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Installation Manual
Rinnai Split Solar Hot Water Systems -
Enduro SP200A and Excelsior EXT Collectors
This system shall be installed in accordance with:
• Manufacturer's Installation Instructions
• Current AS/NZS 3500
• All applicable local rules and regulations including local OH&S requirements
This system must be installed, commissioned and serviced by an Authorised Person.
Issue
5
The solar hot and solar cold pipes between the solar storage tank and the
solar collectors must be suited to the high water temperatures and pressures
that may occur. As such, plastic pipe must not be used. Components used to
join pipes must use metallic materials to achieve sealing.
NOT SUITABLE AS A POOL OR SPA HEATER
AS/NZS 2712
Lic No.1849
SAI Global
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Table of Contents
Related Manuals for Rinnai Enduro SP200A
Summary of Contents for Rinnai Enduro SP200A
- Page 1 Installation Manual Rinnai Split Solar Hot Water Systems - Enduro SP200A and Excelsior EXT Collectors This system shall be installed in accordance with: • Manufacturer’s Installation Instructions • Current AS/NZS 3500 • All applicable local rules and regulations including local OH&S requirements This system must be installed, commissioned and serviced by an Authorised Person.
- Page 2 This manual covers the installation of Enduro SP200A, Enduro XL SP250A and Excelsior EXT solar collectors as part of complete solar hot water systems. Full instructions on the installation of the complete system can be found in the “Operation / Installation Manual - Rinnai Split Solar Hot Water Systems”.
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Page 3: Table Of Contents
Water Pipes and Fittings ������������������������������������������������������������������������������������������������������������������������������������ 9 CollectorInstallation Standard Installation ����������������������������������������������������������������������������������������������������������������������������������������� 11 1 Collector Installation Kit - R33202739 ���������������������������������������������������������������������������������������������������������� 14 2 Collectors Installation Kit - R33202740 �������������������������������������������������������������������������������������������������������� 16 3 Collectors Installation Kit - R33202741 �������������������������������������������������������������������������������������������������������� 18 ContactInformation Rinnai Split Collector IM... -
Page 4: Specifications
1.25 kW 1.4 kW PTR relief conditions (kW) The Rinnai solar hot water warranty booklet specifies the locations and conditions that apply for flat plate collectors to be warranted against frost damage. In locations where the warranty booklet that frost valves must be used, they Frost Protection must be fitted for warranty to apply. -
Page 5: InstallationInformation
INSTALLATION INFORMATION REGULATIONS AND OCCUPATION HEALTH AND SAFETY (OH&S) Installation and commissioning must be performed by authorised persons. Rinnai solar systems must be installed in accordance with these instructions and all regulatory requirements which exist in your area including those in relation to manual lifting, working at heights and on roofs. -
Page 6: Roof Mounting Options
AS1170.2 “Structural Design Actions Part 2: Wind Actions”, AS3600 “Concrete Structures” and AS4100 “Steel Structures” in relation to these specifications. A solution may be provided using either kit DDHRKIT2 (2 collector) or DDHRKIT3 (3 collector), in accordance with the instructions in the Rinnai document “High Rise Roof Mounting Frame Installation Instructions (Part Number 15401103) StandardInstallation Installation details are in the section 'Collector Installation' on page 11. - Page 7 INSTALLATION INFORMATION Mounting Location Suitability The following table indicates which installation locations are suitable for different roof mounting options for Rinnai split solar hot water systems Region Region Region Region Wind Region Roof Area (see page "Roof Area" Area Area...
- Page 8 Area 2 Area 3 Area 1 In both examples : A = min of 0.2 x 20.3 = 4.06 0.2 x 12.1 = 2.42 1 x 3.8 = 3.8 è A = 2.42 A/2 = 1.21 m Rinnai Split Collector IM...
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Page 9: Water Pipes And Fittings
All hot water pipework should be insulated with sealed polyethylene foamed or equivalent insulation to optimise performance and energy efficiency. Such insulation may also be mandatory under local regulations. Rinnai recommend insulation to achieve an R value of 0.6 K.m2/W or higher depending on location. With the exception of solar collector flow and return pipes, water pipe sizing should be performed in accordance with AS/NZS 3500. - Page 10 15mm from the end of the copper pipe. This ensures the join will survive the expansion and contraction that can occur due to temperature fluctuations. WARNING Collector header pipes Olive Nipple 15 mm Collector header pipework to be pushed up hard against the nipple This ensures the copper olive is adequately pushed onto the the pipe. Rinnai Split Collector IM...
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Page 11: CollectorInstallation
COLLECTOR SUPPORT STRAPS MOUNTING RAIL COLLECTOR RETAINERS M6 BOLT, NUT &WASHER COLLECTOR SUPPORT STRAPS MOUNTING RAIL COLLECTOR RETAINERS M6 BOLT, NUT &WASHER Please ensure the collector rails are positioned in the correct orienation against the collector. WARNING Rinnai Split Collector IM... - Page 12 Push down on the retainers to clamp the collector and tighten the nuts. Attach the collector mounting straps to the rafter or truss under the tiles. Nail strap to rafter Replace the tiles and ensure the collector is secure. Rinnai Split Collector IM...
- Page 13 Apply some silicone sealant down the holes to ensure no water leakage and secure with suitable fasteners. Alternatively the rail can be attached to the roof using the collector mounting straps. Rinnai Split Collector IM...
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Page 14: Collector Installation Kit - R33202739
COLLECTOR INSTALLATION 1 COLLECTOR INSTALLATION KIT - R33202739 installer supplied copper pipe and insulation (not shown) installer supplied copper pipe and insulation (not shown) Rinnai Split Collector IM... - Page 15 2 Supplied with Collectors, 2 supplied in kit M8 Bolt, Washer and Nut Bolt 22601052 Washer 17401072 (Used to fasten collector Air Bleed Valve 11007701 Nut 16801062 mounting straps to rail) Solar Collector Hot Sensor Lead (20m) 31002715 Installation Booklet 15401017 Rinnai Split Collector IM...
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Page 16: Collectors Installation Kit - R33202740
COLLECTOR INSTALLATION 2 COLLECTORS INSTALLATION KIT - R33202740 installer supplied copper pipe and insulation (not shown) installer supplied copper pipe and insulation (not shown) Rinnai Split Collector IM... - Page 17 Hot Sensor Sheath 10204714 Nut 16801062 mounting straps to rail) Air Bleed Valve 11007701 Hot Sensor Lead (20m) 31002715 Solar Collector Installation Booklet 15401017 * part number 33202052 contains 2 pieces of insulation and 2 pieces of tape. Rinnai Split Collector IM...
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Page 18: Collectors Installation Kit - R33202741
COLLECTOR INSTALLATION 3 COLLECTORS INSTALLATION KIT - R33202741 8 8 8 8 installer 9 10 supplied copper pipe and insulation (not shown) installer supplied copper pipe and insulation (not shown) Rinnai Split Collector IM... - Page 19 Hot Sensor Sheath 10204714 Nut 16801062 mounting straps to rail) Air Bleed Valve 11007701 Solar Collector Hot Sensor Lead (20m) 31002715 Installation Booklet 15401017 * part number 33202053 contains 4 pieces of insulation and 4 pieces of tape. Rinnai Split Collector IM...
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Page 20: ContactInformation
P.O. Box 460 Braeside, Victoria 3195 Rinnai has a Service and Spare Parts network with personnel who are fully trained and equipped to give the best service on your Rinnai appliance. If your appliance requires service, please call our National Help Line. Rinnai recommends that this appliance be serviced every 3 years.