Husqvarna TE 250i 2022 User Manual
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Husqvarna TE 250i 2022 User Manual

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OWNER'S MANUAL 2022
TE 250i
TE 300i
TE 300i ROCKSTAR EDITION
Art. no. 3402538en

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Summary of Contents for Husqvarna TE 250i 2022

  • Page 1 OWNER'S MANUAL 2022 TE 250i TE 300i TE 300i ROCKSTAR EDITION Art. no. 3402538en...
  • Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.

  • Page 4: Table Of Contents

    Foot brake lever ........27 Fuel, auxiliary substances....11 6.24 Side stand........... 27 Spare parts, 6.25 Steering lock (All EU/AR models)..27 Husqvarna Motorcycles technical 6.26 Locking the steering (All EU/AR accessories ......... 11 models) ..........28 Service ..........11 6.27 Unlocking the steering (All EU/AR Figures ..........
  • Page 5 TABLE OF CONTENTS Preparing the vehicle for rides on 11.13 Adjusting the rebound damping of wet sand ..........38 the fork..........56 Preparing the vehicle for rides on 11.14 Adjusting the spring preload of the wet and muddy circuits ...... 39 fork............
  • Page 6 TABLE OF CONTENTS 12.36 Checking the chain, rear sprocket, 15.4 Changing main fuse ......123 engine sprocket, and chain guide..84 15.5 Changing the fuses of individual 12.37 Checking the frame ......87 electrical power consumers....124 12.38 Checking the link fork .....
  • Page 7 TABLE OF CONTENTS 19.2 Checks and maintenance steps for winter operation ........ 153 STORAGE............154 20.1 Storage ..........154 20.2 Preparing for use after storage ..155 TROUBLESHOOTING ........156 BLINK CODE ..........159 TECHNICAL DATA ........161 23.1 Engine ..........161 23.1.1 All TE 250i models......

  • Page 8: Means Of Representation

    Indicates work that requires expert knowledge and technical understanding. In the interest of your own safety, have this work performed by an authorized Husqvarna Motorcycles workshop. Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required.

  • Page 9: Safety Advice 2

    SAFETY ADVICE 2 Use definition – intended use (All EU/AR/CN models) This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehi- cle complies with the currently valid regulations and categories of the top international motorsports organi- zations.

  • Page 10: Degrees Of Risk And Symbols

    2 SAFETY ADVICE Degrees of risk and symbols Danger Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken. Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

  • Page 11: Protective Clothing

    – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing. Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key).

  • Page 12: Environment

    Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized Husqvarna Motor- cycles dealer will be glad to advise you.

  • Page 13: Important Notes 3

    IMPORTANT NOTES 3 Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

  • Page 14: Customer Service

    3 IMPORTANT NOTES Customer service Your authorized Husqvarna Motorcycles dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles. A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website.

  • Page 15: View Of Vehicle 4

    VIEW OF VEHICLE 4 View of vehicle, front left (example) S04818-10 Clutch lever ( p. 17) Fuel tank filler cap Air filter box cover Engine number ( p. 15) Side stand ( p. 27) Shift lever ( p. 26)

  • Page 16: View Of Vehicle, Rear Right (Example)

    4 VIEW OF VEHICLE View of vehicle, rear right (example) S04819-10 2-stroke oil tank cap Stop button ( p. 18) (All EU/AR/CN models) p. 19) (All US models) Stop button ( Horn button ( p. 19) (All EU/AR models) Light switch ( p.

  • Page 17: Serial Numbers 5

    SERIAL NUMBERS 5 Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 401945-10 Type label (All EU/AR/CN models) Type label is fixed to the front of the steering head. 401946-10 Key number (All EU/AR models) Key number for the steering lock is stamped on a tag on the key ring.

  • Page 18: Fork Article Number

    5 SERIAL NUMBERS Fork article number Fork article number is stamped on the inside of the axle clamp. 401947-10 Shock absorber article number Shock absorber article number is stamped on the top of the shock absorber above the adjusting ring towards the engine side. H02222-10...

  • Page 19: Controls 6

    CONTROLS 6 Clutch lever (All TE standard models) Clutch lever is fitted on the handlebar on the left. The clutch is activated hydraulically and adjusts itself auto- matically. S04405-10 (All TE special models) Clutch lever is fitted on the handlebar on the left. The clutch is activated hydraulically and adjusts itself auto- matically.

  • Page 20: Throttle Grip

    6 CONTROLS Throttle grip (All TE standard models) The throttle grip is fitted on the right side of the handle- bar. S04406-11 (All TE special models) The throttle grip is fitted on the right side of the handle- bar. S04961-11 Stop button (All EU/AR/CN models) (All EU/AR/CN standard models) The stop button...

  • Page 21: Stop Button (All Us Models)

    CONTROLS 6 Stop button (All US models) (All US standard models) The stop button is fitted on the left side of the handlebar. H03654-10 (TE 300i ROCKSTAR EDITION US) The stop button is fitted on the left side of the handlebar. Possible states is in the basic position –...

  • Page 22: Light Switch (All Eu/Ar/Cn Models)

    6 CONTROLS Light switch (All EU/AR/CN models) (All EU/AR/CN standard models) Light switch is fitted on the left side of the handlebar. S04407-11 (TE 300i ROCKSTAR EDITION EU) Light switch is fitted on the left side of the handlebar. Possible states Low beam on –...

  • Page 23: Emergency Off Switch (All Eu/Ar/Cn Models)

    CONTROLS 6 (TE 300i ROCKSTAR EDITION EU) Turn signal switch is fitted on the left side of the handle- bar. Possible states Turn signal off – The turn signal switch is in the cen- tral position. Left turn signal, on – The turn signal switch is turned to the left.

