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halstrup-walcher PSD 4 Series Instruction Manual

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Instruction manual
PSD/PSC 4xx positioning system

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Summary of Contents for halstrup-walcher PSD 4 Series

  • Page 1 Instruction manual PSD/PSC 4xx positioning system...
  • Page 2 Safety precautions halstrup-walcher GmbH Stegener Straße 10 79199 Kirchzarten Germany Tel. +49 7661 39 63-0 info@halstrup-walcher.com www.halstrup-walcher.com © 2022, Kö The manufacturer owns the copyright to this instruction manual. It contains technical data, instructions and drawings detailing the device’s features and how to use them. It must not be copied either wholly or in part or made available to third parties.
  • Page 3 Safety precautions Table of contents 7100.006834 Instruction manual PSD/PSC 4xx B EN 15.03.2022...

  • Page 4: Safety Precautions

    Safety precautions Safety precautions Appropriate use Positioning systems are especially suitable for automatically setting tools, stops or spindles for wood-processing equipment, packing lines, printing equipment, filling units and other types of special machines. PSD/PSC 4xx positioning systems are not stand-alone devices and may only be used if coupled to another machine.
  • Page 5 The PSD/PSC 4xx positioning system should always be stored and transported to the place of installation in its original packaging. Information about storage and transportation can be found in the technical data sheet: www.halstrup-walcher.de/technicaldocu Please search for “PSD” or “PSC”, select your type, click on “Data sheets” and download the file. Disposal The electronic components of the device contain environmentally hazardous materials and materials that can be reused.
  • Page 6 Description of the drive and its functions Description of the drive and its functions PSD/PSC 4xx positioning system with bus interface The PSD/PSC 4xx positioning system is an integrated drive for the accurate adjustment of auxiliary and positioning axes. The drive enables the operator to perform reproducible and simultaneous adjustments at all the required positions.
  • Page 7 Description of the drive and its functions Overview of features Stepper motor Power amplifier and control electronics with galvanic separation (power and bus) Absolute measuring system (battery-free) Several bus interface options (see order key, chapter 2.4) 2 Protection class options (see order key chapter 2.4) Solid circular shaft (flattened), 5 mm or 8 mm Optional: Hollow shaft, 8 mm or 14 mm (with gear reducer) Optional: Gearbox kit for increased torque requirements with 8 mm or 14 mm hollow...
  • Page 8 Description of the drive and its functions 7100.006834 Instruction manual PSD/PSC 4xx B EN 15.03.2022...
  • Page 9 Description of the drive and its functions Construction of devices with hollow shafts/gear reducers Illustration exemplary, here: PSD403-14H M12 male connector for power supply (A-coded) (for devices with IO-Link also for communication) M12 connector for bus CA: M12 female connector (B-coded) IE buses: M12 female connector (D-coded) IO: not used (1 cable for power supply and communication signal) M12 connector for bus...
  • Page 10 Description of the drive and its functions Gearbox with hollow shaft: Illustration exemplary, Models: see order code Attachment housing with hollow shaft: Illustration exemplary, Models: see order code Hollow shaft, 8 mm or 14 mm, with allen screw (M4 x 16 DIN 912) for spindle mounting Damping plate (1.5 mm): to offset lash in the spindle Torque support: Mechanical fixation to prevent the drive from twisting 7100.006834 Instruction manual PSD/PSC 4xx B EN 10...
  • Page 11 Description of the drive and its functions Construction of devices with solid circular shafts Illustration exemplary, here: PSD422-8V M12 male connector (A-coded) (for device with IO Link for bus and power supply) M12 connector for bus CA: M12 female connector (B-coded) Ethernet based buses: M12 female connector (D-coded) IO: not used (1 cable for power supply and communication signal) M12 connector for bus...
  • Page 12 Description of the drive and its functions Type label Manufacturer and website Country of manufacture Technical data Article number (specific) MAC-address (only for devices with IE buses) Order key CE and UKCA conformity symbols Serial number Warning symbols: observe installation and operating instructions let the positioning system cool down sufficiently before touching 7100.006834 Instruction manual PSD/PSC 4xx B EN 12 15.03.2022...
  • Page 13 Click the following link to find more technical information about the control and status elements in the bus description: www.halstrup-walcher.de/technicaldocu Please search for “PSD” or “PSC”, select your type, click on “Instruction manuals” and download the files appropriate to your bus communication interface.

  • Page 14: Installing The Drive

    Installing the drive Installing the drive WARNING Risk of injury if used inappropriately. The drive must be installed by trained technical personnel. WARNING Risk of burns due to hot drive. The drive can become very hot during operation. Allow the drive to cool before touching it. WARNING Risk of crushing due to rotary movement.
  • Page 15 Installing the drive Installing drive with a hollow shaft How to mount the drive with hollow shaft on a shaft Requirements Recommended shaft diameter: 8 h9 or 14 h9 Depth of the hollow shaft bore 20 mm Tightening torque of the adjustable collar 4 Nm screw with a 3 mm allen screw: Minimum depth of pin insertion into the hollow...
  • Page 16 Installing the drive Note: When installing the device, ensure that the damping plate is parallel to the base of the device, see diagram: INCORRECT  CORRECT  Note: The backlash that occurs when the direction of rotation changes has a direct influence on the positioning accuracy of the device.
  • Page 17 Technical data for the electrical connections and pin assignment can be found in the pin assignment description on the website: www.halstrup-walcher.de/technicaldocu Please search for “PSD” or “PSC”, select your type, click on “Instruction manuals” and download the files appropriate to your bus communication interface, file name: Connector and pin assignments.
  • Page 18 Installing the drive Earth the housing WARNING Risk of burns due to hot drive. The drive can become very hot during operation. Allow the drive to cool before touching it. WARNING Risk of injury. High contact voltages can occur in the case of malfunctions.
  • Page 19 Installing the drive Powering the device For the motor supply connection (SELV/PELV), it is required to provide adequate power limitation in compliance to e.g. IEC 61010-1, Limited Energy Circuit (LEC) or IEC 60950-1, Limited Power Supply (LPS). To ensure this, the following fuse protection is recommended: ATTENTION: For motor power use a single fuse with max.
  • Page 20 Installing the drive Run drive in reverse Depending on the model, the drive may be run in reverse up to a certain speed. ATTENTION: Running a PSD/PSC 4xx in reverse for more than 1-2 seconds at more than the permissible speed will damage the internal protection diode and the PSD/PSC 4xx will be defective.

  • Page 21: Communication Interface

    Technical data for the communication interface can be found in the bus description on the website: www.halstrup-walcher.de/technicaldocu Please search for “PSD” or “PSC”, select your type, click on “Instruction manuals” and download the files appropriate to your bus communication interface.
  • Page 22 Notes Notes 7100.006834 Instruction manual PSD/PSC 4xx B EN 22 15.03.2022...
  • Page 23 Notes 7100.006834 Instruction manual PSD/PSC 4xx B EN 15.03.2022...
  • Page 24 GmbH Tel. +49 7661 39 63-0 Stegener Straße 10 info@halstrup-walcher.com 79199 Kirchzarten www.halstrup-walcher.com GERMANY...

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Psc 4 series