Stoelting 4231G Owner's Manual

Floor gravity freezer soft-serve

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Model 4231G/H
OWNER'S MANUAL
Manual No. 513534 Apr. 2003, Rev. 3

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Summary of Contents for Stoelting 4231G

  • Page 1 Model 4231G/H OWNER'S MANUAL Manual No. 513534 Apr. 2003, Rev. 3...
  • Page 3 Need Parts or Service? We stock the parts you need. Our Technicians are factory trained and are certified in the Stoelting Technicare program. CALL Distributor: _________________________ Phone No.: _________________________ Model No.: _______________________ Serial No.: _______________________ Purchase Date: ____________________ Start-Up Date:____________________...
  • Page 5 If problems develop or questions arise in connection with installation, operation or servicing of the freezer, contact the company at the following location: Stoelting, LLC 502 Hwy. 67 Kiel, WI 53042-1600 STOELTING OWNER'S MANUAL FOR MODEL 4231G STOELTING FLOOR GRAVITY FREEZER SOFT-SERVE Tele: 920-894-2293 Fax: 920-894-7029...
  • Page 7: Table Of Contents

    Section INTRODUCTION ... 1 Description ... 1 Specifications ... 2 OPERATING INSTRUCTIONS ... 3 Safety Precautions ... 3 Shipment and Transit ... 4 Freezer Installation ... 4 Electrical Connections ... 5 INTIAL SET-UP AND OPERATION ... 7 Operator’s Safety Precautions ... 7 Operating Controls and Indicators ...
  • Page 8 Figure Model 4231G Freezer ... 1 Specifications ... 1 Warning and Label Locations ... 3 Space and Ventilation Requirements ... 4 Leveling Freezer ... 5 Caster Adjustment ... 5 Connecting Permanent Wiring ... 5 Danger Decal ... 5 Controls ... 7 Mix Inlet Regulator ...
  • Page 9: Introduction

    Stoelting Model 4231 gravity freezer. Information Packet Location Model 4231G ..RIGHT SIDE SECTION 1 INTRODUCTION Figure 1. Model 4231G Freezer Figure 2. Specifications...
  • Page 10: Specifications

    SPECIFICATIONS MODEL 4231G FLOOR MODEL GRAVITY FREEZER DIMENSIONS Freezer: 25.90” (65.81 cm) wide x 30.20” (76.7 cm) deep x 60.80” (154.4 cm) high Crated: 38.00” (96.5 cm) wide x 64.00” (162.5 cm) deep x 70.00” (178.0 cm) high WEIGHT Freezer: 640 lbs. (291 kg) Crated: 815 lbs.
  • Page 11: Operating Instructions

    If danger, warning or caution labels are needed, indicate the part number, type of label, location of label, and quantity required along with your address and mail to: Figure 3. Warning Label Locations STOELTING, LLC ATTENTION: Customer Service 502 HWY 67 Kiel, Wisconsin 53042-1600...
  • Page 12: Shipment And Transit

    If concealed damage and/or shortage are found later, advise the carrier within 10 days and request inspection. The customer must place claim for damages and /or shortages in shipment with the carrier. Stoelting, Inc. cannot make any claims against the carrier. FREEZER INSTALLATION...
  • Page 13: Electrical Connections

    Figure 5. Leveling Freezer C. Accurate leveling is necessary for correct drainage of freezer barrel to insure correct over-run and flow. Place a spirit level on top of the freezer at each corner to check for level condition (Fig. 5). If adjustment is necessary, level the freezer by turning the casters in or out (Fig.
  • Page 15: Intial Set-Up And Operation

    OPERATOR’S SAFETY PRECAUTIONS SAFE OPERATION IS NO ACCIDENT; Observe these rules: A. Know the freezer. Read and understand the Operating Instructions. B. Notice all warning labels on the freezer. C. Wear proper clothing. Avoid loose fitting garments, and remove watches, rings or jewelry, which could cause a serious accident.
  • Page 16 A. SPIGOT SWITCH When the spigot handle is opened the SPIGOT switch will start the auger drive motor and refrigeration systems. When the spigot handle is closed, the auger drive motor and compressor will remain on until the product in the barrel reaches the proper consistency.
  • Page 17: Sanitizing

    SANITIZING Sanitizing must be done after the freezer is clean and just before the hopper is filled with mix. Sanitizing the night before is not effective. However, you should always clean the freezer and parts after using it. WARNING THE UNITED STATES DEPARTMENT OF AGRICULTURE AND THE FOOD AND DRUG ADMINISTRATION REQUIRE THAT ALL CLEANING AND SANITIZING SOLUTIONS...
  • Page 18: Freeze Down And Operation