  • Page 24: Start Button (All Eu/Ar/Cn Models)

    6 CONTROLS 6.12 Start button (All EU/AR/CN models) (All EU/AR/CN standard models) Start button is fitted on the right side of the handlebar. S04823-11 (TE 300i ROCKSTAR EDITION EU) Start button is fitted on the right side of the handlebar. Possible states •...

  • Page 25: Overview Of Indicator Lights (All Eu/Ar/Cn Models)

    Malfunction indicator lamp lights up/flashes yellow – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles workshop. H03657-10 The fuel level warning lamp lights up yellow – The fuel level has reached the reserve mark.

  • Page 26: Closing The Fuel Tank Filler Cap

    6 CONTROLS Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...

  • Page 27: Closing 2-Stroke Oil Tank Cap

    CONTROLS 6 6.19 Closing 2-stroke oil tank cap – Put the 2-stroke oil tank cap on and turn it clockwise. – Fold loop down. The 2-stroke oil tank cap engages. V01648-10 6.20 Cold start button The cold start button is fitted on the side of the throttle valve body.

  • Page 28: Idle Speed Adjusting Screw

    6 CONTROLS 6.21 Idle speed adjusting screw The idle setting of the throttle valve body substantially influences the vehicle’s starting behavior, a stable idle speed, and the vehi- cle’s response when the throttle is opened. An engine with a correctly set idle speed is easier to start than an engine with the idle speed set incorrectly.

  • Page 29: Foot Brake Lever

    CONTROLS 6 6.23 Foot brake lever The foot brake lever is located in front of the right footrest. The foot brake lever is used to activate the rear brake. 401956-10 6.24 Side stand The side stand is located on the left of the vehicle. 401943-10 The side stand is used for parking the motorcycle.

  • Page 30: Locking The Steering (All Eu/Ar Models)

    6 CONTROLS 6.26 Locking the steering (All EU/AR models) Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Park the vehicle. – Turn handlebar as far as possible to the right. –...

  • Page 31: Combination Instrument 7

    Battery voltage of the combination instrument – The battery voltage of the combination instrument is too low. Change combination instrument battery. Service – A service is due. Contact an authorized Husqvarna Motorcycles workshop. 401901-01 Adjusting the combination instrument Condition The motorcycle is stationary.

  • Page 32: Setting The Kilometers Or Miles

    7 COMBINATION INSTRUMENT – Wait for 5 seconds. The combination instrument changes to the next menu item. The symbol flashes. – Press one of the buttons to select the 24h or 12h display of the clock. 401911-01 – Wait for 5 seconds. The combination instrument changes to the next menu item.

  • Page 33: Setting The Clock

    COMBINATION INSTRUMENT 7 – Press both buttons for 3–5 seconds. The Setup menu is displayed. The UNIT display flashes. – Press one of the buttons to select UNIT for the speed in kilo- meters KM/H or miles M/H. 401909-01 Setting the clock Condition The motorcycle is stationary.

  • Page 34: Speed, Time, And Dst Distance 1

    7 COMBINATION INSTRUMENT Switching off the service interval display – Press and hold the left button. off appears in the display. 401914-01 Speed, time, and DST distance 1 – Press one of the buttons until DST appears on the combina- tion instrument.

  • Page 35: Avg Average Speed, Art Operating Hours, And Odo Total Distance Covered

    COMBINATION INSTRUMENT 7 Press the left DST2 can be preset to a value between 0.0 button for 3 – and 39999.9 by pressing the buttons. 5 seconds. Press the Next display mode right button briefly. Press the DST2 is reset to 0.0. right button for 3 –...

  • Page 36: Preparing For Use

    When using your motorcycle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over.

  • Page 37: Running In The Engine

    PREPARING FOR USE 8 (All TE standard models) – Adjust basic position of the hand brake lever. ( p. 94) (All TE special models) – Adjust the free travel of the handbrake lever. ( p. 94) – Adjust the basic position of the foot brake lever. p.

  • Page 38: Starting Power Of Lithium-Ion Batteries At Low Temperatures

    8 PREPARING FOR USE – Adjust the idle speed. p. 141) Starting power of lithium-ion batteries at low temperatures Lithium-ion batteries are far lighter than lead batteries, have a low self-discharge rate, and have more starting power at tem- peratures over 15 °C (60 °F). At low temperatures, however, the starting power of lithium-ion batteries drops to below that of lead batteries.

  • Page 39: Preparing The Vehicle For Rides On Dry Sand

    Change the radiator cap. – Mount the air filter dust cover. Air filter dust cover (79006920000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01104-01 – Mount the air filter sand cover. Air filter sand cover (79006922000)

  • Page 40: Preparing The Vehicle For Rides On Wet Sand

    In the event of scalding, rinse the area affected immediately with lukewarm water. – Change the radiator cap. – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01...

  • Page 41: Preparing The Vehicle For Rides On Wet And Muddy Circuits

    Preparing the vehicle for rides on wet and muddy circuits – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01 – Mount the steel sprocket. –...

  • Page 42: Preparing The Vehicle For Low Temperatures Or Snow

    – Check the coolant level. ( p. 133) Preparing the vehicle for low temperatures or snow – Mount the air filter rain cover. Air filter rain cover (79006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01106-01...

  • Page 43: Riding Instructions 9

    RIDING INSTRUCTIONS 9 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is safe to operate. The vehicle must be in perfect technical condition when it is being operated. –...

  • Page 44: Starting Off

    9 RIDING INSTRUCTIONS – Take the motorcycle off side stand and secure the side stand with rubber strap – Shift the transmission into neutral. (All EU/AR/CN models) – Turn the emergency OFF switch to the position Condition Ambient temperature: < 10 °C (< 50 °F) –...

  • Page 45: Braking

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents Moisture and dirt impair the brake system.

  • Page 46: Stopping, Parking

    9 RIDING INSTRUCTIONS – Braking should always be completed before you go into a bend. Change down to a lower gear appropriate to your road speed. Stopping, parking Warning Risk of misappropriation People who act without authorization endanger themselves and others. –...

