JUKI MEB-3200C Instruction Manual
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JUKI MEB-3200C Instruction Manual

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MEB-3200C
INSTRUCTION MANUAL

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  • Page 1 MEB-3200C INSTRUCTION MANUAL...

  • Page 2: Table Of Contents

    CONTENTS 1. SPECIFICATIONS ..................1 2. NAME OF EACH COMPONENT ..............2 (1) Names of the sewing machine main unit ............... 2 3. INSTALLATION ................... 3 (1) Installing the air hose ....................3 (2) Raising and returning the sewing machine ............3 (3) Installing the thread stand ..................
  • Page 3 (6) Setting sewing data for the round bar shape ............28 (7) Setting sewing data for the round bar 2 shape ........... 28 (8) Sewing data list ...................... 29 8. ADJUSTMENT OF EACH PART .............. 34 (1) Replacing the cloth cutting knife and the knife holder ........34 (2) Setting the knife pressure of the standard type..........
  • Page 4 (14) Standard of replacing time of the gas spring ............ 63 (15) Replacing the gas spring ..................63 (16) Disposing of batteries ..................68 11. EXCHANGING GAGUE PARTS AND OPTIONAL ......... 69 (1) Changing the type of thread trimmer ..............69 (2) Exchanging gauge parts ..................

  • Page 5: Specifications

    #90 to #110 #110 to #120 Safety device Temporary stop switch and automatic stop function at the time of detection of trouble Lubricating oil JUKI New Defrix Oil No. 2 (Oiling system) Air pressure 0.49 Mpa Air consumption 6R/ min (8-cycle/min) Dimensions 1,060 mm (W) ×...

  • Page 6: Name Of Each Component

    2. NAME OF EACH COMPONENT (1) Names of the sewing machine main unit ・Hand pulley ❼ The needle bar can be lifted or lowered by hand with the hand- pulley. ・Cloth cutting dial  The cloth cutting knife can be lifted or lowered by hand with the cloth cutting dial.

  • Page 7: Installation

    3. INSTALLATION (1) Installing the air hose ■ Connecting the air hose ❷ Connect the air hose to the regulator using ❶ the hose band and the one-touch socket joint supplied with the machine. ■ Adjustment of air pressure Open air cock ❶ , pull up and turn air adjustment Close knob ❷...
  • Page 8 ❶ ❶ When raising sewing machine ❷ ❸ ❹ When returning sewing machine ❺ ❹ to its home ❺ position 2) When raising the sewing machine, push feed base ❷ away from you (in the direction of the arrow), then hold periphery ribs ❶ located on the front side of the sewing machine bed to slowly lift it. At this time, do not hold feed base ❷...

  • Page 9: Installing The Thread Stand

    5) The sewing machine stops once more at the final stage of lowering for the safety. Support the periphery ribs of machine bed with your left hand, hold the grip of hinge stopper sec- tion with your right hand to release the lock and slowly lower the sewing machine follow- ing the description of step 3).

  • Page 10: Installing/Removing The Presser Unit

    (5) Installing/removing the presser unit When moving the feed base by hand, or ❺ removing/at taching the presser unit , be careful so that the cloth cutting knife does not come in contact with the holding ❷ plates, orthe thread trimming unit does not come in contact with the throat plate.

  • Page 11: Attaching The Dust Bag

    (6) Attaching the dust bag Attach dust bag ❶ to clamp ❷ located in the rear face of the table and insert dust hose ❸ into the bag. ❷ ❸ ❶ (7) Installing the air gun 1) Insert spiral tube ❷ of air gun ❶ into the va- cant side of double-ended joint ❸...

  • Page 12: Preparation Before Operation

    Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. * Use JUKI New Defrix Oil No. 2. ■ Lubricating the arm oil tank Lubricate arm tank ❶ to such an extent of approximately 80 %.
  • Page 13 ■ Lubricating the looper and spreader components DANGER : Be sure carry out the work while observing the following in order to protect against pinching of hands, fingers and arms between the sewing machine and the bottom cover, which can result in serious injury, when you raise the sewing machine from its home position.

  • Page 14: Attaching The Needle

    ■ Lubricating the needle bar and cam components Lubricate the components at the time of delivery or after an extended period of disuse. 1) Loosen setscrews ❶ and remove face plate ❷ . 2) Apply one to two drops of oil to needle bar ❷...

