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KTM 890 DUKE R 2022 Setup Instructions
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KTM 890 DUKE R 2022 Setup Instructions

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SETUP INSTRUCTIONS
2022
890 DUKE R
Art. no. 3214571en

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Summary of Contents for KTM 890 DUKE R 2022

  • Page 1 SETUP INSTRUCTIONS 2022 890 DUKE R Art. no. 3214571en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP Info The procedure in the event of transport damage is described in the Customer Service Manual. – Remove cable tie(s) . Place the handlebar at the front. – Remove the clutch and the brake assembly from the transport holder.
  • Page 7 SETUP 2 – Align the controls of the left handlebar half with the markings on the handlebar. Tighten the screws. Guideline Screw, combination 2 Nm (1.5 lbf ft) switch, left – Position the clutch assembly on the handlebar. – Position the clutch assembly clamp on the handlebar. –...
  • Page 8 2 SETUP – Mount speed nuts on the license plate support. – Position the splash protector. – Mount and tighten screws Guideline Remaining screws, EJOTPT ® 2 Nm (1.5 lbf ft) chassis K50x18 – Mount and tighten screws Guideline Remaining screws, 5 Nm (3.7 lbf ft) chassis V02053-10...
  • Page 9 SETUP 2 – Insert the ignition key in seat lock and turn it clock- wise. – Raise the rear of the seat cover, push it toward the rear, and lift it off. – Hook holding lugs of the passenger seat onto the stor- age compartment, lower the rear and push forward.
  • Page 10 2 SETUP – Remove screws with washers Info Retain the washer for the handover. – Position the left footrest bracket with the passenger footrest. – Mount screw , but do not tighten yet. Guideline Screw, footrest M8x25 25 Nm (18.4 lbf ft) Loctite ®...
  • Page 11 SETUP 2 – Loosen clamp screw by several rotations. – Lower the main silencer. – Remove the main silencer holder. Info Retain the screws for the handover. V02063-10 – Remove bushings from the main silencer holder and mount them on the right footrest bracket. Info Retain main silencer holder for the handover.
  • Page 12 2 SETUP – Tighten all the screws of the right footrest bracket with the passenger footrest. Guideline Screw, footrest M8x40 25 Nm (18.4 lbf ft) Loctite ® 243™ bracket, rear Screw, footrest M8x25 25 Nm (18.4 lbf ft) Loctite ® 243™...
  • Page 13 Stow the tool set between the 12-V battery and the front rider's seat. – Mount the passenger seat. ( p. 13) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. –...
  • Page 14 3 WORK Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent. –...

  • Page 15: Mounting The Passenger Seat

    WORK 3 Info The vehicle has been set up in the factory for one- person operation. Only an authorized KTM workshop may carry out the conversion. The components for one-person operation and for oper- ation with a passenger are included in the scope of supply.
  • Page 16 3 WORK Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage. –...
  • Page 17 WORK 3 Disconnecting the negative cable of the 12-V battery Preparatory work – Remove the passenger seat. ( p. 12) Main work – Disconnect negative cable of the 12-V battery. D05236-10 Connecting the negative cable of the 12-V battery Main work –...
  • Page 18 3 WORK Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged. In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards.
  • Page 19 WORK 3 Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Lift cover of the fuel tank filler cap and insert the ignition key into the lock.
  • Page 20 3 WORK The light-dark boundary must be exactly on the lower mark- ing when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if applicable. » If the boundary between light and dark does not meet specifications: –...

  • Page 21: Technical Data

    TECHNICAL DATA 4 Chassis tightening torques Brake fluid reservoir cover, front 0.7 Nm (0.52 lbf ft) Radiator hose hose clamp 2.2 Nm (1.62 lbf ft) EJOTPT ® Remaining screws, chassis K45x12 1 Nm (0.7 lbf ft) Remaining screws, chassis EJOTPT ®...
  • Page 22 4 TECHNICAL DATA Screw, activated carbon filter 6 Nm (4.4 lbf ft) holder Screw, angle sensor 5 Nm (3.7 lbf ft) Screw, ball joint of push rod on 10 Nm (7.4 lbf ft) Loctite ® 243™ foot brake cylinder Screw, battery support bracket 4.5 Nm (3.32 lbf ft) Screw, battery terminal M6x12...
  • Page 23 TECHNICAL DATA 4 Screw, bottom triple clamp 12 Nm (8.9 lbf ft) Screw, cross member M8x18 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, cross member in rear M8x35 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, engine fixing arm linkage 25 Nm (18.4 lbf ft) Loctite ®...
  • Page 24 4 TECHNICAL DATA Remaining screws, chassis 45 Nm (33.2 lbf ft) Screw, front footrest bracket M10x65 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, front footrest bracket M10x80 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, handlebar support 45 Nm (33.2 lbf ft) Loctite ®...
  • Page 25 SUBSTANCES 5 Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
  • Page 26 *3214571en* 3214571en 10/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...