  • Page 47: Refueling

    In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.

  • Page 48: Adding 2-Stroke Oil

    9 RIDING INSTRUCTIONS – Fill the fuel tank with fuel up to level Guideline 35 mm (1.38 in) Level Total fuel tank 8.5 l Super unleaded capacity, approx. (2.25 US gal) (ROZ 95) p. 171) Info 401226-10 Do not refuel using pre-mixed fuel. –...

  • Page 49: Service Schedule 10

    Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up- to-date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husq- varna Motorcycles dealer will be glad to advise you.

  • Page 50: Recommended Work

    Final check: Check the vehicle for operating safety and take a test ride. ○ ○ ● ● ● Read out the fault memory after the test ride using the Husqvarna Motorcycles diag- nostics tool. ○ ○ ● ● Make a service entry in Husqvarna Motorcycles Dealer.net.
  • Page 51 SERVICE SCHEDULE 10 Every 40 operating hours when used for motorsports Every 10 operating hours when used for motorsports every 48 months every 12 months Every 80 operating hours Every 40 operating hours After 20 operating hours After 10 operating hours ●...

  • Page 52: 11 Tuning The Chassis

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the low-speed compression adjuster can be seen in slow to normal compression of the...

  • Page 53: Adjusting The High-Speed Compression Damping Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the high speed compression adjuster can be seen in the fast compression of the shock absorber.

  • Page 54: Adjusting The Rebound Damping Of The Shock Absorber

    Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Turn adjusting screw clockwise up to the last perceptible click.

  • Page 55: Checking The Static Sag Of The Shock Absorber

    TUNING THE CHASSIS 11 Finishing work – Remove the motorcycle from the lift stand. ( p. 59) 11.7 Checking the static sag of the shock absorber – Measure dimension of rear wheel unloaded. ( p. 52) – Hold the motorcycle upright with aid of an assistant. –...

  • Page 56: Adjusting The Spring Preload Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info Before changing the spring preload, make a note of the present setting, e.g., by measuring the spring length.

  • Page 57: Adjusting The Riding Sag

    TUNING THE CHASSIS 11 11.10 Adjusting the riding sag Preparatory work – Raise the motorcycle with a lift stand. ( p. 59) – Remove the shock absorber. p. 69) – After removing the shock absorber, clean it thoroughly. Main work –...

  • Page 58: Adjusting The Compression Damping Of The Fork

    11 TUNING THE CHASSIS 11.12 Adjusting the compression damping of the fork Info The hydraulic compression damping determines the fork suspension behavior. – Turn white adjuster clockwise as far as it will go. Info Adjuster is located at the upper end of the left fork leg.

  • Page 59: Adjusting The Spring Preload Of The Fork

    TUNING THE CHASSIS 11 Info Turn clockwise to increase the damping; turn counterclockwise to reduce damping when the shock absorber rebounds. 11.14 Adjusting the spring preload of the fork Preparatory work – Raise the motorcycle with a lift stand. ( p.

  • Page 60: Adjusting The Handlebar Position

    11 TUNING THE CHASSIS The handlebar can be mounted in four different positions. This allows the handlebar to be mounted in the most comfortable position for the rider. 11.16 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued.

  • Page 61: Service Work On The Chassis 12

    SERVICE WORK ON THE CHASSIS 12 12.1 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (81329955100) Neither wheel is in contact with the ground.

  • Page 62: Cleaning The Dust Boots Of The Fork Legs

    12 SERVICE WORK ON THE CHASSIS 12.4 Cleaning the dust boots of the fork legs Preparatory work – Raise the motorcycle with a lift stand. ( p. 59) – Remove the fork protector. ( p. 62) Main work – Push dust boots of both fork legs downward.

  • Page 63: Installing The Fork Legs

    SERVICE WORK ON THE CHASSIS 12 (All TE special models) – Remove screws and take off the clamp. – Remove the cable tie. – Remove screws and take off the brake caliper. – Allow the brake caliper and the brake line to hang loosely to the side.

  • Page 64: Removing The Fork Protector

    12 SERVICE WORK ON THE CHASSIS (All TE standard models) – Position the brake caliper, and mount and tighten screws Guideline Screw, front 25 Nm (18.4 lbf ft) ® Loctite 243™ brake caliper – Mount the cable ties. – Position the brake line, the wiring harness, and the clamp. Mount and tighten screws S04826-10 (All TE special models)

  • Page 65: Removing The Lower Triple Clamp

    SERVICE WORK ON THE CHASSIS 12 12.9 Removing the lower triple clamp Preparatory work – Remove the headlight mask with the headlight. ( p. 126) – Raise the motorcycle with a lift stand. ( p. 59) – Remove the front wheel. p.

  • Page 66: Installing The Lower Triple Clamp

    12 SERVICE WORK ON THE CHASSIS 12.10 Installing the lower triple clamp Main work – Clean the bearing and sealing elements, check for damage, and grease. High viscosity grease ( p. 172) – Insert the lower triple clamp with the steering stem. Mount upper steering head bearing.
  • Page 67 SERVICE WORK ON THE CHASSIS 12 – Tighten screw Guideline Screw, top steering M20x1.5 12 Nm (8.9 lbf ft) head H03687-10 – Mount and tighten screw Guideline Screw, top 17 Nm (12.5 lbf ft) ® Loctite 243™ steering stem H03688-10 –...

  • Page 68: Checking The Steering Head Bearing Play

    Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components. – Correct incorrect steering head bearing play immediately. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the bearing seats in the frame can become damaged over time.

  • Page 69: Adjusting Steering Head Bearing Play

    SERVICE WORK ON THE CHASSIS 12 12.12 Adjusting steering head bearing play Preparatory work – Raise the motorcycle with a lift stand. ( p. 59) Main work – Loosen screws . Remove screw – Loosen and retighten screw Guideline Screw, top steering M20x1.5 12 Nm (8.9 lbf ft) head...

