Carrier AIR COOLED SPLIT SYSTEM 38AQS008 Installation And Service Instructions Manual
Carrier AIR COOLED SPLIT SYSTEM 38AQS008 Installation And Service Instructions Manual

Carrier AIR COOLED SPLIT SYSTEM 38AQS008 Installation And Service Instructions Manual

Air-cooled split system heat pump 50/60 hz
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CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
• UNCRATE UNIT
• INSPECT SHIPMENT
• CONSIDER SYSTEM REQUIREMENTS
Step 2 - Rig and Mount the Unit . . . . . . . . . . . . 2
• MOUNTING
• COMPRESSOR MOUNTING
Step 3 - Complete Refrigerant Piping
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
• SIZE REFRIGERANT LINES
• LIQUID LINE SOLENOID VALVE
• ACCESSORY ELECTRIC HEAT
• FIELD CONTROL WIRING
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,11
Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . 10
Evacuate and Dehydrate . . . . . . . . . . . . . . . . . . . 10
Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . 10
Refrigerant Service Ports . . . . . . . . . . . . . . . . . . 10
Sequence of Operation . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Outdoor-Fan Adjustment . . . . . . . . . . . . . . . . . . . 11
Compressor Removal . . . . . . . . . . . . . . . . . . . . . . 11
Cooling Mode Operation . . . . . . . . . . . . . . . . . . . 12
Heating Mode Operation . . . . . . . . . . . . . . . . . . . 12
TROUBLESHOOTING CHART . . . . . . . . . . . . . . 14,15
START-UP CHECKLIST . . . . . . . . . . . . . . . . CL-1,CL-2

SAFETY CONSIDERATIONS

Installing and servicing air-conditioning equipment can be
hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install or service air-conditioning equipment.
When working on air-conditioning equipment, observe pre-
cautions in literature and on tags and labels attached to unit.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for brazing operations. Have fire ex-
tinguisher available. Read these instructions thoroughly. Con-
sult local building codes and National Electrical Code U.S.A.
(NEC) for special installation requirements.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 111
Catalog No. 533-887
Tab
5a 5a
Installation, Start-Up and
Service Instructions
Page
Printed in U.S.A.
Air-Cooled Split System Heat Pump
Before installing or servicing system, always turn off
main power to system. There may be more than one dis-
connect switch. Electrical shock can cause personal
injury.
The 38AQS008 unit uses a semi-hermetic compressor. See
Tables 1A and 1B for physical data.
The 38AQS008 is approved by Carrier for use only with
40RMQ008 fan cooling units. Use only approved far coils.
The 38AQS008 (60 Hz) is Underwriters' Laboratories (UL)
and Canadian Underwriters' Laboratories (CUL) approved
for use with the 40RMQ008 fan coil only.

Step 1 - Complete Pre-Installation Checks

UNCRATE UNIT (See Fig. 1) - Remove unit packaging
except for the top skid assembly and wood bumpers, which
should be left in place until after unit is rigged into place.
INSPECT SHIPMENT - File claim with shipping com-
pany if shipment is damaged or incomplete.
Fig. 1 - 38AQS008 Unit
Form 38AQS-4SI
38AQS008
50/60 Hz

INSTALLATION

Pg 1
6-95
Replaces: 38AQS-3SI

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Summary of Contents for Carrier AIR COOLED SPLIT SYSTEM 38AQS008

  • Page 1: Table Of Contents

    The 38AQS008 unit uses a semi-hermetic compressor. See Tables 1A and 1B for physical data. The 38AQS008 is approved by Carrier for use only with 40RMQ008 fan cooling units. Use only approved far coils. The 38AQS008 (60 Hz) is Underwriters’ Laboratories (UL) and Canadian Underwriters’...
  • Page 2: Step 2 - Rig And Mount The Unit

    Table 1A — Physical Data (English) UNIT 38AQS008 60 Hz OPERATING WEIGHT (lb) Aluminum Coils (Standard) Copper Coils (Optional) RIGGING WEIGHT (lb) Aluminum Coils (Standard) Copper Coils (Optional) REFRIGERANT* COMPRESSOR Reciprocating, Semi-Hermetic Quantity...Type 1...06DA818 Quantity Cylinders Speed (rpm) 1750 Oil Charge (oz) (ea) OUTDOOR FAN Propeller;...
  • Page 3: Filter Drier And Moisture Indicator