    E. After five minutes, place the bucket under the spigots and open all three spigots to drain the sanitizing solution. When the solution has drained, place the CLEAN-OFF-SERVE switch in the OFF position. Allow the freezer barrel to drain completely (Fig. 14). Figure 14.
  • Page 19: Mix Information

    I. The freezer is designed to dispense the product at a reasonable draw rate. If the freezer is overdrawn, the result is a soft product or a product the will not dispense at all. If this should occur, allow the freezer to run for approximately 30 seconds before dispensing additional product.
  • Page 20: Cleaning The Freezer

    B. Place the CLEAN-OFF-SERVE rocker switch in the CLEAN position. Allow the mix to agitate in freezer barrel until the mix has become a liquid. C. Drain the liquid mix by opening the spigot. A bucket or container should be placed under the spigot to catch the liquid mix (Fig.
  • Page 21: Removing Front Door

    Figure 21. Removing Front Door C. Remove rosette cap. Push the spigot body through the bottom of the front door and remove the spigot body (Fig. 22). Figure 22. Removing Spigot D. Remove the front auger supports and bearings (Fig. 23).
  • Page 22: Cleaning The Freezer Parts

    J. Remove drain trays. CLEANING THE FREEZER PARTS Place all loose parts in a pan or container and take to the wash sink for cleaning. To clean freezer parts refer to the following steps: A. Place all parts in warm mild detergent water and clean with brushes provided.
  • Page 23: Exploded View Of Auger

    Figure 27. Exploded View of Auger CAUTION DO NOT PLACE THE MIX INLET REGULATOR INTO THE HOPPER BEFORE INSTALLING THE AUGER. E. Install the two plastic flights onto rear of the auger and insert part way into freezer barrel. F. Install the remaining plastic flights, push the auger into the freezer barrel and rotate slowly until the auger engages the drive shaft.
  • Page 24: 3.12 Routine Cleaning

    Figure 29. Installing Mix Inlet Regulators NOTE Refer to Section 3.3 for sanitizing the assembled freezer before filling with mix. L. Install the drain trays (Fig. 30). CAUTION DRAIN TRAYS MUST BE IN PLACE BEFORE OPERATING FREEZER TO PREVENT DAMAGE FROM POSSIBLE AUGER SEAL LEAKS.
  • Page 25: Maintenance Instructions

    PREVENTIVE MAINTENANCE It is recommended that a preventive maintenance schedule be followed to keep the freezer clean and operating properly. The following steps are suggested as a preventive maintenance guide. WARNING NEVER ATTEMPT TO REPAIR OR PERFORM MAINTENANCE ON FREEZER UNTIL THE MAIN ELECTRICAL POWER HAS BEEN DISCONNECTED.
  • Page 26: Freeze-Up

    D. The product will be ready to serve when the green light illuminates. E. If the freezer continues to freeze-up, contact a qualified refrigeration service technician, local distributor, or Stoelting, Inc. CONDENSER SERVICE A. Visually inspect the condenser for dirt by shining a light through the louvers.
  • Page 27: Troubleshooting

    TROUBLESHOOTING NEVER ATTEMPT TO REPAIR OR PERFORM MAINTENANCE ON FREEZER UNTIL THE MAIN ELECTRICAL POWER HAS BEEN DISCONNECTED. Problem Possible Cause Freezer does not run 1. Power to freezer is off. 2. Fuse or circuit breaker is blown or tripped. 2. Replace or reset. (If condition continues 3.
  • Page 28 3. Refrigeration problem. 45°F (7°C). Must be performed by a qualified service person. The local dealer, distributor or Stoelting, LLC, Service Department should be contacted. Write or call: Stoelting, LLC 502 Hwy. 67, Kiel, WI 53042 Phone (920) 894-2293.
  • Page 29: Replacement Parts

    Decal Cleaning 324548 Decal Ventilation 324346 Decal Caution 324393 Decal – Drip Tray 324803 Decal – Header Panel (Stoelting Logo) 324804 Decal - Header Panel (Stoelting Swirl) 324806 Decal - Header Panel (A & W Logo) 324798 Decal – CLEAN/OFF/SERVE 324125 Decal –...
  • Page 43 Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, auger and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials and workmanship under normal use and proper maintenance appearing within five (5) years, and that all other...

This manual is also suitable for:

4231h

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