  • Page 70: Installing Front Fender

    12 SERVICE WORK ON THE CHASSIS Main work – Remove screws – Remove screws . Take off the front fender. H03690-10 12.15 Installing front fender Main work – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis H03690-10 Finishing work...

  • Page 71: Removing The Shock Absorber

    SERVICE WORK ON THE CHASSIS 12 12.16 Removing the shock absorber Preparatory work – Raise the motorcycle with a lift stand. ( p. 59) Main work – Remove the cable ties. – Remove screws with the washers. – Detach the frame protector in area and take it off.

  • Page 72: Installing The Shock Absorber

    12 SERVICE WORK ON THE CHASSIS (All TE special models) – Remove screws – Pull off foot brake cylinder from the push rod. S04970-10 – Remove the connecting link of the chain. Info Cover the components to protect them against dam- age.
  • Page 73 SERVICE WORK ON THE CHASSIS 12 – Position the link fork and mount the swingarm pivot. Info Pay attention to flat area – Mount and tighten nut Guideline Nut, swingarm pivot M16x1.5 100 Nm (73.8 lbf ft) F02305-10 – Mount the chain. –...

  • Page 74: Removing The Seat

    12 SERVICE WORK ON THE CHASSIS – Position the angle lever and linkage lever. – Mount and tighten fitting Guideline Nut, linkage lever on M14x1.5 60 Nm (44.3 lbf ft) angle lever Info Pay attention to flat area S04834-10 – Mount and tighten screw Guideline Screw, bottom...

  • Page 75: Mounting The Seat

    SERVICE WORK ON THE CHASSIS 12 – Raise the rear of the seat, pull the seat back, and lift it off. H02218-10 12.19 Mounting the seat Main work – Mount the front of the seat on the collar bushing of the fuel tank and the rear in the bracket.

  • Page 76: Installing The Air Filter Box Cover

    12 SERVICE WORK ON THE CHASSIS 12.21 Installing the air filter box cover – Attach catch of the air filter box in area and push for- ward. F02312-10 – Engage the air filter box cover in areas F02311-11 12.22 Removing the air filter Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine.

  • Page 77: Cleaning The Air Filter And Air Filter Box

    SERVICE WORK ON THE CHASSIS 12 12.23 Cleaning the air filter and air filter box Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info Do not clean the air filter with fuel or petroleum since these substances attack the foam.

  • Page 78: Removing The Main Silencer

    12 SERVICE WORK ON THE CHASSIS – Insert air filter and position retaining pin in bushing The air filter is correctly positioned. – Insert retaining tab Retaining pin is secured with retaining tab Info If the air filter is not mounted correctly, dust and dirt may enter the engine and result in damage.

  • Page 79: Removing The Right Side Cover

    SERVICE WORK ON THE CHASSIS 12 Info Over time, the fibers of the glass fiber yarn filling escape and the damper "burns" out. Not only is the noise level higher, but the performance characteristics change. Preparatory work – Remove the main silencer. ( p.

  • Page 80: Installing The Right Side Cover

    12 SERVICE WORK ON THE CHASSIS 12.29 Installing the right side cover Main work – Attach side cover with the holding lugs from below and push upward. – Engage the side cover in areas H03701-10 Finishing work – Mount the seat. ( p.
  • Page 81 SERVICE WORK ON THE CHASSIS 12 – Remove the seat. ( p. 72) – Remove the right side cover. ( p. 77) Main work – Unplug connector of the fuel pump. – Clean quick release coupling thoroughly with compressed air. Info Under no circumstances should dirt enter into the fuel line.

  • Page 82: Installing The Fuel Tank

    12 SERVICE WORK ON THE CHASSIS 12.31 Installing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...

  • Page 83: Checking The Chain For Dirt

    SERVICE WORK ON THE CHASSIS 12 – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis H03705-11 – Plug in connector for the fuel pump. – Remove the wash cap set. – Clean the quick release coupling thoroughly with compressed air.

  • Page 84: Cleaning The Chain

    12 SERVICE WORK ON THE CHASSIS 12.33 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip. – Remove lubricants from the tires using a suitable cleaning agent. Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. –...

  • Page 85: Adjusting The Chain Tension

    SERVICE WORK ON THE CHASSIS 12 Main work – Pull the chain at the end of the chain sliding piece upward to measure chain tension Info Lower chain section must be taut. Chain wear is not always even, so you should repeat this measurement at different chain positions.

  • Page 86: Checking The Chain, Rear Sprocket, Engine Sprocket, And Chain Guide

    12 SERVICE WORK ON THE CHASSIS Guideline Nut, rear wheel M20x1.5 80 Nm (59 lbf ft) spindle Info The wide adjustment range of the chain adjusters (32 mm (1.26 in)) enables different secondary ratios with the same chain length. Chain adjusters can be turned by 180°.
  • Page 87 SERVICE WORK ON THE CHASSIS 12 Main work – Shift the transmission into neutral. – Check the chain, rear sprocket, and engine sprocket for wear. » If the chain, rear sprocket or engine sprocket is worn: – Change the drivetrain kit. Info The engine sprocket, rear sprocket, and chain 400227-01...
  • Page 88 12 SERVICE WORK ON THE CHASSIS – Check the chain sliding guard for wear. » If the lower edge of the chain pins is in line with, or below, the chain sliding guard: – Change the chain sliding guard. – Check that the chain sliding guard is firmly seated.

  • Page 89: Checking The Frame

    If the link fork exhibits damage, cracking, or deformation: – Change the link fork. Info Always replace a damaged link fork. Repair of the link fork is not authorized by Husqvarna Motorcycles. S01340-01 12.39 Checking the throttle cable routing Preparatory work –...

