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(4) AA Batteri es
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
Copyright 2020, T.I.
DVL EmberGlo™
GSR2 Insert
Owner's Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
Direct Vent Fireplace Insert
Masonry or Factory-Built
Residential or Mobile Home
9/17/2020
Tested and Listed by
Report # 0028GN125S
Omni-Test Laboratories, Inc.
Portland, Oregon
ANSI Z21.88-2017
CSA 2.33-2017
CSA 2.17-2017
(Metal) Wood-Burning
Fireplace
www.travisproducts.com
100-01536
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Table of Contents
Related Manuals for Travis Industries DVL EmberGlo GSR2 Insert
Summary of Contents for Travis Industries DVL EmberGlo GSR2 Insert
- Page 1 This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com Copyright 2020, T.I.
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Page 2: Introduction
A copy is shown on page 47. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters. National Fireplace Institute © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 3: Table Of Contents
Air Shutter Adjustment ........28 94500951) ............59 Before You Begin ........... 29 Log Set Installation ........60 Remote Control Warnings ........29 Location of Controls ........30 © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... - Page 4 Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been underwater. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 5 Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
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Page 6: Features
This heater is shipped in natural gas (NG) configuration but may be converted to use propane (LP) using a conversion kit. The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 9/17/2020 - 1536... -
Page 7: Installation Warnings
Gas Line Equipment (shutoff valve, pipe, etc.) Panel Kit Media (Logs) Face If using LP (propane) a conversion kit is required (4-pack = 94400999, single = 250-01463). © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 8: Top Convection Deflector
Attach the “This fireplace has been altered…” plate to the fireplace (use two screws or another suitable method). You may wish to place it in a location where it will be covered by the surround panels. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements
*CAUTION: Firebox floor removal is not covered under the appliance safety standard (ANSI Z21.88 CSA 2.33 used in the safety certification of this appliance, however, this method has been tested by Travis Industries and it has been determined to be safe following the instructions below. Before installing the appliance using this method, contact the Authority Having Jurisdiction to determine if this installation is acceptable in your area. -
Page 10: Leveling Legs
This heater includes front and rear leveling legs to accommodate fireplaces with a step-down firebox. Loosen the (8) bolts and adjust the legs down until the insert is properly supported and level. Side View 3/8” Socket © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 11: Electrical Requirements
Installation (for qualified installers only) Electrical Requirements Travis Industries manufactures an “Insert Wiring Kit” for this insert (sku 97200315). This kit allows installers to wire 120-volt AC power into a fireplace directly to the insert, eliminating the need for an external power cord. -
Page 12: Clearances
If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Maximum Mantel Depth 37"+(940mm+) 36"(915mm) 35"(889mm) Mantel Height 34"(864mm) Above Base of Insert (n) 33"(839mm) 32"(813mm) 31"(788mm) © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 13: Gas Line Requirements
The supply regulator (the regulator that attaches directly to the residence inlet or the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 14: Vent Requirements
(variations may occur depending upon installation parameters). Many factors may negatively influence the draft of the appliance. Travis Industries will not be responsible for improper draft due to factors such as trees, hills, buildings, obstructions, excessive wind, extreme hot or cold outdoor temperatures, restrictive vent terminations, or influence from mechanical systems. -
Page 15: Exhaust Restrictor Settings
In this illustration, the restrictor in position 2. In this example, the restrictor is set in the #3 position. Tighten the screws to secure the restrictor. 10 Feet 5 Feet 0 Feet © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 16: Vent Installation
Sections May Be Added Approved (support as needed) Inlet Exhaust Exhaust Inlet Vent Location Center 2-1/4” 1-7/8” Line (58mm) (48mm) Intake 3” Dia. 12-3/8” (77mm) (315mm) 10-7/8” Exhaust 4” Dia. (277mm) (102mm) © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 17: Vent Configurations
Before installing the appliance using this method, contact the Authority Having Jurisdiction to determine if this installation is acceptable in your area. This type of installation requires a minimum chimney cross-section of 48 square inches. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 18: Vent Attachment - Tight Installations
Remove Screw 1/4" Nutdriver Stretch the liners to their full length. Attach the flex liners to the cap (secure with screws). Route the flex vent through the chimney from above. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 19: Altitude Considerations
Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... - Page 20 DuraVent manufactures a vent kit for horizontal that allows for terminating horizontally when installed in a masonry fireplace (not for use with ZC fireplaces). The DuraVent kit (46DVA-HCL33 and 46DVA HCL34) is approved for use with Travis Industries gas inserts. These kits can be purchased from your DuraVent dealer.
