Section 3: Removal; Hazard Alert Messages; Remove The Transfer Case Assembly - Meritor MTC-4208X Series Service Manual

3 Removal
Removal

Hazard Alert Messages

Read and observe all Warning and Caution hazard alert messages in
this publication. They provide information that can help prevent serious
personal injury, damage to components, or both.
DANGER
PARK THE VEHICLE ON A LEVEL SURFACE. BLOCK THE
WHEELS TO PREVENT THE VEHICLE FROM MOVING. SUP-
PORT THE VEHICLE WITH SAFETY STANDS. NEVER WORK
UNDER A VEHICLE SUPPORTED ONLY BY JACKS. JACKS
CAN SLIP AND FALL OVER. SERIOUS PERSONAL INJURY
AND DAMAGE TO COMPONENTS CAN RESULT.
WARNING
TO PREVENT EYE INJURY, ALWAYS WEAR EYE PROTECTION
WHEN PERFORMING VEHICLE MAINTENANCE OR SERVICE.

Remove the Transfer Case Assembly

1. Wear eye protection.
2. Park the vehicle on a level surface. Place blocks under the wheels
not being raised to keep the vehicle from moving.
3. Raise the vehicle so the area to be serviced is off the ground.
Support the vehicle with safety stands.
4. Place a large container under the transfer case.
5. Remove the magnetic drain plug from the bottom of the transfer
case. Drain and discard the oil correctly. Clean the magnetic drain
plug. Figure 3.1, Figure 3.2, and Figure 3.3.
MTC-4208X/XP, MTC-4210X/XP, & AND MTC-4213X
FRONT FRONT
Figure 3.1
MM-0861 / Revised July 2020
Page 36
OUTLET TO
OIL COOLER
DRAIN
PLUG
4007120a
Copyright Meritor, Inc., 2020
MTC-4208XL & MTC-4210XL
FRONT
DRAIN PLUG
OIL PUMP
OUTLET
TO COOLER
REAR
Figure 3.2
ELBOW W/ORIFICE
PLUG-RETURN
FROM COOLER
MAGNETIC PLUG
PUMP
COVER
INLET
TUBE
INLET
TUBE
FITTING
4007121a
Printed in USA