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JUKI DDL-5550N Handbook

JUKI DDL-5550N Handbook

Industrial sewing machines
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Summary of Contents for JUKI DDL-5550N

  • Page 2 1-needle, Lockstitch Machine Button Sewing Machine Machine for Heavy Materials DDL-5550N • DDL-5550N-7 AMB-289 DDL-8700 • DDL-8700-7 MB-1800B • MB-1800A/BR10 Flat-bed Sewing Machine DDL-9000 MB-373NS SERIES Zigzag Stitching Machine DLN-5410N • DLN-5410N-7 MB-377NS SERIES DDL-5600N • DDL-5600N-7 DLN-6390 • DLN-6390-7 LK-1903A •...
  • Page 3: Specifications

    For JE: 134 (Nm75) For JE: 134 (Nm65) For JE: 134 (Nm130) Hook Automatic-lubricating full-rotary hook Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Model name DDL-5550N-7 DDL-5550NA-7 DDL-5550NH-7 Application For medium-weight materials For light-weight materials For heavy-weight materials Max.
  • Page 4 This device can be installed on the back of the faceplate. It is very convenient for frequent use. To retrofit the AE-4 to your existing machine, I/O unit A (part number: 400-06080), which is separately available, is required. Remaining bobbin thread detector (AE-4) Material edge sensor (ED-2) DDL-5550N, 5550N-7 (September, 2003) 2/2...
  • Page 5 The machine inherits the desirable features, such as high-speed stitching performance, extreme stitching performance, ease of operation, and reliability, from the highly evaluated previous JUKI DDL-8700-7-WB/CP-160A lockstitch machines. ● The thread take-up, hook, thread path, presser foot and feed mechanisms have been thoroughly investigated and modified to enable low-tension sewing.
  • Page 6 WHEN YOU PLACE ORDERS DDL8700 DDL8700 Application Code Wiper and automatic reverse feed function Auto-lifter Code (optional) For medium-weight materials Automatic reverse Wiper Code feed function Not provided For light-weight materials Not provided Provided Provided For heavy-weight materials (AK85) Provided Provided ●...
  • Page 7 By hand : 5.5mm, By knee : 15mm, auto : 10mm Lubrication No lubrication Minute-quantity lubrication to needle bar and hook Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Exclusive no-lubricating hook Hook (plastic hook with special-purpose race surface) Automatic lubricating hook...
  • Page 8 OPTIONS Model Part No. Description Feature AK118 Auto-lifter This switch, mounted on the reverse feed switch, enables handy control of various functions. 236-32656 Optional switch It is especially effective when operating the machine while standing. When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn Remaining bobbin the operator not to press, on the front part of the foot pedal.
  • Page 9 For JE: 134 (Nm90) For JE: 134 (Nm130) For JE: 134 (Nm130) Hook Automatic-lubricating full-rotary hook Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Model name DLN-5410N-7 DLN-5410NH-7 DLN-5410NJ-7 Application For light- to medium-weight materials For heavy-weight materials For jeans Max.
  • Page 10 WHEN YOU PLACE ORDERS DLN5410N DLN5410N Application Code Application Code Wiper and automatic reverse feed function Auto-lifter Code (optional) For light- to For light- to Automatic reverse Wiper Code medium-weight materials medium-weight materials feed function Not provided For heavy-weight materials For heavy-weight materials Not provided Provided...
  • Page 11 Binder open/close type Manual type Driven by air cylinder Compressed air and 0.5MPa (0.5kgf/F), 10NR/min air consumption Lubrication JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Cylinder-bed diameter 180mm Weight of the machine head 34.5kg 36.5kg WHEN YOU PLACE ORDERS ●...
  • Page 12 It can be interchanged with other gears supplied with the machine to support four different feed amounts. Top gear Bottom gear Feed pitch Remarks JUKI part No. Engraved marker JUKI part No. Engraved marker 4.2mm (6 stitch/inch) 300-37600 63949-47 300-37501...
  • Page 13 For JE:134 (Nm130) Nm120 Nm160 Hook Automatic-lubricating full-rotary hook Lubrication Minute-quantity lubrication to needle bar and hook Lubricating oil JUKI New Defrix Oil NO.1 (equivalent to ISO VG7) Distance from needle to machine arm 300mm Size of bed 517mm 178mm Bobbin thread winder...
  • Page 14 OPTIONS Model Part No. Description Feature AK118 Auto-lifter This switch, mounted on the reverse feed switch, enables handy control of various functions. 400-00380 Optional switch It is especially effective when operating the machine while standing. When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn Remaining bobbin the operator not to press, on the front part of the foot pedal.
  • Page 15 DB 1 (#14), For JE: 134 (Nm90) Hook Automatic-lubricating full-rotary hook Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Automatic reverse feed function Provided as standard Single-phase 100 120V, 200 240V Power requirement 3-phase 200 240V...
  • Page 16 WHEN YOU PLACE ORDERS DLU5490N DLU5490N Application Code Application Code Wiper and automatic reverse feed function Auto-lifter Code (optional) For light-weight materials For elastic materials Automatic reverse Wiper Code feed function Not provided For medium-weight materials For setting zipper (right) Not provided Provided Provided...