  • Page 15: Threading The Machine Head

    (3) Threading the machine head WARNUNG : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Threading the upper thread (needle thread) Ⓑ Ⓐ Ⓒ Ⓐ Optional Standard Ⓑ...
  • Page 16 ❶ ❷ Insert thread in the groove. 1. When passing the looper thread, turn the looper bracket by 180˚ and pass it. 2. Pass the looper thread and gimp through the needle hole in the throat plate and pull them out from hole ❶ . Then clamp them at ❷ of the presser plate and perform a few stitch sew- ing to remove the looper thread and gimp (2 pcs.).

  • Page 17: How To Set The Cloth

    Threading the machine with gimp S and R types J,C type Pass gimp through the In case of thin thread, insert groove on the thread tension gimp in the gimp presser plate. disk shaft. (4) How to set the cloth ❶...

  • Page 18: Usb Connectors

    (5) USB connectors 1) Open cover ❶ to find USB connectors ❷ and ❸ . ❶ Connector ❷ This USB connector is used for communi- cation. It can be used to write/import pattern information, etc. to/from the USB thumb drive. Connector ❸...

  • Page 19: Structure Of The Operation Switch

    5. STRUCTURE OF THE OPERATION SWITCH (1) Operation panel configuration ❶ ❷ ❸ ❶ ❾ ❹ ❺ ❻ ❼ ❽ [List of display items] Display Description Display Description Single pattern Pattern No. Sewing speed ❸ Needle thread tension ❹ (Normal (Inverted Looper thread tension ❺...
  • Page 20 [List of pattern shapes] Display Description Display Description Lockstitch buttonhole without Eyelet buttonhole without bartack bartack (With knife) (Without knife) (With knife) (Without knife) Lockstitch buttonhole with taper Eyelet buttonhole with taper bar (With knife) (Without knife) (With knife) (Without knife) Lockstitch buttonhole with Eyelet buttonhole with straight straight bar...

  • Page 21: Temporary Stop Switch

    (2) Temporary stop switch This switch stops the operation of the sewing ma- chine. Temporary stop switch (3) Hand switch Presser switch (right) ❶ This switch performs up/down of the presser. Start switch lamp Start switch (left) ❷ This switch performs the start of sewing. ❶...

  • Page 22: How To Use The Operation Panel

    6. HOW TO USE THE OPERATION PANEL (1) Basic operation of the sewing machine 1) After turning the power ON, the message "Press the presser switch" appears. Then, press the start switch. ❶ to select the pattern you 2) Press ❶...

  • Page 23: Setting The Thread Tension

    ❸ to display S039. 3) Press ❹ ❹ to display P05. 4) Press ❸ ❺ to complete copying of the pat- 5) Press tern. ❺ (3) Setting the thread tension The needle thread tension and the looper thread tension can be changed respectively. The thread tension becomes stronger by increasing the set value, or weaker by decreasing it.

  • Page 24: Temporarily Stopping The Sewing Machine

    (4) Temporarily stopping the sewing machine ■ How to stop the sewing machine 1) Press Temporary stop switch ❶ . 2) The sewing machine stops. The message "E- 007 Temporary stop switch is pressed during sewing" is displayed. ■ How to re-start ❶...

  • Page 25: Performing Re-Sewing

    (5) Performing re-sewing Sewing can be performed without making the cloth open operation. 1) Check that the pattern number is in the nor- mal display. If the pattern number is displayed with invert- ed, press the presser switch to return it to the normal display.

  • Page 26: How To Use The Counter

    (7) How to use the counter The counter has been factory-set to "OFF: Without" at the time of shipment. 1) Select "ADD: UP count" using the memory switch U28 "Counter setting". 2) Press to display the current value input screen. ❶...

  • Page 27: Changing The Operation Mode

    (9) Changing the operation mode The operation mode can be changed over to the test mode. Under the test mode, the pattern shape can be checked by moving the feed stich by stitch. ■ How to change over to the test ❷...
  • Page 28 ❷ . 2) Press ❷ ❸ . 3) Set the date and time. Press ❸ - 24 -...