  • Page 90: Checking The Rubber Grip

    12 SERVICE WORK ON THE CHASSIS Main work – Check the throttle cable routing. Both throttle cables must be routed, side by side, on the back of the handlebars, above the fuel tank bracket on the right of the frame to the throttle valve body. Both throttle cables must be secured behind the rubber strap of the fuel tank support.

  • Page 91: Adjusting The Basic Position Of The Clutch Lever

    SERVICE WORK ON THE CHASSIS 12 12.41 Adjusting the basic position of the clutch lever (All TE standard models) – Adjust the basic position of the clutch lever to your hand size by turning adjusting screw Info When the adjusting screw is turned counterclock- wise, the clutch lever moves away from the han- dlebar.
  • Page 92 12 SERVICE WORK ON THE CHASSIS Info The fluid level rises with increasing wear of the clutch facing discs. Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and clutch lines are not designed for DOT 5 brake fluid. Avoid contact between brake fluid and painted parts.

  • Page 93: Changing The Hydraulic Clutch Fluid

    SERVICE WORK ON THE CHASSIS 12 12.43 Changing the hydraulic clutch fluid Warning Skin irritation Brake fluid causes skin irritation. – Keep brake fluid out of the reach of children. – Wear suitable protective clothing and safety glasses. – Do not allow brake fluid to come into contact with the skin, the eyes or clothing. –...
  • Page 94 12 SERVICE WORK ON THE CHASSIS – Fill bleeding syringe with the appropriate hydraulic fluid. Syringe (50329050000) Brake fluid DOT 4 / DOT 5.1 ( p. 170) – On the slave cylinder, remove the protection cap and bleeder screw and mount bleeding syringe H03714-10 (All TE standard models) –...

  • Page 95: Removing The Engine Guard

    SERVICE WORK ON THE CHASSIS 12 12.44 Removing the engine guard – Remove screws and engine guard. H01655-01 12.45 Installing the engine guard – Attach the engine guard on the frame at the rear and swing up at the front. –...

  • Page 96: 13 Brake System

    13 BRAKE SYSTEM 13.1 Adjusting the basic position of the hand brake lever (All TE standard mod- els) – Adjust basic position of the hand brake lever to your hand size by turning adjusting screw Info Turn the adjusting screw clockwise to decrease the distance between the hand brake lever and the han- dlebar.

  • Page 97: Checking The Brake Discs

    Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple...

  • Page 98: Checking The Front Brake Fluid Level

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) (All TE standard models) –...
  • Page 99 Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 100: Checking The Front Brake Linings

    Checking the front brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) (All TE standard models) –...

  • Page 101: Changing The Brake Linings Of The Front Brake

    Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.
  • Page 102 13 BRAKE SYSTEM (All TE standard models) – Move the brake fluid reservoir mounted on the handlebar to a horizontal position. – Remove screws – Take off cover with membrane S04459-10 – Manually press the brake caliper toward the brake disc to push back the brake pistons.
  • Page 103 BRAKE SYSTEM 13 – Insert the new brake linings. – Mount pin Spring plate engages in the groove on the pin. Info Always change the brake linings in pairs. – Mount cotter pins Guideline Mount the outer cotter pins from the front to the rear. Mount the inner cotter pins from the rear to the front.
  • Page 104 13 BRAKE SYSTEM – Manually press the brake caliper toward the brake disc to push back the brake pistons. Ensure that brake fluid does not flow out of the brake fluid reservoir, extract some if necessary. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pistons.

  • Page 105: Checking The Free Travel Of The Foot Brake Lever

    BRAKE SYSTEM 13 – Add brake fluid up to level Guideline 5 mm (0.2 in) Level (brake fluid level below reservoir rim) Brake fluid DOT 4 / DOT 5.1 ( p. 170) – Position cover with membrane – Mount and tighten screws Info Use water to immediately clean up any brake fluid that has overflowed or spilled.

  • Page 106: Adjusting The Basic Position Of The Foot Brake Lever

    Warning Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)

  • Page 107: Adding Rear Brake Fluid

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 108: Checking The Brake Linings Of The Rear Brake

    Checking the brake linings of the rear brake Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) (All TE standard models) –...

  • Page 109: Changing The Rear Brake Linings

    Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.
  • Page 110 13 BRAKE SYSTEM (All TE standard models) – Position the vehicle vertically. – Remove the cable tie on the frame protector. – Remove screw cap with membrane and the shim. S04470-10 – Manually press the brake caliper toward the brake disc to push back the brake piston.
  • Page 111 BRAKE SYSTEM 13 (All TE special models) – Position the vehicle vertically. – Remove the cable tie on the frame protector. – Remove screw cap with membrane and the shim. S04470-10 – Manually press the brake caliper toward the brake disc to push back the brake piston.

  • Page 112: 14 Wheels, Tires

    14 WHEELS, TIRES 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 59) Main work (All TE standard models) – Manually press the brake caliper toward the brake disc to push back the brake pistons. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake...

  • Page 113: Installing The Front Wheel

    WHEELS, TIRES 14 (All TE standard models) – Remove spacers H00934-10 (All TE special models) – Remove spacer and brake disc guard H01890-10 14.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. –...

  • Page 114: Removing The Rear Wheel

    14 WHEELS, TIRES – Align the brake disc guard so that distance are equal in size. S04862-10 – Jack up the front wheel into the fork, position it, and insert the wheel spindle. The brake linings are correctly positioned. – Mount and tighten screw Guideline Screw, front wheel...
  • Page 115 WHEELS, TIRES 14 Warning Danger of accidents Damaged brake discs reduce the braking effect. – Always lay the wheel down in such a way that the brake disc is not damaged. – Hold the rear wheel and remove the wheel spindle. Take the rear wheel out of the link fork.

  • Page 116: Installing The Rear Wheel

    14 WHEELS, TIRES – Remove spacers H03002-10 14.4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. Main work –...
  • Page 117 WHEELS, TIRES 14 (All TE standard models) – Position chain adjuster . Mount nut , but do not tighten it yet. – Make sure that chain adjusters are fitted correctly on adjusting screws – Check the chain tension. ( p. 82) –...

