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GreenSmart
  2    
TM
Parts   O verview   &   T roubleshooting  
176-01796
GS2 GAS TROUBLE-SHOOTING GUIDE

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Summary of Contents for Travis Industries GreenSmart 2

  • Page 1 GreenSmart   2     Parts   O verview   &   T roubleshooting   176-01796 GS2 GAS TROUBLE-SHOOTING GUIDE...
  • Page 2 Table   o f   C ontents   Section     Page   N umber(s)   Parts   O verview     1-­‐3   Tools   N eeded     4   Recommended   S ervice   P arts   4  ...
  • Page 3 Contains   r ed   l ed   l ight   f or   d iagnostics • Protected   b y   3 .15   a mp   f use • Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program Page 1...
  • Page 4 Used   o n   b ase   G reenSmart   s ystems • Discard   w hen   u nit   i s   u pgraded • Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program Page 2...
  • Page 5 Operates   b urner   w hen   n o   r emote • “PRG”   b utton   f or   p rogramming   t he   r emote • Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program Page 3...
  • Page 6 11. 2.5   A mp   f uses   f or   l ights   a nd   f an   ( 250-­‐02794   –   5   p ack) 12. 3.5   A mp   f uses   f or   I FC   ( 250-­‐02798   –   5   p ack) Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program Page 4...
  • Page 7: Pilot Ignition

    2. Is the flame sensor wire connected to the IFC and grounded? If not, connect it (X3). (See Diagram K) 3. Check log placement. 4. Check continuity of flame sensor. Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
  • Page 8: Burner Ignition

    3. Sooty tall flame = was the unit converted to LP? Check if the orifices are correct and the regulator is the correct one. 4. Short blue flame = check the input gas pressure. SYSTEM IS WORKING PROPERLY Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
  • Page 9 3. Sooty tall flame = was the unit converted to LP? Check if the orifices are correct and the regulator is the correct one. 4. Short blue flame = check the input gas pressure. SYSTEM IS WORKING PROPERLY Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
  • Page 10 5. GSB units have a snap disc (jump if applicable) 6. Check the fan rheostat for continuity if applicable. 7. Check the fan motors for continuity. If no continuity, replace motors. SEE NEXT PAGE. Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
  • Page 11 Is it turned on? 3. Check battery voltage. If below 4.8 voltage, replace batteries. 4. Check that the wires to the split flow valve SYSTEM IS WORKING are connected. PROPERLY Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
  • Page 12 GreenSmart2™ Troubleshooting (1.) Voltage Testing Power In Molex + Battery Molex Diagram A Power In Molex Voltage Set To Battery Molex Voltage Set To ON REMOTE OFF Battery Box Diagram B Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
  • Page 13 (C) Ground Diagram C (3.) Voltage Testing Gas Valve 1. Pilot Coils Side 2. Main Coil Side 5 volts for 1 second. Stabilizes at about Set To 0.9 volts. Diagram D Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
  • Page 14 GreenSmart2™ Troubleshooting 4. Battery Holder Diagram E “PRG” Button ON REMOTE OFF 5. Transmitter Diagram F A = Power B = Thermostat C = Mode Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
  • Page 15: Programming Remote

    GreenSmart2™ Troubleshooting Programming Remote Diagram G Gas Pressure Test For Manifold Pressure Test For Incoming Pressure Diagram H Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
  • Page 16 GreenSmart2™ Troubleshooting GreenSmart2™ Basic Wiring (No Remote) Diagram I Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
  • Page 17 GreenSmart2™ Troubleshooting GreenSmart2™ Remote Wiring Diagram J ON REMOTE OFF Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
  • Page 18 GreenSmart2™ Troubleshooting GreenSmart2™ IFC Guide Diagram K Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...