  • Page 29: Setting Procedure Of The Sewing Data

    7. SETTING PROCEDURE OF THE SEWING DATA ❷ ❸ ❶ or A to display the sewing 1) Press data. (The sewing data displayed differs with the button.) ❷ or A to select the sewing 2) Press ❸ to change the data.

  • Page 30: Setting Sewing Data For The Eyelet Buttonhole

    (2) Setting sewing data for the eyelet buttonhole For eyelet buttonholes, the following sewing data items can be set. S005 S002 Sewing length S003 Cut space S004 Stitch pitch S005 Number of stitches of eyelet S090 Cut length compensation Eyelet buttonhole sewing speed is the sum of the sewing speed (S001) and the reduced speed of eyelet (S013).

  • Page 31: Setting Sewing Data For The Straight Bar Shape

    (4) Setting sewing data for the straight bar shape For straight bar shapes, the following sewing data items can be set. S002 Sewing length S008 Straight bar length S009 Number of stitches of straight bar S027 Overlapping amount of straight bar Compensation of X position of S028 S002...

  • Page 32: Setting Sewing Data For The Round Bar Shape

    (6) Setting sewing data for the round bar shape For round bar shapes, the following sewing data items can be set. S002 Sewing length S010 Number of stitches of round bar Number of overlapped stitches of S032 round bar Angle of round bar at sewing end Round bar section sewing speed is the S002 sum of the sewing speed (S001) and the...

  • Page 33: Sewing Data List

    (8) Sewing data list Data Setting item Min. Max. Unit Description Reset * S001 Sewing speed 2200 sti/min 1800 S002 Sewing length 25.0 S003 Cloth cutting interval -2.50 S004 Stitch pitch 0.50 S005 Number of stitches of Stitch eyelet S006 Taper bar length S007 Offset...
  • Page 34 Data Setting item Min. Max. Unit Description Reset * S032 Number of overlapped Stitch stitches of round bar S033 Needle entries without cloth cutting knife S034 Knife size for radial stitch eyelet S035 Number of stitches of radi- Stitch al stitch eyelet S036 Number of overlapped Stitch...
  • Page 35 Data Setting item Min. Max. Unit Description Reset * S066 Compensation of needle -180 Compensation value to be added thread tension of right to S060. Refer to "9.(2) Operating bartack procedure of thread tension compensation of each section" P.45 for details. S067 Compensation of needle -180...
  • Page 36 Data Setting item Min. Max. Unit Description Reset * S079 Compensation of looper -180 Compensation value to be added to thread tension of right the S075. Refer to "9.(2) Operating bottom of eyelet procedure of thread tension compensation of each section" P.45 for details.
  • Page 37 Data Setting item Min. Max. Unit Description Reset * S105 Lengthwise compensation -0.2 of left eyelet S106 Lengthwise compensation -0.2 of left parallel section S107 Setting of needle throwing -1.0 width of right bottom of eyelet S108 Setting of needle throw- -1.0 ing width of left bottom of eyelet...

  • Page 38: Adjustment Of Each Part

    8. ADJUSTMENT OF EACH PART WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) Replacing the cloth cutting knife and the knife holder ■ Replacing the upper cloth cutting knife and the knife holder 1) Loosen thumbscrew ❶...

  • Page 39: Setting The Knife Pressure Of The Standard Type

    (2) Setting the knife pressure of the standard type ・ The knife pressure of the knife can be changed. ・ When you have replaced the cloth cutting knife or the knife holder or have changed the sewing mate- rial, the knife pressure has to be checked. ・...

  • Page 40: Setting The Knife Pressure For The Multicutting Type

    (3) Setting the knife pressure for the multicutting type ・ The knife pressure of the knife can be changed. ・ When you have replaced the cloth cutting knife or the knife holder or have changed the sewing mate- rial, the knife pressure has to be checked. ・...

  • Page 41: Worn-Out Of The Knife Holder Face

    (4) Worn-out of the knife holder face 1) Remove the knife holder. Contact face of the knife holder with (Refer to "8.(1) Replacing the cloth cutting the cloth cutting knife. knife and the knife holder" P.34.) 2) When the knife mark is too deep, the knife mark is duplicate (A of Fig.

