick up or carry a lawn mower while the engine is running. •...
  • Page 7 2. Conformity mark, according to the 8. Model. EEC/89/392 modified Directive. 9. Manufacturer’s name and address. 3. Nominal power in kilowatt. 4. Recommended engine speed in rpm. HONDA POWER EQUIPMENT MFG., INC. P.O. BOX 37, HONDA DRIVE, NC HWY. 119 SWEPSONVILLE, N.C. 27359 U.S.A.

  • Page 8: Component Identification

    2. COMPONENT IDENTIFICATION 2. COMPONENT IDENTIFICATION DRIVE CLUTCH HANDLEBAR LEVER (CSD ONLY) FLYWHEEL BRAKE LEVER A (LABEL) B (LABEL) RECOIL STARTER GRIP REAR CUTTING HEIGHT ADJUSTMENT LEVER ENGINE SERIAL NUMBER OIL FILLER CAP DISCHARGE GUARD FRONT CUTTING HEIGHT MUFFLER ADJUSTMENT LEVERS HRS536CPD: Manually propelled (push) HRS536CSD: Self-propelled, single speed...
  • Page 9 2. COMPONENT IDENTIFICATION THROTTLE LEVER FUEL TANK CAP FRAME SERIAL NUMBER SPARK PLUG CAP HANDLEBAR LOCKING KNOB (2) FUEL VALVE CARBURETOR AIR CLEANER MOWER DECK Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries.

  • Page 10: Controls

    3. CONTROLS DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor. The fuel valve must be ON to start and operate the mower. The fuel valve should be kept OFF when the mower is not in use.
  • Page 11 3. CONTROLS Flywheel Brake Lever FLYWHEEL BRAKE LEVER This lever is connected to the engine flywheel brake and the ignition switch. The engine will not start unless this lever is pulled backward. Drive Clutch Lever (SD) The drive clutch lever engages DRIVE CLUTCH LEVER (SD) (push forward) and disengages (release) the transmission that...

  • Page 12: Pre-Operation Checks

    4. PRE-OPERATION CHECKS ARE YOU READY TO MOW? Be sure to wear protective clothing. Long pants and eye protection can lower your risk of injury from thrown objects. Wear footwear that protects your feet and won’t let you slip if you mow on slopes or uneven ground.
  • Page 13 When a blade needs sharpening or replacement take the lawn mower to an authorized Honda servicing dealer. Or, if you have a torque wrench, you can remove and install the blade yourself (see pages 40).
  • Page 14 4. PRE-OPERATION CHECKS Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface. 1. Remove the oil filler cap, and wipe the dipstick clean. 2. Insert and remove the dipstick without screwing it into the filler neck.
  • Page 15 4. PRE-OPERATION CHECKS Fuel Fuel tank capacity: 0.91  Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. Never refuel the mower inside a building where gasoline fumes may reach flames or sparks.
  • Page 16 4. PRE-OPERATION CHECKS Air Cleaner Inspection Make sure the air filter is clean and in good condition. A dirty air filter will restrict air flow to the carburetor, reducing engine performance. Refer to page 37 for air cleaner service. AIR CLEANER HOUSING PAPER FILTER COVER...
  • Page 17 4. PRE-OPERATION CHECKS Cutting Height ADJUSTMENT LEVERS Check the mower deck cutting height settings, and be sure that all four adjustment levers are set to the same cutting height position. The lowest setting is approximately 25 mm and the highest setting is 90 mm. Each position increments about 13 mm.

  • Page 18: Operation

    5. OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review the MOWER SAFETY beginning on page 3 and the previous chapter, titled BEFORE OPERATION . Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills.
  • Page 19 5. OPERATION WARM ENGINE: Move the throttle to FAST. FAST 1. SD: Release the drive clutch lever. If the drive clutch lever is engaged, the mower will move forward when you operate the starter. 2. Pull back on the flywheel brake lever and hold it against the handlebar.
  • Page 20 5. OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality, always mow with the throttle lever in the FAST position. When the blade rotates at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently. Do not try to increase the preset engine speed, the blade could fracture and come apart.
  • Page 21 5. OPERATION Drive Clutch Lever (SD) Push the drive clutch lever DRIVE CLUTCH LEVER (SD) forward and hold it against the handlebar to propel the mower forward. Release the drive clutch lever to stop the mower’s forward movement. Always release the drive clutch lever before starting the engine.
  • Page 22 5. OPERATION STOPPING THE ENGINE SLOW 1. Move the throttle lever to the SLOW position. DRIVE CLUTCH LEVER (SD) 2. Release the drive clutch lever (SD). FLYWHEEL BRAKE LEVER 3. Release the flywheel brake lever. 4. When the mower is not in use, turn the fuel valve to OFF. FUEL VALVE...
  • Page 23 5. OPERATION SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground.
  • Page 24 5. OPERATION Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control.
  • Page 25 5. OPERATION MOWING TIPS When to Mow Most grasses should be mowed ⁄ when they have grown to 1 inch above their recommended height. More frequent mowing is required for mulching than for bagging. For best results, you may need to mow the lawn twice a week during the growing season.
  • Page 26 5. OPERATION Blade Speed The blade must spin very fast to cut properly. Always use the FAST throttle setting. If engine speed drops, it could mean the engine is being overloaded by the blade trying to cut too much grass. Mow a narrower swath, move the mower slower, install the discharge cute, or raise the cutting height.
  • Page 27 5. OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results.