  • Page 118: Checking The Tire Condition

    Checking the tire condition Info Only mount tires approved and/or recommended by Husqvarna Motorcycles. Other tires could have a negative effect on handling characteristics. The type, condition, and pressure of the tires all have a major impact on the handling characteristic of the motorcycle.

  • Page 119: Checking Spoke Tension

    Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) –...

  • Page 120: 15 Electrical System

    15 ELECTRICAL SYSTEM 15.1 Removing the 12-V battery Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage.
  • Page 121 ELECTRICAL SYSTEM 15 – Pull off starter relay and fuse box from the battery compartment and hang to the side. S04847-10 – Detach wiring harness , disconnect relays and plug , and hang to the side. H03740-10 – Remove screw and detach the battery compartment.

  • Page 122: Installing The 12-V Battery

    15 ELECTRICAL SYSTEM 15.2 Installing the 12-V battery Main work – Insert the 12 V battery into the battery compartment with the terminals facing forward and secure with holding bracket 12-V battery (HJTZ5S-FP-C) ( p. 165) – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft)

  • Page 123: Charging The 12-V Battery

    ELECTRICAL SYSTEM 15 – Connect positive cable to the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Info Contact disk must be mounted under screw and cable lug with the claws toward the battery terminal. – Slide positive terminal cover over the positive terminal.
  • Page 124 12-V battery with this battery charger. The charg- ing time may be longer at low temperatures. This battery charger is only suitable for lithium iron phosphate batteries. Observe the accompanying fit- ting instructions for Husqvarna Motorcycles technical accessories. Info Never remove cover –...

  • Page 125: Changing Main Fuse

    ELECTRICAL SYSTEM 15 – Install the air filter box cover. ( p. 74) 15.4 Changing main fuse Warning Fire hazard Incorrect fuses overload the electrical system. – Only use fuses with the required ampere value. – Do not bypass or repair fuses. Info The main fuse protects all electrical power consumers of the vehicle.

  • Page 126: Changing The Fuses Of Individual Electrical Power Consumers

    15 ELECTRICAL SYSTEM – Take off protection caps – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the starter relay. – Insert a new main fuse. Fuse (58011109120) ( p.
  • Page 127 ELECTRICAL SYSTEM 15 Guideline (All EU/AR models) Fuse 1 - 10 A - EFI control unit, lambda sensor, oil pump, combination instrument, electronic fuel injection, diagnostics connector, ignition coil, oil level sensor Fuse 2 - 10 A - horn, brake light, radiator fan (optional), turn signal Fuse 3 –...

  • Page 128: Removing The Headlight Mask With The Headlight

    15 ELECTRICAL SYSTEM 15.6 Removing the headlight mask with the headlight – Loosen rubber straps . Push the headlight mask upwards and pivot it to the right. H03749-10 – Remove screw – Detach the brake line and wiring harness from the headlight mask.
  • Page 129 ELECTRICAL SYSTEM 15 (All US/CN models) – Join plug-in connector H03751-11 – Position the brake line and the wiring harness in the cable guide. – Mount and tighten screw – Position the headlight mask. The holding lugs engage in the fender. H03752-10 –...

  • Page 130: Changing The Headlight Bulb

    15 ELECTRICAL SYSTEM 15.8 Changing the headlight bulb Note Damage to reflector Grease on the reflector reduces the light intensity. Grease on the bulb will evaporate due to the heat and be deposited on the reflector. – Clean and degrease the bulbs before mounting. –...

  • Page 131: Checking The Headlight Setting

    ELECTRICAL SYSTEM 15 Main work – Remove the screw on the rear of the turn signal housing. – Carefully remove turn signal glass – Lightly squeeze orange cap in the area of the holding lugs and take it off. – Press the turn signal bulb lightly into the socket, turn it coun- terclockwise by about 30°, and take it out of the socket.

  • Page 132: Adjusting The Headlight Range

    15 ELECTRICAL SYSTEM 15.11 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 129) Main work – Loosen screw – Adjust the headlight range by pivoting the headlight. Guideline The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider (instructions on how to apply the mark: Checking the headlight setting).

  • Page 133: Diagnostics Connector

    ELECTRICAL SYSTEM 15 Finishing work – Install the headlight mask with the headlight. ( p. 126) – Check the headlight setting. ( p. 129) – Adjust the combination instrument. ( p. 29) 15.13 Diagnostics connector Diagnostics connector is located under the seat. H00933-12...

  • Page 134: 16 Cooling System

    16 COOLING SYSTEM 16.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . This ensures that operat- ing the vehicle at the specified coolant temperature will not result in a risk of malfunctions.

  • Page 135: Checking The Coolant Level

    COOLING SYSTEM 16 16.3 Checking the coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.

  • Page 136: Refilling With Coolant

    16 COOLING SYSTEM Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
  • Page 137 COOLING SYSTEM 16 – Pour coolant in up to level above the radiator fins. Guideline 10 mm (0.39 in) Coolant level above the radiator fins Coolant ( p. 170) 400243-10 – Push protection cap upward over the coolant tempera- ture sensor. H03761-10 –...

  • Page 138: Changing The Coolant

    16 COOLING SYSTEM – Allow the engine to warm up and cool down again. – Check the coolant level. ( p. 133) Finishing work – Install the engine guard. ( p. 93) 16.6 Changing the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. –...
  • Page 139 COOLING SYSTEM 16 – Unplug connector – Remove coolant temperature sensor with O-ring and wait until the coolant escapes without bubbles. – Mount and tighten the coolant temperature sensor with O-ring. Guideline Screw, cylinder head M10x1.25 12 Nm (8.9 lbf ft) temperature sensor S04264-10 –...