  • Page 42: Adjusting The Stitch Bite Width

    (6) Adjusting the stitch bite width WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. For all types the stitch bite width which is possible to sew is up to 3.2 mm. If the width exceeds 3.2 mm, stitch skipping may occur.

  • Page 43: Adjusting The Presser

    (7) Adjusting the presser ■ Adjusting the height of the presser ❶ 1) Remove auxiliary presser plate cover ❶ . 2) Loosen screw ❷ and adjust the height of the ❷ presser. The height of the presser is up to 16 mm. ❷...
  • Page 44 ■ Checking the cloth open amount at the time of adjustment 1) After turning the power ON, the message "Press the start switch" appears. Then, press the start switch. 2) Press to change over to the test mode. 3) Press the presser switch to lift the presser foot.

  • Page 45: Adjusting The Feeding Amount Of The Needle Thread

    (9) Adjusting the feeding amount of the needle thread ■ Adjusting the feeding amount of the needle thread during sewing Loosen screw ❷ and move the position of nee- dle thread drawing thread guide ❶ up or down to ❹ adjust the feeding amount.

  • Page 46: Adjusting The Remaining Amount Of The Gimp (J And C Types)

    (11) Adjusting the remaining amount of the gimp (J and C types) ❸ ❷ ❶ Approx. 4 mm ❸ 1) Loosen setscrew ❶ and move to and fro gimp guide ❷ to adjust the remaining amount of the gimp at the sewing end. 2) For the adjustment, actually sew the remainder of the material or the like and determine the posi- tion of gimp guide ❷...

  • Page 47: Hand Led Light

    (13) Hand LED light ❶ 1) Brightness of hand LED light ❶ can be changed by pressing ❷ . 2) When you keep ❷ held pressed for a long time, the light adjustment function is changed over to the color temperature changing func- tion.

  • Page 48: How To Use The Various Functions

    9. HOW TO USE THE VARIOUS FUNCTIONS (1) Performing procedure of the cycle sewing ❶ ❸ ❶ to select the cycle pattern. 1) Press ❷ to display the steps registered 2) Press in the cycle pattern. ❶ to select the step. 3) Press ❸...

  • Page 49: Operating Procedure Of Thread Tension Compensation Of Each Section

    (2) Operating procedure of thread tension compensation of each section Thread tension of each section of the sewing shape can be individually changed. Thread tension of each section of the sewing shape is the sum of the needle thread tension (S060) or looper thread tension (S075) and the compensation value.
  • Page 50 [Compensation position of the straight bar] S068 Compensation of needle thread S066 Compensation of needle thread tension of right bartack 2 tension of right bartack S083 Compensation of looper thread S081 Compensation of looper thread tension of right bartack2 tension of right bartack (One stitch from the parallel section to the straight bar section) [Compensation position of the round bar]...

  • Page 51: Operating Procedure Of Shape Compensation Of Each Section

    (3) Operating procedure of shape compensation of each section Shape of each section of buttonhole can be compensated. The reference value of needle throwing width is the sum of the needle throwing width (memory switch K10) and the needle throwing width setting (S012). In the following description, all compensation values for the needle throwing width are those to be added to the reference value as described above.

  • Page 52: Changing The Setting Position Of Cloth

    (4) Changing the setting position of cloth The material setting position can be changed to the front side. ❶ to change over to 1) Press . Then, the material setting position will be the front side. ❶ . Then, the 2) Press to return to material setting position will be returned to the...

  • Page 53: Changing Over The Counter (Down Counting)

    (7) Changing over the counter (DOWN counting) The counter performs DOWN counting from the set value. ■ Changing over to the DOWN counter 1) Select "SUB: DOWN count" with the memory switch U28 (Counter setting). ■ Setting the initial value of the DOWN counter Input the set value following the same procedure as you have taken to input the current value of the...

  • Page 54: Stop Before Cloth Cut Mode

    (8) Stop before cloth cut mode When you have changed the setting of the memory switch U13 (Temporary stop for cut-after knife), the sewing machine can be automatically stopped temporarily before the cut-after knife performs cloth cut- ting operation. Refer to "13.(2) Memory switch list"...
  • Page 55 Communication from the USB thumb drive to the main body of sewing machine ❸ to display the communication 1) Press items. 2) Select the communication target item from ❹ , ❺ . and press ❹ ❺ Communication from the main body of sewing machine to the USB thumb drive ❻...