- Page 21 (wood). - All additional requirements in the manual for the installation Max. 40’ must be met. (12.2M) - Refer to the vent manufacturer’s instructions for further details. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
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Page 22: Surround Panel Installation
We recommend using the insert wiring kit (sku 97200315) to route power to the insert. Otherwise, route the power cord behind the panel to the right side (the panel or fireplace may be notched if required) (See page 11 for details). © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... - Page 23 (use the lower holes). d. Replace the two screws removed in step “a”. e. Install two screws into the upper holes on the mounting brackets. NOTE: The upper screws keep the brackets from swiveling. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 24 Before installation, the insert should be in place with the gas line and vent attached. Pull the insert out slightly to assist in the installation. 1. Bend all (4) mounting tabs back 90° (see illustration below). Attach the surround panel as shown below. Panel Mounting Slots Face Mounting Slots 90° © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
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Page 25: Glass Frame Removal And Installation
Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be parallel with the front of the fireplace when installed. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 26: Visual Deflector Removal
The deflector is held in place by magnets on each end. To remove, grab the deflector by both ends and pull toward yourself. Remove the deflector from the insert (see below). © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 27: Steps For Finalizing The Installation
(see illustration below). Synchronize the transmitter to the IFC (see page 31). 5. Install the burner and media (and firebacks if applicable). 6. Replace the glass. 7. Start the heater. 8. Leak test all gas joints. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 28: Air Shutter Adjustment
The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 12. Give this manual to the homeowner for future reference and fully explain the operation of this heater. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 29: Before You Begin
Make sure to keep the on/off button depressed during Accent Light Control this process. "SET" = selected Release the on/off button to complete programming. mode enabled. "CLR" = selected mode disabled. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 30: Location Of Controls
Verify the Switch is on “REMOTE” The battery holder has a switch built into it (see Figure 1). This switch must remain in the REMOTE position for the remote to operate. Figure 1 © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 31: Direct Operation
If you wish to adjust the mode settings use the transmitter mode button to adjust the settings (see “Mode Controls” on page 36). The thermostat and burner on/off operating functions will not work on the transmitter. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 32: Starting The Fireplace For The First Time
IPI/CPI. NOTE: This icon appears when the appliance is in CPI mode. Press the "UP" button Press the "DOWN" button to activate CPI mode. to activate IPI mode. Figure 4 © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 33: Pilot Fuel Conservation Timer
A programmable thermostat may be set to turn on, once per week, to a high temperature for a short time. This will reset the 7-day timer and allow the heater to operate without having to restart the pilot. © Travis Industries 9/17/2020 - 1536... -
Page 34: Remote Operation
NOTE: When the batteries start to get low, the IFC will beep intermittently. When the batteries are nearly depleted, the IFC will no longer beep. See “IFC Batteries” on page 38). © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 35: Manual On-Off / Smart Thermostat / Standard Thermostat
Figure 9 NOTE: If the transmitter batteries go dead while in thermostat setting (standard or smart), the appliance will shut off after approximately 24 hours. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 36: Mode Controls (Flame, Blower, Light, Comfort Control)
When in Manual Mode the blower will remain on, even if the burner is turned off and the heater cools. Either manually turn the blower off, or turn off the heater by pressing the On/Off button. © Travis Industries 9/17/2020 - 1536... -
Page 37: Mode Controls - Continued
You can adjust the brightness of the light using the built-in rheostat. Use the rheostat on the When in EmberBed fireplace to control the mode (AUX), this EmberBed brightness. icon will appear darkened and the readout will display status. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 38: Display Fahrenheit Or Celsius
The remote will work if the household current (AC power) is disconnected. The batteries inside the battery box will continue to power the heater but the accent light and blower will not operate. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 39: Child-Proof Feature
This appliance has several areas that reach high temperatures. Dust or other particles in these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 40: Maintaining Your Heater's Appearance
The upper accent light can be accessed by removing the 4 screws with a ¼” nut driver, as shown below. The upper accent light assembly drops down to expose the accent light. When replacing the assembly, carefully insert the wiring into this cavity to ensure the wiring is not pinched. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 41: Ember-Glo Bulb Replacement
HINT: It is easier to remove the media tray if you first remove the (4) logs indicated below. 4. Lift the media tray skirt upward and remove it from the firebox. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... - Page 42 (NOTE: Take care to not touch the replacement bulbs with your fingers – use foam packing or paper towel to hold the bulb) 8. Return the fireplace to its correct configuration. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
