Greenlee EHP700LU Instruction Manual

Greenlee EHP700LU Instruction Manual

Battery-powered pump

Advertisement

Quick Links

INSTRUCTION MANUAL
EHP700LU
Battery-powered Pump
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52062960 REV 2
© 2019 Greenlee Tools, Inc.
9/19

Advertisement

Table of Contents
loading

Summary of Contents for Greenlee EHP700LU

  • Page 1 INSTRUCTION MANUAL EHP700LU Battery-powered Pump Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52062960 REV 2 © 2019 Greenlee Tools, Inc. 9/19...
  • Page 2: Table Of Contents

    Do not discard this product or throw away! For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Tools, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL Greenlee Tools, Inc.
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION SAFETY ALERT Do not connect the pump to any system or system component other than those supplied by Greenlee. SYMBOL Other manufacturers’ components may not with- stand the maximum pressure and may fail. Nearby personnel can be injured by flying components and This symbol is used to call your attention to hazards hydraulic oil.
  • Page 4 Inspect pump, hoses, couplers, and fittings for wear or damage. Replace worn, damaged, or missing com- • Do not expose power tools to rain. ponents with Greenlee replacement parts. Worn or • Do not immerse the pendant switch damaged components can fail, resulting in injury.
  • Page 5 EHP700LU Battery-powered Pump IMPORTANT SAFETY INFORMATION Cutting hazard: Do not allow anything to contact the battery terminals. • Remove battery before changing dies, adapters, or jaws. • Do not immerse the batteries in liquid. Liquid may create a short circuit and damage the battery.
  • Page 6: Identification

    EHP700LU Battery-powered Pump Identification 1. 3/8" Female Coupler 7. Battery Lock 2. Program Selection Switch 8A. Battery (active) 3. LED Display 8B. Battery (storage) 4. LED (red) 9. Pendant Switch Socket 5. Forward and Return Switch 10. Storage Compartment 6. Oil Plug (on back) 11.
  • Page 7: Features Of The Pump

    EHP700LU Battery-powered Pump Features of the Pump Setup Hydraulic Connection • This pump is equipped with a brake, which stops the forward motion of the piston/dies when the trigger is 1. Clean all couplers, threaded fittings, ports, and the released.
  • Page 8: Operation

    Inspect pump, hoses, couplers, and fittings for wear Skin injection hazard: or damage. Replace worn, damaged, or missing • Do not use hands to check for components with Greenlee replacement parts. Worn leaks. or damaged components can fail, resulting in injury. • Depressurize hydraulic system...
  • Page 9 EHP700LU Battery-powered Pump Operation (cont’d) Charging the Battery Operating Procedure Read the instructions supplied with the battery charger. 1. Connect the male coupling of the hydraulic hose to the female coupling of the pump. LED Indicator (red) 2. Select the correct working unit for the intended This tool is equipped with a special circuit board incor- application.
  • Page 10: Maintenance

    Annually or After 10,000 Cycles remove oil. 1. Replace the hydraulic oil. Failure to observe this warning 2. Send the tool to a Greenlee Authorized Service could result in serious injury, gan- Center for inspection. grene, or death. Checking the Hydraulic Fluid Level The pump has an oil plug with inspection glass, which can be used to determine the proper oil level.
  • Page 11: Troubleshooting

    Air in hydraulic system. Start pump and hold retract button simultaneously. Run for approximately 10 seconds, and then attempt to complete a cycle. If unsuccessful, return tool to a Greenlee Authorized Service Center. Cold oil. Start pump and hold retract button simultane- ously to warm oil.
  • Page 12: Illustrations And Parts Lists

    EHP700LU Battery-powered Pump Illustration—Main Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 13: Motor

    EHP700LU Battery-powered Pump Parts List—Main Part No. Description Part No. Description 52062462 Pump, battery-powered 52062408 Decal, Greenlee ........1 52062951 Housing assembly, red ......1 52062407 Decal, identification ......1 52049231 Motor and gearbox .......1 52062064 Decal, selector switch ......1 52062196 Relief lever assembly ......1 52062492 Decal, remote (not shown) ....1...
  • Page 14: Release Lever

    EHP700LU Battery-powered Pump Illustration and Parts List—Motor Part No. Description 52049231 Motor gearbox unit 52055064 Motor and pinion........1 Gearbox with eccentric ......1 Retaining ring ........1 Grooved ball bearing ......1 Screw ............2 Eccentric case ........1 Flange ...........1 Screw ............5 Gear box screw ........4...
  • Page 15: Pump Housing Unit

    EHP700LU Battery-powered Pump Illustration and Parts List—Pump Housing Unit Part No. Description 52062195 Pump housing unit T = 12 Nm 52060714 Pump housing cap unit ......1 52062231 Pump housing cap ........1 50109162 Bushing, threaded.........1 Screw ............3 5† Seal ............1 52049205 Sensor ...........1...
  • Page 16: Relief Valve

    EHP700LU Battery-powered Pump Illustration and Parts List—Relief Valve Part No. Description 52066578 Relief valve unit 1† Seal ............1 50053630 Valve seat ..........1 Needle valve .........1 Plunger ..........1 Washer ..........3 Compression spring ......1 7† O-ring ............1 Pressure relief valve ......1 9†...
  • Page 17: Reservoir Assembly

    EHP700LU Battery-powered Pump Illustration and Parts List—Reservoir Assembly T = 10 Nm max. Part No. Description 52062180 Reservoir assembly 52062217 Reservoir ..........1 2† Seal ............2 Reservoir shaft ........1 52055861 Clamp (10 pack) ........2 Bolt, shoulder ........2 6† O-ring ............1 Adapter ..........1 Reservoir plate ........1...
  • Page 18: Control Unit

    EHP700LU Battery-powered Pump Illustration and Parts List—Control Unit T = 1.5 Nm max. Part No. Description Part No. Description 52062191 Control unit Washer ..........2 Front panel ..........1 Standoff ..........2 52062210 Control shaft .........1 52062214 Knob .............1 Screw ............6 LCD display ..........1 Board ............1...
  • Page 19 EHP700LU Battery-powered Pump Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 20 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 ©2019 Greenlee Tools, Inc. • An ISO 9001 Company Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 www.greenlee.com...

Table of Contents