  • Page 17 DB 1 (#14), For JE: 134 (Nm75) Hook Automatic-lubricating full-rotary hook Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Automatic reverse feed function Provided as standard Power requirement Single-phase 100 120V, 200 240V, 3-phase 200 240V Power consumption...
  • Page 18 WHEN YOU PLACE ORDERS DLU5494N Gauge set Application Code Wiper and automatic reverse feed function Auto-lifter Attachment Code Code (optional) (optional) For medium-weight Automatic reverse Wiper Code materials (standard) feed function Not provided Not provided Various gauges other than those Not provided Provided Provided (AK85)
  • Page 19 DB 1 (#14), For JE: 134 (Nm90) Hook Automatic-lubricating full-rotary hook Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Automatic reverse feed function Provided as standard Single-phase 100 120V, 200 240V Power requirement 3-phase 200 240V...
  • Page 20 WHEN YOU PLACE ORDERS DLD5430N7 Wiper and automatic reverse feed function Auto-lifter Code (optional) Automatic reverse Wiper Code feed function Not provided Not provided Provided Provided (AK85) Provided Provided ● PSC box ● Motor for SC SC910 M91S PSC box Code Control box Code...
  • Page 21 Hook Automatic-lubricating full-rotary hook Max. thickness of the material to be cut Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Weight of the machine head 30kg WHEN YOU PLACE ORDERS DLM5200N DLM5210N/ N01 Sub-gauge type...
  • Page 22 DLM-5200N SUB-GAUGE SET LIST Throat plate Throat plate Hinging presser Specifications Gauge Throat plate Gauge Chip guide Feed dog Knife cover (asm.) chip guard (asm.) of the width sub-gauge 2.4mm 113-46004 B1115-530-0AD B1190-522-X00 113-46905 113-46400 B1524-522-NB0A B1613-522-N00A B4121-522-000 (3/32") 3.2mm 113-46004 B1115-530-0AD B1190-522-S00...
  • Page 23 Automatic-lubricating full-rotary hook Max. thickness of the material to be cut Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Automatic reverse feed function Provided as standard Power requirement Single-phase 100 120V, 200 240V, 3-phase 200 240V...
  • Page 24 WHEN YOU PLACE ORDERS DLM5400N Sub-gauge type Wiper and automatic reverse feed function Auto-lifter (optional) Code Distance between the Automatic reverse Not provided Code Wiper Code needle and the knife feed function Provided (AK85) 3.2mm (1/8") standard Not provided Provided 2.4mm (3/32") Provided Provided...
  • Page 25 DLM-5400N-7 SUB-GAUGE SET LIST Specifications Throat plate Throat plate Hinging presser Gauge Throat plate Gauge Chip guide Feed dog Knife of the cover (asm.) chip guard (asm.) width sub-gauge 2.4mm (3/32") 113-46004 B1115-531-0AD B1190-522-X00 113-46905 113-46400 B1524-530-DB0 B1613-522-N00A B4121-522-000 3.2mm (1/8") 113-46004 B1115-531-0AD B1190-522-S00...
  • Page 26 2-needle, Needle-feed, Lockstitch Machine LH-3128 LH-3128-7 (with automatic thread trimmer) ● The tension applied to the bobbin thread has been reduced and the needle thread path has been thoroughly renovated to achieve highly consistent feed of the needle thread. Puckering, stitch skipping, thread breakage and isolated idling loops can be therefore prevented, enabling the machine to produce beautifully finished seams with consistency.
  • Page 27 Organized split needle bar mechanism Not provided Lubrication Fully automatic lubrication system by means of plunger pump Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Distance from needle to machine arm 245mm Bed size 517mm 178mm Weight of the machine head...
  • Page 28 WHEN YOU PLACE ORDERS ● With automatic thread trimmer Type Code Application Code Wiper and automatic reverse feed function Needle-feed For light-weight materials Automatic reverse Wiper Code feed function Needle-feed with organized split For medium-weight materials needle bar Not provided For jeans and heavy-weight Not provided Needle-feed with large hooks...
  • Page 29 ● Without automatic thread trimmer Type Code Application Code Bottom-feed For light-weight materials Needle-feed For medium-weight materials Needle-feed with organized split For jeans and heavy-weight needle bar materials Needle-feed with large hooks Needle-feed with organized split needle bar and large hooks LH31 Code 11.1 12.7 15.9 19.1 22.2 25.4 28.6 31.8 34.9 38.1...
  • Page 30 ATTACHMENTS Name Application and Applicable Name Application and Applicable (Code No.) seam specifications machines (Code No.) seam specifications machines For making top center plait on men’s shirts For lapping seam in the various joining and hemming seats bed covers, etc. process including seaming sides of jeans, Top center Lapping seam...
  • Page 31 TABLE OF EXCHANGE PARTS FOR LH3100 SERIES LH-3128 Needle gauge size Throat plate Feed dog Presser foot asm. (tipdivided) Code 2.4mm (3/32") 226-25008 226-35007 226-37557 3.2mm (1/8") 226-25107 226-30107 226-37656 4.0mm (5/32") 226-25206 226-35205 226-30206 226-37755 101-52650 4.8mm (3/16") 226-35304 226-30404 B1613-512-D0H 226-37854...