  • Page 56: Maintenance

    10. MAINTENANCE (1) Height of the needle bar WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Adjust the standard position of the needle bar, Needle bar using the timing gauge supplied with the machine, ❷...
  • Page 57 2) Loosen looper driving shaft guide setscrew ❺ and move up and down looper driving shaft guide ❹ to adjust so that the space between ❺ the needle and the left/right loopers becomes the same when the needle is brought to its outside lowest position or inside lowest posi- tion.

  • Page 58: Clearance Between The Needle And The Looper

    (3) Clearance between the needle and the looper DANGER : Be sure carry out the work while observing the following in order to protect against pinching of hands, fingers and arms between the sewing machine and the bottom cover, which can result in serious injury, when you raise the sewing machine from its home position.

  • Page 59: Installation Positions Of The Spreaders And The Timing To Open/ Close The Spreaders

    (5) Installation positions of the spreaders and the timing to open/ close the spreaders DANGER : Be sure carry out the work while observing the following in order to protect against pinching of hands, fingers and arms between the sewing machine and the bottom cover, which can result in serious injury, when you raise the sewing machine from its home position.
  • Page 60 ● Installation position of the left spreader The center of the forked section at the top of left spreader ❶ is aligned with the center of ❹ ❶ the looper thread hole in the left looper. Loosen setscrew ❷ in the spreader s topper and adjust the position of spreader stopper ❸...

  • Page 61: Position Of The Presser Foot And The Needle Entry Point

    (6) Position of the presser foot and the needle entry point WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Adjust the clearance between the presser foot and the holding plate to 0 to 0.5 mm.

  • Page 62: Installing Position Of The Needle Thread Trimming Knife

    (8) Installing position of the needle thread trimming knife WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. ■ S and R type (long thread trimming) Approx.
  • Page 63 ■ J and C type (short thread trimming) Approx. 1 mm 1) The clearance between needle thread trimming knife J ❷ and the needle is approximately 1 mm. ❹ Loosen setscrew ❶ and move needle thread trimming knife J ❷ to adjust the clearance. 2) The overlapping amount between looper thread presser ❸...

  • Page 64: Adjusting The Looper Thread Trimming

    (9) Adjusting the looper thread trimming WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. ❸ ■ S and R type (long thread trimming) ❻ ❹ ❶...

  • Page 65: Cleaning

    (10) Cleaning DANGER : Be sure carry out the work while observing the following in order to protect against pinching of hands, fingers and arms between the sewing machine and the bottom cover, which can result in serious injury, when you raise the sewing machine from its home position. ・...

  • Page 66: How To Change Over The Power Supply

    (13) How to change over the power supply 40249311 : For the electrical control box of 3-phase, 200-240 V/Single-phase, 100-120 V, the supply voltage can be changed over between the 3-phase, 200-240 V and the single-phase, 100- 120 V. Change over the supply voltage by means of the power cord connection and the voltage switching con- nector located in the electrical control box.

  • Page 67: Standard Of Replacing Time Of The Gas Spring

    JUKI genuine gas spring (Part No. :40100390). Gas spring is a component that can be used with ease.
  • Page 68 2) Hold with your both hands periphery ribs ❷ located on the front side of machine bed, slowly lift the sewing machine, and stop it at ❷ the lock position of the intermediate section. Do not hold feed base ❸ and feed guide shaft fixing base ❹...
  • Page 69 5) Check to make sure that the force of gas spring ❼ is not acting on the sewing machine. Then, remove nut ❾ from spring shaft ❽ and draw out gas spring shaft ❽ . ❽ ❾ ❼ 6) Check to make sure that the force of gas spring ❼...
  • Page 70 8) Check to make sure that the force of gas spring ❼ is not acting on the sewing machine. Then, attach thrust collar  to gas spring shaft  you have removed. Tighten four screws  of thrust collar  with a tightening force of 2.5 to 3.5 N•m.
  • Page 71 11) Take your right hand off from the hinge stop- per section, support periphery ribs ❷ of machine bed with your both hands and further lower the sewing machine. DANGER : 1. Do not lower the sewing machine while keeping pulling the hinge s topper in direction A, in order to prevent pining of fingers, hands and arms under the sewing machine...