  • Page 140: 17 Tuning The Engine

    17 TUNING THE ENGINE 17.1 Checking the play in the throttle cable – Check the throttle grip for smooth operation. – Turn handlebar as far as possible to the right. Turn the throttle grip back and forth slightly and determine the play in throttle cable Play in throttle cable 3 …...

  • Page 141: Setting The Characteristic Map Of The Throttle Response

    TUNING THE ENGINE 17 Guideline Play in throttle cable 3 … 5 mm (0.12 … 0.2 in) – Unscrew the adjusting screw until the smooth opera- tion or play in throttle cable is worsened. – Turn adjusting screw approx. two turns further. –...
  • Page 142 17 TUNING THE ENGINE – Remove guide plate from handle tube – Position the required guide plate on the grip tube. Guideline The label OUTSIDE must be visible. Marking must be positioned at marking Grey guide plate (79002014000) Alternative 1 Black guide plate (79002014100) Info The gray guide plate opens the throttle valve more...

  • Page 143: Adjusting The Idle Speed

    Warning Danger of accidents The engine may go out spontaneously if the idle speed is set too low. – Set the idle speed to the specified value. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Run the engine until warm.

  • Page 144: Checking The Basic Position Of The Shift Lever

    17 TUNING THE ENGINE – Start up the vehicle at a new height above sea level and switch off the engine again. – Wait for at least five seconds. – Start the vehicle again and check the response of the vehicle. »...

  • Page 145: Service Work On The Engine 18

    SERVICE WORK ON THE ENGINE 18 18.1 Changing the fuel screen Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...

  • Page 146: Checking 2-Stroke Oil Level

    18 SERVICE WORK ON THE ENGINE Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.
  • Page 147 SERVICE WORK ON THE ENGINE 18 Condition The engine is off. Preparatory work – Remove the air filter box cover. ( p. 73) – Remove the seat. ( p. 72) – Stand the motorcycle upright on a horizontal surface. – Check 2-stroke oil level.

  • Page 148: Cleaning The Oil Screen In The Oil Tank

    18 SERVICE WORK ON THE ENGINE – Plug in wake-up connector for priming the oil pump to the diagnostics connector The combination instrument lighting is activated. Info The connector is included as part of the motorcycle's separate enclosure. – Wait for at least five seconds. –...
  • Page 149 SERVICE WORK ON THE ENGINE 18 Main work – Remove screws – Loosen screws S04857-10 – Loosen clamps of the throttle valve body. – Disconnect plug-in connector of the rear brake light switch. – Lift the subframe slightly and secure it. Info Pay attention to intake flange –...
  • Page 150 18 SERVICE WORK ON THE ENGINE – Insert the oil screen and mount the angle piece with a new hose clamp. Hose clamp pliers (60029057000) V01631-01 – Mount throttle valve body – Remove the locking piece and position the subframe. Info Pay attention to intake flange –...

  • Page 151: Checking The Gear Oil Level

    SERVICE WORK ON THE ENGINE 18 18.5 Checking the gear oil level Info The gear oil level must be checked when the engine is cold. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Remove gear oil level monitoring screw –...

  • Page 152: Adding The Gear Oil

    18 SERVICE WORK ON THE ENGINE Guideline Gear oil drain plug M12x1.5 20 Nm (14.8 lbf ft) with magnet – Remove filler plug with the O-ring, and fill up with gear oil. Gear oil 0.80 l Engine oil (15W/50) (0.85 qt.) p.
  • Page 153 SERVICE WORK ON THE ENGINE 18 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.

  • Page 154: 19 Cleaning, Care

    19 CLEANING, CARE 19.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...

  • Page 155: Checks And Maintenance Steps For Winter Operation

    CLEANING, CARE 19 – After the motorcycle has cooled down, lubricate all moving parts and pivot points. – Clean the chain. ( p. 82) – Treat bare metal (except for brake discs and the exhaust sys- tem) with a corrosion inhibitor. Preserving materials for paints, metal and rubber p.

  • Page 156: 20 Storage

    – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends raising the motorcycle. – Raise the motorcycle with a lift stand. ( p. 59) –...

  • Page 157: Preparing For Use After Storage

    STORAGE 20 Info Do not use non-porous materials since they prevent humidity from escaping, thus causing corrosion. Avoid running the engine for a short time only. Because the engine will not warm up sufficiently, the water vapor produced during combustion will condense, causing engine parts and the exhaust system to rust.

  • Page 158: 21 Troubleshooting

    Clean the connector and treat with is loose or oxydized contact spray. – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – The engine has no idle speed Spark plug defective Change the spark plug. –...
  • Page 159 Fuel screen is very dirty Change the fuel screen. p. 143) – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – Fuel supply interrupted Check the fuel tank breather. – Exhaust system leaks, Check exhaust system for damage.
  • Page 160 – Read out the fault memory using the Husqvarna Motorcycles diagnostics tool. – 12-V battery discharged The 12-V battery is not being Check the charging voltage. charged by the alternator –...

  • Page 161: Blink Code 22

    BLINK CODE 22 Info The blink codes are only displayed by the derestricted version of the vehicle. Blink code for malfunc- tion indicator lamp 14 Malfunction indicator lamp flashes 1x long, 4x short Crankcase pressure sensor – difference too high between sensor and engine Error level condition control unit Blink code for malfunc-...
  • Page 162 22 BLINK CODE Blink code for malfunc- tion indicator lamp 34 Malfunction indicator lamp flashes 3x long, 4x short Injection valve 1, cylinder 1 – input signal too low Error level condition Injection valve 1, cylinder 1 - input signal too high Blink code for malfunc- tion indicator lamp 37 Malfunction indicator lamp flashes 3x long, 7x short...