  • Page 32 LH-3128/3128-7 Bed slide asm. Needle gauge size Needle gauge size Front metal Inner metal (with thread trimmer) Bed Slide asm. Bed Slide asm. (left) (right) Code Code 2.4mm (3/32") 2.4mm (3/32") 226-50857 226-50352 B1802-512-0A0A B1803-515-0A0 11.4mm (7/16") 22.2mm (7/8") 12.7mm (1/2") 25.4mm (1") 226-50956 226-50451...
  • Page 33 LH-3168 Needle gauge size Throat plate Feed dog Presser foot asm. (tipdivided) Code 3.2mm (1/8") 226-25107 226-30107 226-37656 101-52650 4.0mm (5/32") 226-25206 226-35205 226-30206 226-37755 4.8mm (3/16") 226-25305 226-35304 226-30404 B1613-512-D0H 226-37854 101-52759 226-40353 5.6mm (7/32") 226-25404 226-35403 226-30503 B1613-512-E0H 226-37953 101-52858 226-40452...
  • Page 34 LH-3178 Needle gauge size Throat plate Feed dog Presser foot asm. (tipdivided) Code 2.4mm (3/32") 3.2mm (1/8") 226-25107 226-30107 226-37657 226-25206 226-30206 101-52650 4.0mm (5/32") 4.8mm (3/16") 226-25305 226-30404 228-15401 101-52759 228-16557 5.6mm (7/32") 226-25404 226-30503 228-15500 101-52858 228-16656 226-30602 228-15609 101-52957 228-16755...
  • Page 35 LH-3178/3178-7 Bed slide asm. Needle gauge size Needle gauge size Front metal Inner metal (with thread trimmer) Bed slide asm. Bed slide asm. (left) (right) Code Code 2.4mm (3/32") 2.4mm (3/32") 226-50857 226-50352 B1802-512-0A0A B1803-515-0A0 11.4mm (7/16") 22.2mm (7/8") 12.7mm (1/2") 25.4mm (1") 226-50956 226-50451...
  • Page 36 LH-3188 Needle gauge size Throat plate Feed dog Presser foot asm. (tipdivided) Code 3.2mm (1/8") 4.0mm (5/32") 4.8mm (3/16") 226-25305 228-15401 228-16557 5.6mm (7/32") 226-25404 228-15500 228-16656 6.4mm (1/4") 226-25503 228-15609 228-16755 7.1mm (9/32") 226-25602 228-15708 228-16854 7.9mm (5/16") 226-25701 228-15807 228-16953 9.5mm (3/8")
  • Page 37 LH-3120 Needle gauge size Throat plate Feed dog Presser foot asm. Needle clamp asm. Code 2.4mm (3/32") 3.2mm (1/8") 228-45200 228-47206 103-91852 101-47650 4.0mm (5/32") 4.8mm (3/16") 228-45408 228-47404 103-92058 101-47858 5.6mm (7/32") 6.4mm (1/4") 228-45606 228-47602 103-92256 101-48054 7.1mm (9/32") 7.9mm (5/16") 9.5mm (3/8") 11.1mm (7/16")
  • Page 38 Feed system Change-over between needle-feed/bottom-feed Lubrication Fully automatic lubrication system by means of plunger pump Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Distance from needle to machine arm 245mm Bed size 517mm 178mm Weight of the machine head...
  • Page 39 ●Gauges installed at the time of delivery Needle-feed gauges Gauge size Throat plate Presser foot Feed dog Needle clamp Code Standard type For tape attachment Standard type For tape attachment (small pitch) 3.2mm (1/8") 101-47650 226-25107 232-06808 226-27152 226-47051 B1613-512-B0B 4.8mm (3/16") 101-47858 226-25305...
  • Page 40 As many as eight different corner stitching processes and eight different LH-3182-7/CP-660B patterns can be combined in a sewing program. * If your machine is equipped with JUKI’s unique reverse function (pattern inverting function), as many as 16 different corner stitching processes can be combined.
  • Page 41 WHEN YOU PLACE ORDERS Type Code Application Code Wiper and automatic reverse feed function Auto-lifter Code Needle-feed with an For light-weight Automatic reverse Not provided Wiper Code organized split needle bar materials feed function Pedal switch type Needle-feed with an For medium-weight Not provided (AK89)
  • Page 42 Dry-head, High-speed, Overlock / Safety Stitch Machine MO-6100D Series ● The needle bar, feed and looper mechanisms require no oiling. This means they do not splash oil, thereby leaving no oil stains on the sewing material, and thus contributing to upgraded quality. ●...
  • Page 43 Remarks ■ 2-needle overlock ● For runstitching in general fabric MO-6114D-BD4-40H 1:0.7 1:2 DC 27 #11 6,000 MO-6114D-BD6-40H 1:0.7 1:2 DC 27 #11 6,000 Upper looper extra high throw type MO-6114D-BE4-40H 1:0.7 1:2 DC 27 #11 6,000 MO-6114D-BE6-40H 1:0.7 1:2 DC 27 #11 6,000 MO-6114D-BB6-30P...
  • Page 44 ● Pneumatic chain-off thread suction device MC-24 AK32 (any motor will do) MC-4 Specific to chain-off thread, pedal-operated MC-5 Specific to chain-off thread AK49 (Motors other than JUKI servomotors MC-8 Pneumatic chain-off thread + cloth chips are applicable.) MC-7A MC-9 Function of MC-8 + auto-lifter...