  • Page 72: Disposing Of Batteries

    (16) Disposing of batteries The operation panel incorporates batteries for operating the clock while the power is turned OFF. Dispose of the batteries appropriately according to the relevant local laws and regulations in your country / region. ■ How to remove batteries 1) Remove operation panel ❶...

  • Page 73: Exchanging Gague Parts And Optional

    11. EXCHANGING GAGUE PARTS AND OPTIONAL (1) Changing the type of thread trimmer When you have changed the presser foot of the J/ Type of presser foot C type of sewing machine, change the setting of the memory switch "U87" (type of presser foot) in accor- dance with the type of sewing machine.
  • Page 74 Presser set Eyelet buttonhole compensating Eyelet buttonhole compensating Eyelet buttonhole compensating Name of part presser S set presser M set presser L set * Shape Part No. 32028458 32028854 32029050 Type For J and C types * When L set is used, cloth cutting plate A, part No.
  • Page 75 (The mark in [ ] parentheses shows the standard equipment for each type.) Presser foot For decorative Eyelet buttonhole Eyelet buttonhole Eyelet button- Name For eyelet but- For eyelet but- For eyelet but- buttonhole 40 compensating compensating hole compensat- of part tonhole 40 mm tonhole 32 mm tonhole 22 mm...
  • Page 76 Presser holding plate Eyelet buttonhole Eyelet buttonhole Eyelet buttonhole Eyelet buttonhole Name of part presser holding presser holding presser holding presser holding plate, left plate, right plate, left plate, right Shape of hole Eyelet buttonhole Decorative buttonhole Stitch length 10 to 38 Shape Part No.
  • Page 77 Cloth cutting knife For eyelet buttonhole For decorative buttonhole Standard Part No. Remarks equipment S, R 14041206 2.9 4.4 Long thread trimming, short thread trimming, sewing length L C, T 32063604 2.9 4.4 Short thread trimming, sewing length S 32063703 2.9 4.4 Short thread trimming, sewing length M 32063802 2.1 3.2 Long thread trimming, short thread trimming, sewing length L 32063901 2.1 3.2 Short thread trimming, sewing length S 32064008 2.1 3.2 Short thread trimming, sewing length M...
  • Page 78 Others Name of part Foot pedal switch (asm.) Pedal switch cable (asm.) Shape and application The cable is used to connect pedal switch (asm.). Operation of the sewing machine is performed by foot pedal. Part No. 40033831 40249309 ■ Installing the optional foot pedal The hand switch is provided as stan- dard.

  • Page 79: Troubles And Corrective Measures In Sewing

    12. TROUBLES AND CORRECTIVE MEASURES IN SEWING Phenomenon Cause Corrective measure Page ・ The needle is bent. There is a scratch- ・ Check and replace the needle. 1. Stitch skipping on the needle. The needle is incorrect- ly attached. ・ Kind of needle is wrong. ・...
  • Page 80 Phenomenon Cause Corrective measure Page ・ The clearance between the presser ・ Check the clearance and adjust it 3. Stitch skipping at 39, 57 foot and the needle entry point is too properly. eyelet section large. ・ The cloth is flopping. ・...
  • Page 81 Phenomenon Cause Corrective measure Page ・ The left- and right-hand side cloth ・ Adjust so that the left- and right-hand 9. The left- and right- opening amounts are not equal. side cloth opening amounts are equal. hand sides of ・ Improper adjustment of the knife drop- ・...

  • Page 82: Memory Switch

    13. MEMORY SWITCH (1) Operating procedure ❶ to display the menu screen. 1) Press ❷ (for the memory switch that be- 2) Press ❸ (for the memory switch gins with U) or that begins with K) to display the memory ❷...

