halstrup-walcher PSD4 Series Instruction Manual
Positioning system
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- Description (59 pages) ,
- Instruction manual (52 pages) ,
- Manual (40 pages)
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Summary of Contents for halstrup-walcher PSD4 Series
- Page 1 Instruction manual PSD4xx positioning system...
- Page 2 Safety precautions halstrup-walcher GmbH Stegener Straße 10 79199 Kirchzarten Tel. +49 7661 39 63-0 info@halstrup-walcher.com www.halstrup-walcher.com © 2020 The manufacturer owns the copyright to this instruction manual. It contains technical data, instructions and drawings detailing the device’s features and how to use them. It must not be copied either wholly or in part or made available to third parties.
- Page 3 Safety precautions Table of contents 7100.006384_Instruction manual_PSD4xx_E_ENG 15.06.2020...
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Page 4: Safety Precautions
Safety precautions Safety precautions Appropriate use Positioning systems are especially suitable for automatically setting tools, stops or spindles for wood-processing equipment, packing lines, printing equipment, filling units and other types of special machines. PSD4xx positioning systems are not stand-alone devices and may only be used if coupled to another machine. - Page 5 The PSD4xx positioning drive should always be stored and transported to the place of installation in its original packaging. Information about storage and transportation can be found in the technical data sheet: www.halstrup-walcher.de/en/products/positioning-systems/direct-drives-psd/ Disposal The electronic components of the device contain environmentally hazardous materials and materials that can be reused.
- Page 6 Description of the device and its functions Description of the device and its functions PSD4xx positioning system with bus interface The PSD4xx positioning system is an integrated drive for the accurate adjustment of auxiliary and positioning axes. The drive enables the operator to perform reproducible and simultaneous adjustments at all the required positions.
- Page 7 Description of the device and its functions Manual run Examples of applications Wood-processing machines Packaging machines Food processing and beverages industry etc. Format changeover in packaging Format changeover in bottle filling: machines: 7100.006384_Instruction manual_PSD4xx_E_ENG 15.06.2020...
- Page 8 Description of the device and its functions Models The PSD4xx positioning system can be adapted to specific requirements. The possible models can be configured using the order key: 7100.006384_Instruction manual_PSD4xx_E_ENG 15.06.2020...
- Page 9 Description of the device and its functions Construction of devices with hollow shafts/gear reducers M12 male connector for power supply (A-coded) (for devices with IO-Link also for communication) M12 connector for bus (not for devices with IO Link) CA: M12 female connector (B-coded) EC/PN: M12 female connector (D-coded) M12 connector for bus (not for devices with IO Link) CA: M12 male connector (B-coded)
- Page 10 Description of the device and its functions Gearbox with hollow shaft PSD403 / -413 / -426 / -436 / -428 / -438: Attachment housing with hollow shaft PSD401 / -411 / -422 / -432: Hollow shaft, 8 mm or 14 mm, with Allen screw (M4 x 16 DIN 912) for spindle mounting Sealing plate (1.5 mm): to offset lash in the spindle Torque support: Mechanical fixation to prevent the drive from twisting...
- Page 11 Description of the device and its functions Construction of devices with solid circular shafts M12 male connector (A-coded) (for device with IO Link for bus and power supply) M12 connector for bus (not for devices with IO Link) CA: M12 female connector (B-coded) EC/PN: M12 female connector (D-coded) M12 connector for bus (not for devices with IO Link) CA: M12 male connector (B-coded)
- Page 12 Description of the device and its functions Type label Manufacturer and website Country of manufacture Technical data Article number (specific) MAC-adress (only for devices with IE buses) Order key Serial number CE conformity certification 7100.006384_Instruction manual_PSD4xx_E_ENG 15.06.2020...
- Page 13 Device controls and status elements IE (Industrial Ethernet) Status LEDs (bus status and motor status) Address switches 10x Address switches 1x Click the following link to find more technical information about the control and status elements in the bus description: www.halstrup-walcher.de/technicaldocu 7100.006384_Instruction manual_PSD4xx_E_ENG 15.06.2020...
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Page 14: Installing The Device
Installing the device Installing the device WARNING Risk of injury if used inappropriately. The device must be installed by trained technical personnel. WARNING Risk of burns due to hot drive. The drive can become very hot during operation. Allow the drive to cool before touching it. WARNING Risk of crushing due to rotary movement. - Page 15 Installing the device Note: When the drive is running at certain speeds, depending on the application, resonances may occur which reduce its service life and increase noise. This can be avoided by changing the target rpm. Installing drive with a hollow shaft How to mount the drive with hollow shaft on a shaft Requirements Recommended shaft diameter:...
- Page 16 Installing the device pressed together to approx. the half thickness. Under no circumstances must the PSD4xx be bolted on “hard” without an air gap between it and the machine. Note: When installing the device, ensure that the sealing plate is parallel to the base of the device, see diagram: INCORRECT ...
- Page 17 Installing the device Example: Electrical connections and pin assignment Technical data for the electrical connections and pin assignment can be found in the pin assignment description on the website: www.halstrup-walcher.de/technicaldocu 7100.006384_Instruction manual_PSD4xx_E_ENG 15.06.2020...
- Page 18 Installing the device Earth the housing WARNING Risk of burns due to hot drive. The drive can become very hot during operation. Allow the drive to cool before touching it. WARNING Risk of injury. High contact voltages can occur in the case of malfunctions.
- Page 19 Installing the device Powering the device ATTENTION For motor power use a single fuse with max. 2.0 A for each PSD40x/41x and with max. 4.0 A for each PSD42x/43x. For control power you can use a fuse with max. 2.0 A, so it is possible to power up to 10 units parallel with one fuse.
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Page 20: Communication Interface
Communication interface Communication interface Technical data for the communication interface can be found in the bus description on the website: www.halstrup-walcher.de/technicaldocu Technical data Technical data and drawings can be found in the current data sheet on the website: www.halstrup-walcher.de/en/products/positioning-systems/direct-drives-psd Please contact us if you require any further information. - Page 21 Notes halstrup-walcher GmbH Tel. +49 7661 39 63-0 Stegener Straße 10 info@halstrup-walcher.com 79199 Kirchzarten www.halstrup-walcher.com...