    38AQS unit and 40RMQ unit, amount of liquid lift, and compressor oil return. See Table 3 and also refer to Part 3 of Carrier System Design Manual for design details and line sizing. Refer to 40RMQ installation instruc- tions for additional information.
  • Page 4 UNIT UNIT UNIT W/ALUMINUM COIL W/COPPER COIL 38AQS008 Dim. A Dim. B Dim. A Dim. B 1 -8 1 -5 1 -9 ⁄ 1 -4 60 Hz [508.0] [431.8] [546.0] [425] 1 -6 1 -7 1 -7 ⁄ 1 -6 50 Hz [457.2] [482.6]...
  • Page 5 ACCESSORY ELECTRIC HEAT — If the system is to be equipped with an accessory electric heater, refer to the 40RMQ008 installation instructions and Tables 5A and 5B. FIELD CONTROL WIRING — Install a Carrier-approved accessory thermostat assembly according to installation in- structions included with the accessory. Locate thermostat as-...
  • Page 6 4. Liquid line solenoid valve (solenoid drop control) is recommended to prevent refrigerant migration to the compressor. A biflow type solenoid valve is required. 5. Filter drier must be of the biflow type, suitable for heat pump duty. 6. Internal factory-supplied TXV and bypass check valve not shown.
  • Page 7 VOLTAGE RANGE UNIT NOMINAL VOLTAGE 38AQS (V-Ph-Hz) 208/230-3-60 460-3-60 220-3-50 400-3-50 LEGEND — Full Load Amps HACR — Heating, Air Conditioning and Refrigeration — Locked Rotor Amps — Minimum Circuit Amps — National Electrical Code (U.S.A.) — Outdoor Fan Motor —...
  • Page 8 → Table 5A — Accessory Electric Heater Data (60 Hz) UNIT HEATER 40RMQ PART NO. CAELHEAT001A00 CAELHEAT002A00 CAELHEAT003A00 CAELHEAT004A00 CAELHEAT005A00 CAELHEAT006A00 CAELHEAT007A00 CAELHEAT008A00 CAELHEAT009A00 CAELHEAT010A00 CAELHEAT011A00 CAELHEAT012A00 CAELHEAT013A00 CAELHEAT014A00 CAELHEAT015A00 LEGEND — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection (Amps) *Sizes shown are for single-point connection of electric heat acces- sory and air handler.
  • Page 9 →...
  • Page 10: Start-Up

    Evacuate and Dehydrate — Evacuate and dehydrate entire refrigerant system by use of the methods described in Carrier GTAC II, Module 4, System Dehydration. Refrigerant Charge — Refer to Carrier GTAC II, Mod- ule 5, Charging Recovery, Recycling, and Reclamation.
  • Page 11: Checking Cooling And Heating Control

    1. Shut off power to unit. Remove unit access panel (front of unit). 2. Remove refrigerant from system using refrigerant re- moval methods described in Carrier’s Refrigrant Serv- ice Techniques manual. 3. Disconnect compressor wiring at compressor terminal box. Disconnect high-pressure switch.
  • Page 12: Cooling Mode Operation

    5. Remove crankcase heater from compressor base. 6. Remove compressor holddown bolts and lift compres- sor off basepan. 7. Remove compressor from unit. 8. Clean system. Add new liquid line filter drier (biflow type). 9. Install new compressor and position in unit. Connect suc- tion and discharge lines to compressor.
  • Page 13 Fig. 16 — Cooling Mode Operation Fig. 17 — Heating Mode Operation...
  • Page 19: Start-Up Checklist

    A. Preliminary Information OUTDOOR: MODEL NO. INDOOR: AIR HANDLER MANUFACTURER MODEL NO. ADDITIONAL ACCESSORIES B. Pre-Start-Up OUTDOOR UNIT IS THERE ANY SHIPPING DAMAGE? IF SO, WHERE: WILL THIS DAMAGE PREVENT UNIT START-UP? CHECK POWER SUPPLY. DOES IT AGREE WITH UNIT? HAS THE GROUND WIRE BEEN CONNECTED? HAS THE CIRCUIT PROTECTION BEEN SIZED AND INSTALLED PROPERLY? ARE THE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY?

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