  • Page 83: Memory Switch List

    (2) Memory switch list Initial value S : Do- S : Do- J : Do- R : Do- mestic Item Unit Export mestic mestic mestic market Export Export Export China (multi- market market market (multi- ple) ple) Pedal changeover 0 : Not used 1 : Single switch.
  • Page 84 Initial value S : Do- S : Do- J : Do- R : Do- mestic Item Unit Export mestic mestic mestic market Export Export Export China (multi- market market market (multi- ple) ple) Delay time to start cloth cutting operation When the digital single pedal is selected under the lower cutter mode, the time interval between the return of the sewing table to the origin and...
  • Page 85 Initial value S : Do- S : Do- J : Do- R : Do- mestic Item Unit Export mestic mestic mestic market Export Export Export China (multi- market market market (multi- ple) ple) Main shaft stopping distance Adjustment of the stop position of the main 17.5 °...
  • Page 86 Initial value S : Do- S : Do- J : Do- R : Do- mestic Item Unit Export mestic mestic mestic market Export Export Export China (multi- market market market (multi- ple) ple) Date display style 0 : yyyy.mm.dd 1 : mm.dd.yyyy 2 : dd.mm.yyyy Time display style 0 : a.m.
  • Page 87 Initial value S : Do- S : Do- J : Do- R : Do- mestic Item Unit Export mestic mestic mestic market Export Export Export China (multi- market market market (multi- ple) ple) Cloth chip suction time 1000 Horizontal axis jump speed 5000 1000 1000...
  • Page 88 Initial value S : Do- S : Do- J : Do- R : Do- mestic Item Unit Export mestic mestic mestic market Export Export Export China (multi- market market market (multi- ple) ple) Waiting time for looper thread trimming after 1000 presser foot comes down Needle throwing width...
  • Page 89 Initial value S : Do- S : Do- J : Do- R : Do- mestic Item Unit Export mestic mestic mestic market Export Export Export China (multi- market market market (multi- ple) ple) Long thread trimming, looper thread drawing delay time Long thread trimming, looper thread drawing two-time operation Presser/start switch replacement...
  • Page 90 Initial value S : Do- S : Do- J : Do- R : Do- mestic Item Unit Export mestic mestic mestic market Export Export Export China (multi- market market market (multi- ple) ple) Multicutting knife 12, knife length 2nd time Multicutting knife 12, remainder cut amount Multicutting knife 13, knife length 1st time Multicutting knife 13, knife length 2nd time...

  • Page 91: Error List

    14. ERROR LIST Description How to reset E-001 IMP fault Turn OFF the power When the motor control IPM is abnormal E-003 24 V power supply fault Turn OFF the power When the voltage of the 24 V power supply is abnormal E-004 Machine head circuit board reading failure Turn OFF the power...
  • Page 92 Description How to reset E-030 Stepping motor communication error Turn OFF the power When there is a problem with the communication inside the circuit board E-031 Solenoid valve circuit short-circuit Turn OFF the power When there is a short circuit in the solenoid valve driving power supply E-032 Bleeder resistance fault Turn OFF the power...
  • Page 93 Description How to reset E-059 Fourth motor current fault Turn OFF the power When the cloth cutting motor operation is out of the specified range E-060 Z motor out of range Turn OFF the power When the cloth cutting motor operation is out of the specified range E-061 Fourth motor out of range Turn OFF the power...
  • Page 94 Description How to reset E-088 Z motor origin error Turn OFF the power When there is no cloth cutting motor origin sensor signal E-090 DSP1 communication check error Turn OFF the power When there is a problem with the communication inside the circuit board E-091 DSP2 communication check error Turn OFF the power...
  • Page 95 L = cut length ＋ taper bar length ＋ Crosswise compensation of left eyelet ＋ Crosswise com- Note 3. pensation of left parallel section ＋ compensation of number of stitches at sewing end Set the above length within the range described in the table below. S and R types J and C types 16 ≦...

  • Page 96: Standard Pattern List

    15. STANDARD PATTERN LIST S type, R type pattern No. Model setting 0・2・3・5・9・10 Pattern number Configuration 3200C Presser foot type U87=1 0 ≦ S02 ≦ 38) Sewing length limit Knife No. Sewing length Stitch pitch Number of stitches of eyelet Cut-before knife Cut-after knife Cut-after...
  • Page 97 J type, C type pattern No. Model setting 1・4・6・7 Pattern number Configuration 3200C Presser foot type U87=2 U87=3 U87=4 Sewing length limit Sewing length limit Sewing length limit (16 ≦ S02 ≦ 24) (24 ≦ S02= ≦ 32) (32 ≦ S02 ≦ 40) Knife No.