  • Page 28: Transporting/Storage

    6. TRANSPORTING/STORAGE BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Turn the fuel valve to OFF.
  • Page 29 6. TRANSPORTING/STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower troublefree and looking good. The following steps will help to keep rust and corrosion from impairing your lawn mower’s function and appearance, and will make the engine easier to start when you use the lawn mower again.
  • Page 30 6. TRANSPORTING/STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components, serviced or replaced.
  • Page 31 6. TRANSPORTING/STORAGE Draining the Fuel Tank and Carburetor 1. Remove the carburetor drain bolt with a 10 mm wrench, and drain the carburetor bowl fuel into an approved container. WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
  • Page 32 6. TRANSPORTING/STORAGE STORAGE PRECAUTIONS If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer.

  • Page 33: Maintenance

    Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. If you operate your mower under severe conditions, such as sustained high-load...
  • Page 34 Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new, genuine...
  • Page 35 (1) Service more frequently when used in dusty areas. (2) These items should be serviced by an authorized Honda servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures.
  • Page 36 7. MAINTENANCE ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Turn the fuel valve to OFF to reduce the possibility of fuel leakage (see page 21). 2. Wipe the oil filler area clean, then remove the oil filler cap/dipstick. 3.
  • Page 37 The SAE oil viscosity and service classification are in the API label on the oil container. Honda recommends that you – 2 0 100 F 10W-30 use API SERVICE –...
  • Page 38 Flywheel Brake Lever Operation Inspection. Start the engine outdoors and move the throttle to FAST. Release the flywheel brake lever; the engine should stop quickly. If it does not, take your mower to an authorized Honda servicing dealer for repair.
  • Page 39 7. MAINTENANCE Spark Plug Service Refer to page 45 for replacement spark plug numbers. NOTICE An incorrect spark plug can cause engine damage. For good performance, the spark plug must be properly gapped and free of deposits. SPARK PLUG 1. Disconnect the spark plug cap and remove dirt from the area.
  • Page 40 1,524 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage. For use at low altitudes, have an authorized Honda servicing dealer return the carburetor to original factory specifications. Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher.
  • Page 41 To avoid weakening the blade, or causing imbalance or poor cutting, the blade should be sharpened by trained staff at an authorized Honda servicing dealer. If replacing the blade, use a genuine Honda replacement blade or equivalent.
  • Page 42 7. MAINTENANCE If you don’t have a torque wrench, have an authorized Honda servicing dealer tighten the blade bolts before you use the mower. If the blade bolts are overtightened, they could break. If the blade bolts are not tightened enough, they could loosen or come out. In either case, it would be possible for the blade to fly off while you are operating the mower.

  • Page 43: Troubleshooting

    Start engine with throttle lever in FAST position. 4. Take mower to an Fuel filter clogged, Replace or repair faulty authorized Honda carburetor malfunction, components as necessary. servicing dealer, or ignition malfunction, refer to shop manual. valves stuck, etc.
  • Page 44 Replace damaged by improper sharpening. blade (p. 40). 2. Take mower to an Mechanical damage, such Replace or repair faulty authorized Honda as a bent crankshaft. components as necessary. servicing dealer for repair. MOWING AND BAGGING PROBLEMS Poor Cut Quality or...

  • Page 45: Specifications

    9. SPECIFICATIONS MOWER MODELS HRS536CPD: Manually propelled HRS536CSD: Self-propelled DIMENSIONS, WEIGHTS, AND CAPACITIES Length PD: 1554 mm SD: 1621 Width (at mower deck) 585 mm Overall Height (with cutting 948 mm height set at 64 mm) Dry Weight PD: 28.1 kg SD: 31.5 kg) Cutting Width 530 mm...
  • Page 46 9. SPECIFICATIONS MAINTENANCE Fuel Unleaded gasoline with a pump See page 39. octane rating of 86 or higher Engine Oil SAE 10W-30, API SH or SJ See page 35. Transmission lubricant (SD) Grease (NLGI #2) See shop manual. Spark Plug Type Resistor: (Resistor plugs reduce NGK - BPRES...

  • Page 47: Assembly

    10. ASSEMBLY & PDI Unpacking Remove all the protective cardboard from the mower, including the piece around the handlebar. Handlebar Setup Loosen the two knobs on the lower section of the handlebar LOCKING KNOB (2) enough so you can raise the handlebar into the mowing position.

  • Page 48: Additional Information

    HONDA PUBLICATIONS Two other documents are available from your Honda dealer. There is a Shop Manual , which covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. There is...
  • Page 49 Check local laws and regulations. An optional spark arrester is available from an authorized Honda servicing dealer. The spark arrester must be serviced every 100 hours to keep it functioning as designed.
  • Page 50 POM52724-E XXX.2007.09 39VG3630 Printed on 00X39-VG3-6300 PRINTED IN U.S.A. Recycled Paper...

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