  • Page 45 Differential-feed adjusting method By lever (with micro-adjustment) Weight of the machine head 28kg Lubrication Automatic Lubricating oil JUKI Machine Oil 18 (equivalent to ISO VG18) Needle cooler Option Needle thread heat remover Option Micro-lifter Provided as standard SUBCLASS MACHINE LIST...
  • Page 46 Remarks For soft-chains MO-6704S-0E4-4FH 1:0.7 1:2 DC 27 #11 7,000 Upper looper extra high throw type MO-6704S-0E4-40H 1:0.7 1:2 DC 27 #11 7,000 Upper looper extra MO-6704S-0F4-40H 1:0.7 1:2 DC 27 #11 7,000 high throw type MO-6704S-0E6-40H 1:0.7 1:2 DC 27 #11 7,000 MO-6704S-0F6-500 1:0.7 1:2...
  • Page 47 Remarks ● For gathering S159: Swing-type gathering device (interlocked with pedal) S161: Swing-type gathering device (manual-lever operated) MO-6716S-FF6-42H/ 1:0.9 1: 2.6 DC 27 #14 7,000 S159 Upper looper extra high throw type MO-6716S-DE4-42H/ 1:0.9 1: 2.6 DC 27 #11 7,000 S161 ●...
  • Page 48 MC-4 Specific to chain-off thread, pedal-operated MC-5 Specific to chain-off thread MC-8 Pneumatic chain-off thread + cloth chips AK49 (Motors other than JUKI servomotors MC-9 Function of MC-8 + auto-lifter are applicable.) MC-7A MC-24 Pneumatic chain-off thread + cloth chips...
  • Page 49 By lever (with micro-adjustment) Weight of the machine head 28kg Lubrication Automatic Lubricating oil JUKI Machine Oil 18 (equivalent to ISO VG18) Needle cooler Provided as standard (excluding MO-6945S) Needle thread heat remover Provided as standard (excluding MO-6945S) Micro-lifter Provided as standard...
  • Page 50 Remarks For soft-chains MO-6904S-0E4-4FH 1:0.7 1:2 DC 27 #11 7,500 Upper looper extra high throw type MO-6904S-0E4-40H 1:0.7 1:2 DC 27 #11 7,500 Upper looper extra high throw type MO-6904S-0E6-40H 1:0.7 1:2 DC 27 #11 7,500 MO-6904S-0F6-500 1:0.7 1:2 DC 27 #14 8,000 Upper looper extra MO-6904S-0F6-50H...
  • Page 51 Remarks ● For gathering S159: Swing-type gathering device (interlocked with pedal) S161: Swing-type gathering device (manual-lever operated) MO-6916S-FF6-42H/ 1:0.9 1: 2.6 DC 27 #14 7,000 S159 Upper looper extra high throw type MO-6916S-DE4-42H/ 1:0.9 1: 2.6 DC 27 #11 7,000 S161 ●...
  • Page 52 MC-4 Specific to chain-off thread, pedal-operated MC-5 Specific to chain-off thread MC-8 Pneumatic chain-off thread + cloth chips AK49 (Motors other than JUKI servomotors MC-9 Function of MC-8 + auto-lifter are applicable.) MC-7A MC-24 Pneumatic chain-off thread + cloth chips...
  • Page 53 Top differential feed adjusting method By lever (with micro-adjustment) Weight of the machine head 29kg Lubrication Automatic Lubricating oil JUKI Machine Oil 18 (equivalent to ISO VG18) Needle cooler Provided as standard Needle thread heat remover Provided as standard Micro-lifter Provided as standard...
  • Page 54 Remarks ■ 2-needle overlock ● For runstitching in general fabric MO-6914R-BD4-307 1:0.7 1:2 1 7.5 DC 27 #11 7,000 MO-6914R-BD6-307 1:0.7 1:2 1 7.5 DC 27 #11 7,000 MO-6914R-BE6-307 1:0.7 1:2 1 7.5 DC 27 #11 7,000 MO-6914R-BD6-40H 1:0.7 1:2 1 7.5 DC 27 #11 7,000...
  • Page 55 For 220, 380, 415, 440V device device trimming device T040 (number-off-stitch MC-7A AK101 MAT-040005AA For 110, 115, 220, 240V (JUKI servomotor) For fully- control and electro- T039 MC-8 AK101 sunken type (JUKI servomotor) MAT-040006AA For 220, 380, 415, 440V magnetic type) MC-9 (MC-9 is equipped with auto-lifter.)
  • Page 56 Differential-feed adjusting method By lever Weight of the machine head 24kg Lubrication Automatic Lubricating oil JUKI Machine Oil 18 (equivalent to ISO VG18) Needle cooler Provided as standard Needle thread heat remover Provided as standard Micro-lifter Provided as standard SUBCLASS MACHINE LIST...
  • Page 57 MC-39 Function of MC-8 + auto-lifter MC-7B AK102 (JUKI servomotor) The aforementioned devices are not equipped with air regulator. AK94 (any motor will do) Please purchase the following components when you need to regulate air pressure. AK94 is equipped with chain-off thread T043 suction device.