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Page 43: Yearly Service Procedure
After 15 minutes the flames should be orange/yellow and not touch the top of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor blower operation © Travis Industries 9/17/2020 - 1536... -
Page 44: Troubleshooting Table
See “Accent Light Replacement” on page 40 Accent Light Does The accent light fuse may be blown...... Replace the fuse. See fuse location below. Not Work Location of fuses (3 amp): Ember-Glo Lights Lights © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 45: Wiring Diagram
Integrated Fireplace Control (IFC) Appliance 3 Amp 3.15A Ground Fuse FUSE Flame Detect Rheostat Spark System EmberBed Jumper Lights* IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 46: Replacement Parts
Maintenance Replacement Parts Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate the appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 47: Safety Label
Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 48: Conditions & Exclusions
The appliance will then be shipped, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace the appliance free of charge if it is found to be defective in material or workmanship within the time frame stated within this warranty. -
Page 49: Lp Conversion Instructions
LP. The kit contains the stepper motor (regulator) and Torx wrench. 1. Access the firebox. 2. Remove the burner. 3. When using LP, remove and discard the two existing orifice gaskets (see below). © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... - Page 50 ORIFICE SIZE (ID) Natural Gas LP (Propane) Front Burner Orifice #45 DMS #56 DMS Rear Burner Orifice #44 DMS #C55 DMS Rear Orifice Front Orifice © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 51 9. Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater, and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
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Page 52: Fireback Installation
Slide the clip forward until it can move freely over the head of the screw. Tighten the screws so they Fireback Clip do not obstruct the installation of the fireback panels in a later step. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... - Page 53 4. Place the rear fireback rests on the ledge at into position and support the back of the firebox it with your hand until you install the rear fireback clip in the next step. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 54 (1 on the top and 3 on the bottom) to secure the clips to the glass. NOTE: You may want to pre- bend the tabs before placing the clip on the glass. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 55 NOTE : Push the side fireback backward until it contacts the rear fireback. Hold the side firebacks at an angle and place them into position. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 56 12. Reinstall the burner side covers removed in step 3. NOTE: Slide the side burner covers toward the sides of the unit until they contact the side firebacks. Tighten the screws to hold them in place. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
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Page 57: Log Set Installation
Both log sets are nearly identical in shape. The only difference is the paint scheme and some textural details. Below you will find pictures of both the birch and the oak log sets. The installation pictures show the classic oak log set. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 58: Dvl Eg Log Set Overview - Oak Lg. (Sku# 94500952)
Center Log 250-05174 Back Log 250-05173 250-05171 Left Log Right Bottom Log 250-05177 250-05178 Center Left Twig 250-05172 Center Twig Front Ember Chunk Front Left Log 250-05176 Left Twig 250-05180 250-05179 250-05175 © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 59: Dvl Eg Log Set Overview - Birch Lg. (Sku# 94500951)
Center Log 250-05184 Back Log 250-05183 250-05181 Left Log Right Bottom Log 250-05187 250-05188 Center Left Twig 250-05182 Center Twig 250-05186 Left Twig Front Ember Chunk Front Left Log 250-05185 250-05190 250-05189 © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... -
Page 60: Log Set Installation
Push the log backward until it is in contact with the sloped area between the front and rear burner. NOTE : Make sure the log does not obstruct any burner holes. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2... - Page 61 Stack ember chunks over any portion of the perforated metal along the front of the unit that IS NOT over the Ember-Glo lights (see picture below to the right). Do not cover Ember-Glo lights © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 62 Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. NOTE: Remove all rockwool from the pilot area (see below). © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 63 NOTE: If power is supplied, turn the rheostat to until the embers have a realistic and aesthetically pleasing appearance. Use the remote to turn the Ember-Glo lights on and off. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 64 10. The right top log has two slots on the back that fit over the pins on the rear and right log (see pictures below). © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 65 12. The center log rests on a pin on the left end of the rear log and the on the left end of the center twig. There is a notch at the end of the log that rests against the grate. © Travis Industries 9/17/2020 - 1536...
- Page 66 13. Place the right ember chunk as shown below. 14. The left twig sets on the left most pin on the front left log and the top rests on the left log. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 67 15. Place the center-left twig over the remaining pin on the front left log. The burnt end of the log should rest on (or near) the grate. 16. Place any remaining ember chunks on the ember glass and grate to create a realistic appearance. © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...
- Page 68 Want to know more? Scan this code with a QR reader on your cell phone or use the URL below to watch a video of how to use the GreenSmart® remote. https://vimeo.com/84052701 © Travis Industries 9/17/2020 - 1536 DVL EG GSR2...