  • Page 163: Technical Data 23

    TECHNICAL DATA 23 23.1 Engine 23.1.1 All TE 250i models Design 1-cylinder 2-stroke engine, water-cooled, with reed intake, exhaust control and transfer duct injection Displacement 249 cm³ (15.19 cu in) Stroke 72 mm (2.83 in) Hole 66.4 mm (2.614 in) + 0.2 + 0.008 Exhaust control - setting measurement...

  • Page 164: Engine Tightening Torques

    23 TECHNICAL DATA Piston pin bearing Needle bearing Piston Cast aluminum Piston rings 2 rectangular rings Engine lubrication Separate lubrication X distance (upper edge of piston to upper edge of 0 … 0.10 mm (0 … 0.0039 in) cylinder) Z distance (height of control flap) 49.5 mm (1.949 in) Primary transmission 26:73...
  • Page 165 TECHNICAL DATA 23 Screw, stator 6 Nm (4.4 lbf ft) ® Loctite 2701™ Cap nut, water pump impeller 5 Nm (3.7 lbf ft) ® Loctite 243™ Drain plug, water pump cover 10 Nm (7.4 lbf ft) Nut, adjusting screw, power valve 8 Nm (5.9 lbf ft) Screw, alternator cover 8 Nm (5.9 lbf ft)

  • Page 166: Capacities

    23 TECHNICAL DATA Nut, inner clutch hub M18x1.5 100 Nm (73.8 lbf ft) ® Loctite 243™ Nut, primary gear wheel M18LHx1.5 150 Nm (110.6 lbf ft) ® Loctite 243™ 23.3 Capacities 23.3.1 Gear oil Gear oil 0.80 l (0.85 qt.) Engine oil (15W/50) ( p.

  • Page 167: Electrical System

    TECHNICAL DATA 23 Secondary ratio (TE 250i US, TE 250i CN) 13:52 Secondary ratio (TE 300i US, 13:50 TE 300i ROCKSTAR EDITION US) Chain 5/8 x 1/4" Rear sprockets available 45, 48, 49, 50, 51, 52 Steering head angle 63.5° Wheelbase 1,487 ±...

  • Page 168: Tires

    140/80 - 18 M/C 70R TT MAXXIS Maxxcross M7311 MAXXIS Maxxcross M7314 The tires specified represent one of the possible series production tires. Additional information is available in the Service section under: www.husqvarna-motorcycles.com 23.7 Fork Fork article number 0266C163V401000 WPXPLOR 5548...

  • Page 169: Chassis Tightening Torques

    TECHNICAL DATA 23 Comfort 2.5 turns Standard 2 turns Sport 1.5 turns Rebound damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Spring preload 12 mm (0.47 in) Spring rate Weight of rider: 65 … 75 kg (143 … 165 lb.) 39 N/mm (223 lb/in) Weight of rider: 75 …...
  • Page 170 23 TECHNICAL DATA Screw, shock absorber adjusting 5 Nm (3.7 lbf ft) ring Screws on main silencer 7 Nm (5.2 lbf ft) Nut, starter motor 4 Nm (3 lbf ft) Remaining nuts, chassis 10 Nm (7.4 lbf ft) Remaining screws, chassis 10 Nm (7.4 lbf ft) Screw, absorbing element on 6 Nm (4.4 lbf ft)
  • Page 171 TECHNICAL DATA 23 Screw, top steering stem 17 Nm (12.5 lbf ft) ® Loctite 243™ Screw, top triple clamp 17 Nm (12.5 lbf ft) Screw, wheel speed sensor on 4.5 Nm (3.32 lbf ft) axle clamp Nut, pull switch (All US models) M8x1 0.8 Nm (0.59 lbf ft) Engine bracket screw...

  • Page 172: 24 Substances

    24 SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 ®...
  • Page 173 SUBSTANCES 24 Recommended supplier ® MOTOREX – Cross Power 2T Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 174) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties.

  • Page 174: 25 Auxiliary Substances

    25 AUXILIARY SUBSTANCES Air filter cleaner Recommended supplier ® MOTOREX – Racing Bio Dirt Remover Chain cleaner Recommended supplier ® MOTOREX – Chain Clean High viscosity grease Recommended supplier ® – LGHB 2 Long-life grease Recommended supplier ® MOTOREX – Bike Grease 2000 Motorcycle cleaner Recommended supplier...
  • Page 175 AUXILIARY SUBSTANCES 25 Special cleaner for glossy and matte paint finishes, metal and plastic surfaces Recommended supplier ® MOTOREX – Quick Cleaner Universal oil spray Recommended supplier ® MOTOREX – Joker 440 Synthetic...

  • Page 176: 26 Standards

    26 STANDARDS JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

  • Page 177: Index Of Special Terms 27

    INDEX OF SPECIAL TERMS 27 Injection in the transfer ducts Electronic fuel injection in which two injection valves in the transfer ducts of the cylinders are used On-board diagnosis Vehicle system, which monitors the specified param- eters of the vehicle electronics...

  • Page 178: 28 List Of Abbreviations

    28 LIST OF ABBREVIATIONS Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 179: List Of Symbols 29

    Malfunction indicator lamp lights up/flashes yellow – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motor- cycles workshop. The fuel level warning lamp lights up yellow – The fuel level has reached the reserve mark.

  • Page 180: Index

    INDEX INDEX Capacity 12-V battery Coolant ......164 charging ......121 fuel .
  • Page 181 INDEX wet surfaces ..... . . 39 Fuel tank filler cap closing ......24 Difficult riding conditions opening .
  • Page 182 INDEX Lower triple clamp Refueling installing ......64 2-stroke oil ......46 removing .
  • Page 183 INDEX Technical data capacities ......164 chassis ......164 chassis tightening torques .
  • Page 184 *3402538en* 3402538en 11/2021 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria Photo: Mitterbauer/KISKA, www.husqvarna-motorcycles.com Husqvarna Motorcycles GmbH...

This manual is also suitable for:

Te 300i 2022Te 300i rockstar edition 2022

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