  • Page 58 By lever (with micro-adjustment) Weight of the machine head 28kg Lubrication Automatic Lubricating oil JUKI Machine Oil 18 (equivalent to ISO VG18) Needle cooler Provided as standard (excluding some subclass model) Needle thread heat remover Provided as standard Micro-lifter Provided as standard...
  • Page 59 WHEN YOU PLACE ORDERS MO69 Stitch type U.S.A Code Type Code Needle Overedging Remarks Code Feed dog Code gauge (mm) width (mm) For splicing fabrics Extra heavy-weight For splicing fabrics materials – 18.0 3-row 1-needle overlock For extra heavy-weight – 3-row materials For overedging carpets 505...
  • Page 60 Top differential feed adjusting method By lever (with micro-adjustment) Weight of the machine head 29kg Lubrication Automatic Lubricating oil JUKI Machine Oil 18 (equivalent to ISO VG18) Needle cooler Provided as standard Needle thread heat remover Provided as standard Micro-lifter Provided as standard...
  • Page 61 For 220, 380, 415, 440V device device T040 device (number-off-stitch MAT-040001AA For 110, 115, 220, 240V control and For fully- MC-7A AK101 (JUKI servomotor) electromagnetic type) sunken type MAT-040002AA For 220, 380, 415, 440V MC-8 AK101 (JUKI servomotor) T039 MAT-048010A0 (MC-9 is equipped...
  • Page 62 Overlock Machine with Semi-automatic Backlatch Device [1-needle] MO-6 04S-0E6-300/LB-3 [2-needle] MO-6 14S-BE4-307/LB-4 Variable Top-feed Overlock Machine with Semi-automatic Backlatch Device [1-needle] MO-6904R-0E6-300/LB-3 [2-needle] MO-6914R-BE4-307/LB-4 ● Aided by the precise control of the stitch number provided by the material-edge sensor and SC-380 motor/controller, the tension-release mechanism is activated during production of chain-off thread at both the start and end of sewing so that thin chain-off thread can be produced.
  • Page 63 Machine head drive Compact AC servomotor (direct-drive system) Minute-quantity lubrication to needlebar and Lubrication No lubrication hook (no oil pan system) JUKI New Defrix Oil No.1 Lubricating oil (equivalent to ISO VG7) Distance from needle to machine arm 300mm Bed size...
  • Page 64: Sewing Pattern

    WHEN YOU PLACE ORDERS ● Without automatic thread trimmer ● With automatic thread trimmer Machine head type Code Type Code Machine head type Code Type Code Standard Standard Standard Standard Dry-head Anti-material-slip type Dry-head Anti-material-slip type LZ2290A LZ2290A Push-button-type reverse feed switch Code Wiper/Push-button-type reverse feed switch Device/Attachment Code...
  • Page 65 LIST OF THE MAJOR GAUGES Max. zigzag width Throat plate Feed dog Presser foot (with finger guard) Remarks / Max. feed pitch With a recess on the reverse side of the presser foot Max. feed amount: 2mm Light-in-weight type Max. feed amount: 2mm Max.
  • Page 66 Max. zigzag width Throat plate Feed dog Presser foot (with finger guard) Remarks / Max. feed pitch Light-in-weight type Max. feed amount: 1.3mm • For standard zigzag stitching Max. feed amount: 2.5mm Light-in-weight type Max. Max. feed amount: 2.5mm feed amount: 5mm Max.
  • Page 67 Computer-controlled, Direct-drive, High-speed, 1-needle, Lockstitch, Zigzag Stitching Machine with Automatic Thread Trimmer (quick reverse type) LZ-2290A-SR-7 ● The machine is built around the newly developed LZ-2290A-7 machine head. In addition to the conventional types of stitching, the machine is able to perform T-shape stitching and zigzag pattern stitching to broaden its range of applications.
  • Page 68 WHEN YOU PLACE ORDERS ● Machine head LZ2290ASR7WB Machine head type Code Type Code Push-button-type Device / Attachment Code Wiper Code reverse feed switch Standard Quick reverse type Auto-lifter (pedal-driven) AK121 Provided Provided Not provided ● PSC box / Operation panel for SC SC916 SIP100D PSC box...
  • Page 69 LIST OF THE MAJOR GAUGES Max zigzag width Throat plate Feed dog Presser foot (with finger guard) /Max feed pitch (at the time of delivery) Max. feed amount: 2mm With a recess on the reverse side of the presser foot Light-in-weight type Max.
  • Page 70 Max zigzag width Throat plate Feed dog Presser foot (with finger guard) / Max feed pitch Light-in-weight type Max. feed amount: 2.5mm Light-in-weight type with the front fulcrum Max. feed amount: 1.6mm Light-in-weight type Max. feed amount: 1.3mm Max. feed amount: 2.5mm Light-in-weight type Presser foot with a knife Max.
  • Page 71 High-speed, 1-needle, Lockstitch, Zigzag Stitching Machine LZ-2280N SERIES ● The hook driving shaft offset mechanism assures trouble-free and consistent zigzag stitching. ● The market-proven hook and thread take-up lever enables sewing with upgraded consistency with a lower tension applied to the thread. ●...
