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GreenSmart 2
Troubleshooting manual
Travis Industries GreenSmart 2 Troubleshooting Manual
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GreenSmart
2
TM
Parts O verview & T roubleshooting
176-01796
GS2 GAS TROUBLE-SHOOTING GUIDE
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Summary of Contents for Travis Industries GreenSmart 2
Page 1
GreenSmart 2 Parts O verview & T roubleshooting 176-01796 GS2 GAS TROUBLE-SHOOTING GUIDE...
Page 2
Table o f C ontents Section Page N umber(s) Parts O verview 1-‐3 Tools N eeded 4 Recommended S ervice P arts 4 ...
Page 3
Contains r ed l ed l ight f or d iagnostics • Protected b y 3 .15 a mp f use • Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program Page 1...
Page 4
Used o n b ase G reenSmart s ystems • Discard w hen u nit i s u pgraded • Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program Page 2...
Page 5
Operates b urner w hen n o r emote • “PRG” b utton f or p rogramming t he r emote • Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program Page 3...
Page 6
11. 2.5 A mp f uses f or l ights a nd f an ( 250-‐02794 – 5 p ack) 12. 3.5 A mp f uses f or I FC ( 250-‐02798 – 5 p ack) Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program Page 4...
Page 7: Pilot Ignition
2. Is the flame sensor wire connected to the IFC and grounded? If not, connect it (X3). (See Diagram K) 3. Check log placement. 4. Check continuity of flame sensor. Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
Page 8: Burner Ignition
3. Sooty tall flame = was the unit converted to LP? Check if the orifices are correct and the regulator is the correct one. 4. Short blue flame = check the input gas pressure. SYSTEM IS WORKING PROPERLY Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
Page 9
3. Sooty tall flame = was the unit converted to LP? Check if the orifices are correct and the regulator is the correct one. 4. Short blue flame = check the input gas pressure. SYSTEM IS WORKING PROPERLY Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
Page 10
5. GSB units have a snap disc (jump if applicable) 6. Check the fan rheostat for continuity if applicable. 7. Check the fan motors for continuity. If no continuity, replace motors. SEE NEXT PAGE. Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
Page 11
Is it turned on? 3. Check battery voltage. If below 4.8 voltage, replace batteries. 4. Check that the wires to the split flow valve SYSTEM IS WORKING are connected. PROPERLY Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
Page 12
GreenSmart2™ Troubleshooting (1.) Voltage Testing Power In Molex + Battery Molex Diagram A Power In Molex Voltage Set To Battery Molex Voltage Set To ON REMOTE OFF Battery Box Diagram B Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
Page 13
(C) Ground Diagram C (3.) Voltage Testing Gas Valve 1. Pilot Coils Side 2. Main Coil Side 5 volts for 1 second. Stabilizes at about Set To 0.9 volts. Diagram D Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
Page 14
GreenSmart2™ Troubleshooting 4. Battery Holder Diagram E “PRG” Button ON REMOTE OFF 5. Transmitter Diagram F A = Power B = Thermostat C = Mode Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
Page 15: Programming Remote
GreenSmart2™ Troubleshooting Programming Remote Diagram G Gas Pressure Test For Manifold Pressure Test For Incoming Pressure Diagram H Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
Page 16
GreenSmart2™ Troubleshooting GreenSmart2™ Basic Wiring (No Remote) Diagram I Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
Page 17
GreenSmart2™ Troubleshooting GreenSmart2™ Remote Wiring Diagram J ON REMOTE OFF Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
Page 18
GreenSmart2™ Troubleshooting GreenSmart2™ IFC Guide Diagram K Copyright © 4/8/2013 - Travis Industries Certified Factory Training Program...
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