  • Page 98: Options

    16. OPTIONS (1) Installing the center marking light WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. DANGER : 1. Caution - Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

  • Page 99: Fine Adjustment Of The Laser Marking Projector

    4) After you have installed the mark- ing light to the arm, arrange mark- ing light mounting plate boss ❼ as ❼ shown in the figure if the center of ❼ section D of marking light mount- ❼ ing plate ❹ is placed closer to the ❽...
  • Page 100 ■ Adjusting the position of the laser marking projector in the lateral direction (1) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. DANGER : 1. Caution - Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
  • Page 101 ■ Adjusting the position of the laser marking projector in the lateral direction (2) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. DANGER : 1. Caution - Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

  • Page 102: Installing The Side Marking Light

    (3) Installing the side marking light WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. DANGER : 1. Caution - Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
  • Page 103 4) Keeping the laser marking side asm. in the ❺ ❺ arrangement shown in Fig. 1, adjust the pro- jecting amount of right and left fixing shafts ❼ from fixing holder B ❻ to 10 mm and tighten screws ❺ . ❻...
  • Page 104 ❽ ❽ 7) Adjust the distance from the cloth plate to the Reference value top end of the upper side of the fixing shaft 43 mm (origin position of the cloth plate) 65 mm (When setting the marking light in to 115 to 120 mm.
  • Page 105 9) Install marking light ❶ to fixing holder A ❷ . ・ At both the top and bottom of the marking ❷ ❷ ❶ ❶ light, align fixing holder A ❷ with the end ❸ ❸ face of the cable side of marking light ❶ . In this state, temporarily tighten screw ❸...
  • Page 106 Carry out wiring of the center marking light. Bind the wiring around the red-circle sec- tion in the left figure. If you bind the wiring too strongly, the cables may be tensed or slack- ened when adjusting the position of the marking light later. To pre- vent this, bind the cables to such an extent that the cable can be moved.
  • Page 107 Wire the center marking light and side marking light together on the side of the arm, put them out on the bed side, and put them on the side of the bed and put them together with other cables. Insert the connector pin of the optional part Y': 40249308 (marking light junc- No.
  • Page 108 Insert the cable of marking light ❶ into the op- tional part Y': 40249308 (marking light junction LED light cable is the cord asm.). component installed as standard. You may insert the cable into any of the three insertion holes of the optional part. Three cables of marking light ❶...
  • Page 109 ❽ ❽ ❷ ❷ ❶ ❶ ❹ ❹ ❶ ❶ ❸ ❸ ❷ ❷ Fig. 1 Align the sewing markers (points at two locations in the left figure), one with the center of the eyelet section and the other with the center of the parallel section, and adjust the upper and lower marking lights while...
  • Page 110 ■ Adjusting the longitudinal position of the side marking light (2) ・ Adjusting the position of the low- er marking light. ・ Be sure to carry out the following setting in order to prevent the sewing machine from operating accidentally. ❶...
  • Page 111 Loosen screw ❽ . Adjust the longitudinal position of the marking lights so that the laser beam line of the lower marking light is aligned with that of the upper marking light. Fig. 3 ・ Adjust the position of the lower marking light. ・...

  • Page 112: Sewing Radial Stitch Eyelets

    (4) Sewing radial stitch eyelets [Radial stitch eyelet pattern (when replacing the knife and the knife holder only)] 1) Replace the knife and the knife holder with those for radial stitch eyelets. Standard Multi-cut Remove the knife stopper. Secure the knife 40017692 40247941 so that the distance between the center of the...
  • Page 113 [Radial stitch eyelet (when using the optional presser foot/only for the S•R•multi-cut type)] 1) Replace the knife and the knife holder with Standard Multi-cut those for radial stitch eyelets. 40017692 40247941 * When using the multi-cut type knife and the 40017693 40247942 Knife...
  • Page 114 Adjust the distance between presser foot ❷ ❷ and presser holder ❸ so that they are evenly spaced. Turn the power ON. Select a radial stitch eyelet pattern. Select the knife size with the "S034". Change the setting of the "U84 Adjustment of sewing table position"...

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