  • Page 72 DP hook (with titanium-treated inner hook) Thread take-up Rotary type Lubrication Fully automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Needle SCHMETZ SCHMETZ 438SUK (Nm75), ORGAN DP 5 (#10) (at the time of delivery) 438SUK (#80)
  • Page 73 WHEN YOU PLACE ORDERS ● LZ-2280N series (without automatic thread trimmer) LZ228 Type Code Automatic reverse feed function Code Standard zigzag Provided Standard zigzag/with anti-material-slip capability Not provided ●LZ-2284NT, -2286NT and -2285N are not classified Standard wider zigzag (with a gauge for 5mm zigzag width) by the automatic reverse feed function.
  • Page 74 OPTIONS Model Part No. Description Feature This device allows a machine without thread trimmer to perform automatic 225-61559 Automatic reverse feed kit reverse feed function. D1501-583-H00 Presser bar Presser foot Presser The aforementioned parts are used when a lockstitching type presser foot is D1502-583-H00 connecting connecting rod...
  • Page 75 LIST OF THE MAJOR GAUGES Max. zigzag width/ Throat plate Feed dog Presser foot (with finger guard) Remarks Max. feed pitch With a recess on the reverse side of 100-41010 100-47017 the presser foot 225-80369 Max. feed amount: 2mm 100-41101 225-80104 Light-in-weight type 225-80260...
  • Page 76 Max. zigzag width/ Throat plate Feed dog Presser foot (with finger guard) Remarks Max. feed pitch Light-in-weight type 225-48804 225-48705 225-48960 Max. feed amount: 1.3mm 225-48408 • For standard 225-48507 zigzag stitching Max. feed amount: 2.5mm 225-47962 Light-in-weight type 225-48119 225-41601 225-48010 Max.
  • Page 77 Needle throw pattern cam Grooved cam Peripheral dimension of the cylinder section 322mm Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Power requirement/Power consumption Single-, 3-phase/650VA Total weight 86.5kg WHEN YOU PLACE ORDERS LZ2284C7 Wiper and automatic reverse feed function...
  • Page 78 10mm and the sewing speed is as high as 2,000rpm. Furthermore, the JUKI LZ-391N can be used as a straight stitching machine capable of running at a speed of 2,000rpm by simply setting the zigzag width to 0.
  • Page 79 Distance from needle to machine arm 270mm (from the needle entry bottom of the arm) Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Model name LZ-391N Application Embroidering and zigzag stitching light-, medium-,and heavy -weight materials 2,000rpm (with a zigzag width set to 10mm) Max.
  • Page 80 Stitch pitch adjustment By dial Differential feed adjustment By micro-adjustment mechanism Lubrication Automatic Lubricating oil JUKI Machine Oil 18 (equivalent to ISO VG18) Feed dog inclination adjustment Provided as standard Micro-lifter Provided as standard Needle bar stroke converting function Provided as standard...
  • Page 81 SUBCLASS MACHINE LIST Subclass machines Seams Model No. Number of Number of Needle gauge Stitch Differential- Presser lifting Max. sewing needles threads (mm) length (mm) feed ratio amount (mm) speed (rpm) MF-7723-U10-B48 1.2 3.6 1:0.7 1:2 5(8) 6.500 MF-7723-U10-B56 1.2 3.6 1:0.7 1:2 5(8) 6.500...
  • Page 82 Stitch pitch adjustment By dial Differential feed adjustment By micro-adjustment mechanism Lubrication Automatic Lubricating oil JUKI Machine Oil 18 (equivalent to ISO VG18) Top and bottom thread trimmer Provided as standard (pneumatic type) Auto-lifter Provided as standard (pneumatic type) Part No.134-42058 Micro-lifter...
  • Page 83 WHEN YOU PLACE ORDERS MF77 23 U10B UT33 Stitch type Code Application Code Tonque shape of Needle gauge Code Device and attachment Code Code throat plate 3-needle, top and For universal 5.6mm Pneumatic top and bottom UT33 bottom coverstitch B type (standard) thread trimming device 6.4mm Select the needle gauge by...
  • Page 84 Stitch pitch adjustment By dial Differential feed adjustment By micro-adjustment mechanism Lubrication Automatic Lubricating oil JUKI Machine Oil 18 (equivalent to ISO VG18) Micro-lifter Provided as standard Needle bar stroke converting Provided as standard function Silicon oil tank for needle tip and...
  • Page 85 WHEN YOU PLACE ORDERS MF77 E10 B Stitch type Code Application Code Tonque shape of Needle gauge Code Device and attachment Code Code throat plate 2-needle, top and For attaching 4.0mm Not provided bottom coverstitch elastic B type (standard) 5.6mm Mechanical type MD10 3-needle, top and...
  • Page 86 By dial Lubrication By micro-adjustment mechanism Lubricating oil Automatic Micro-lifter JUKI Machine Oil 18 (equivalent to ISO VG18) Needle bar stroke converting function Provided as standard Silicon oil tank for needle tip and Provided as standard needle thread Provided as standard...
  • Page 87 SUBCLASS MACHINE LIST Subclass machines Seams Model No. Number of Number of Needle gauge Stitch Differential- Presser lifting Max. sewing needles threads (mm) length (mm) feed ratio amount (mm) speed (rpm) 1:0.9 1:1.8 MF-7822-U10-B48 0.9 3.6 5(8) 6,500 (1:0.6 1:1.1) 1:0.9 1:1.8 MF-7823-U10-B56 0.9 3.6...
  • Page 88 Stitch pitch adjustment By dial Differential feed adjustment By micro-adjustment mechanism Lubrication Automatic Lubricating oil JUKI Machine Oil 18 (equivalent to ISO VG18) Top and bottom thread trimmer Provided as standard (pneumatic type) Auto-lifter Provided as standard (pneumatic type) Part No.134-42058 Micro-lifter...
  • Page 89 WHEN YOU PLACE ORDERS MF78 UT25 Stitch type Code Application Code Tonque shape of Needle gauge Code Device and attachment Code Code throat plate 2-needle, top and For universal 4.8mm Pneumatic top and bottom UT25 bottom coverstitch B type (standard) thread trimming device For covering 5.6mm...
  • Page 90 By dial Differential feed adjustment By micro-adjustment mechanism Lubrication Automatic Lubricating oil JUKI Machine Oil 18 (equivalent to ISO VG18) Micro-lifter Provided as standard Needle bar stroke converting function Provided as standard Silicon oil tank for needle tip and needle thread...
  • Page 91 WHEN YOU PLACE ORDERS [Without automatic thread trimmer] MF7823H20B Device and attachment Code Not provided Pneumatic waste removal device MC36 (mechanical valve type) [With automatic thread trimmer] MF7823H20B /UT25/ Stitch type Code Application Code Tonque shape of Code throat plate 3-needle, top and For hemming bottom coverstitch...
  • Page 92 This reduces the vibration of the machine during a high-speed operation, thereby leading to a consistent performance. ● The newly developed binder unique to JUKI is longer than conventional binders. It is therefore capable of rolling up the material smoothly, making beautifully and uniformly finished belt-loops without any twisted or irregularly rolled section.
  • Page 93 MH-380 (parallel 2-needle) MH-382 (tandem 2-needle) ● It comes with JUKI’s unique inclined crank type looper mechanism. This gives the machine outstanding durability. You can use the sewing machine for a long time without ever worrying about looper failure. ● You can easily set the machine to perform condensation stitching by operating the lever.
  • Page 94 DEVICES AND ATTACHMENTS ● Chain-off ● Lap seam Applicable machines: MH-380, MH-382 Applicable machines: MH-380 thread cutter folder Class of work: Jeans, Working wear Class of work: Jeans, Working pants, Pants, Overalls (Reverse) Applications: Cut a chaining thread bridging two Applications: Sew side seams workpieces continuously sewn by chainstitch in the way Materials: Medium heavy-weight materials and heavy-...
  • Page 95 TABLE OF EXCHANGING GAUGE SETS MH-380 Description Presser foot asm. Rear moving Right fix Throat plate Needle clamp asm. Feed dog Left needle guard (with finger guard) needle guard needle guard Gauge components 3.2mm (1/8") B1103-380-B00 B1406-019-BA0 B1509-038-BB0 B1613-380-B00 4.0mm (5/32") B1103-380-C00 B1406-019-CA0 B1509-038-CB0...
  • Page 96 3.2mm Speed control Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Power consumption (1) From 500rpm to the Max. sewing speed determined by the pulley used (externally adjustable) (2) Single-phase, 3-phase (400W) APPLICATION FOR MH-481/MH-484/MH-486 SERIES...
  • Page 97 SPECIFICATION CONFIRMATION TABLE WITH TYPES OF MACHINES Model name MH-481 MH-481-5(4) MH-484 MH-484-5(4) MH-486-5(4) Remarks Condensation stitch Use the reverse stitching lever Reverse stitch Adjust the stopper Thread clamp device Needle thread releasing device Needle thread drow-out mechanism Thread spreader Movable needle guard Sliding presser Chain-off thread presser foot for...
  • Page 98 395mm (for the machine that is not equipped with cloth puller) of the cylinder section Lubrication Trochoidal pump type automatic lubrication Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Weight of the machine head 46kg 50kg For needle size #23 to #25, a special-order gauge is required.
  • Page 99 Model Part No. Description Pneumatic auto-lifter AK122 GAK-A22010B0 ( JUKI: The SC-380 or a commercially available needle positioning motor is required.) 311-42565 Needle cooler (pneumatic type): For MH-1410A 311-43068 Needle cooler (pneumatic type): For MH-1410B, MH-1410C 311-43167 Needle cooler (pneumatic type): For MH-1410D 311-41658 Brakedown folder bracket (asm.)
  • Page 100 171mm 190mm entry Needle guard Longitudinally-fixed needle guard Backward travelling needle guard Stitch adjusting By push-button (with locking mechanism) system Lubrication Semi-automatic lubrication Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) MS-1190, 1260, 1261 (September, 2003) 1/5...
  • Page 101 WHEN YOU PLACE ORDERS MS1190 MS1260D/ Optional device-1 Optional device-2 Optional device-1 Optional device-2 Needle gauge Code 4.8mm (3/16") Application Code Needle gauge Code 3.2mm (1/8") For light-weight materials (standard) 4.0mm (5/32") MS1261 4.8mm (3/16") For medium-weight materials 5.6mm (7/32") 6.4mm (1/4") Optional device-1 Optional device-2...
  • Page 102 TABLE OF EXCHANGING GAUGE PARTS MS-1190 Gauge set Presser foot asm. Looper asm. Looper asm. Description Throat plate Feed dog Needle clamp asm. (with finger guard) (with finger guard) Needle gauge size Code Size 129-23561 129-23504 129-26051 129-27869 129-32307 129-41555 129-40656 3.2mm (1/8") 129-23603...
  • Page 103 MS-1261/ V045 (for extra heavy-weight materials) Gauge set Needle clamp Presser foot asm. Description Throat plate Feed dog asm. (with finger guard) asm. (with finger guard) Needle gauge size Code Size 129-53360 129-53303 129-56355 129-60167 129-63450 5.6mm (7/32") 129-53261 129-53204 129-56256 129-60068 129-63351...
  • Page 104 MS-1261M / V045 (for medium-weight materials) Gauge set Needle clamp Presser foot asm. Description Throat plate Feed dog asm. (with finger guard) asm. (with finger guard) Needle gauge size Code Size 129-72972 129-72907 129-56355 129-60183 129-75058 5.6mm (7/32") 129-72873 129-72808 129-56256 129-60084 129-74952...
  • Page 105 Computer-controlled, High-speed, Single-thread Chainstitch, Button-neck-wrapping Machine AMB-289 ● This single machine can also sew flat buttons, shank buttons, marble buttons and stay buttons (counter buttons). ● The stay button (counter button) sewing capability is a vital addition to the impressive application range of the AMB-289. ●...
  • Page 106 APPLICABLE BUTTON REQUIREMENTS Specifications for 4-holed and 2-holed buttons Needle: 1.5mm or more when using #12 #16 Buttonhole diameter Needle: 2mm or more when using #12 #18 Distance between buttonholes 1.5 6.0mm Buttonholes All holes must be located equidistant from the center of each button Min.
  • Page 107 Computer-controlled, Dry-head, High-speed, Single-thread, Chainstitch Button Sewing Machine MB-1800B (with wiper unit) ● The machine has 55 different stitching patterns as standard. In addition to the sewing shapes, the buttonhole intervals and number of stitches can also be changed on the operation panel. The machine completely supports many different button specifications to increase its range of applicability, reduce costs associated with changes in specifications, and save the operator from having to...
  • Page 108 MB-1800S, MB-1800B (with wiper unit) WHEN YOU PLACE ORDERS OPTIONS ● Machine head, Circuit board Model Part No. Description Feature A wiper device and thread pulling wire used MB1800 M8512-630-0A0 Wiper device in unison to sew buttons without cross-over (for MB-1800S) stitches.
  • Page 109 ATTACHMENT TABLE Application Sketch For MB-1800 For MB-373 For MB-377 Small- to Button size Left D2556-372-CAA Common Common large-button A: 0 6.5mm thickness B: 0 6.5mm Right D2558-372-CAA 5.0mm C: 10 28mm Button size Large-button A: 0 6.5mm MAZ-031000AA MAZ-201010A0 146-17559 thickness 3.5mm B: 0 6.5mm...
  • Page 110 MB-1800A/BR10 (with button feeder) WHEN YOU PLACE ORDERS BUTTON CARRIER ●Machine head, Circuit board: with button feeder Configuration of button carrier For 4-holed button For 2-holed button MB1800A / BR10 Attachment Code Power supply Code For flat button For General 100 240V (small) Export...
  • Page 111 (equipped with the speed-decreasing device and the reverse rotation preventing device) Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Power requirement/motor used Single- or 3-phase/200W (1/4 HP), general-purpose motor WHEN YOU PLACE ORDERS ●...
  • Page 112 ATTACHMENT TABLE ● Existing attachments are applicable. Attachment Application Sketch Symbol Part No. Finger guard Small- to Button size D2556-372-CAA Left large-buttons A: 0 6.5mm thickness B: 2.5 6.5mm Right D2558-372-CAA 5.0mm 28mm Button size Large-buttons A: 0 6.5mm Z031 MAZ-031000AA thickness 3.1mm B: 2.5 6.5mm...
  • Page 113 (equipped with the speed-decreasing device and the reverse rotation preventing device) Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Power requirement/motor used Single- or 3-phase/200W (1/4 HP), general-purpose motor WHEN YOU PLACE ORDERS ●...
  • Page 114 Automatic feed mode, non-feed mode, Button feed mode and small-lot sewing mode Lubrication Hook: minute-quantity lubrication Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Sewing machine motor 450W compact AC servomotor (direct-drive system) Power consumption 320W 350W...
  • Page 115 LK-1903A TABLE OF THE SEWING PATTERNS Sewing thread Standard length Standard length Sewing thread Standard length Standard length Pattern No. Stitch shape Pattern No. Stitch shape (pcs.) X (mm) Y (mm) (pcs.) X (mm) Y (mm) 10-10 12-12 10-10 12-12 10-10 10-10 10-10...
  • Page 116: Operation Panel

    LK-1903A/BR35 MODELS CLASSIFIED BY BUTTON SIZES BUTTON CARRIER Model name LK-1903A-311/BR35 LK-1903A-312/BR35 Configuration of button carrier Button size For small button For medium-size button For 4-holed button For 2-holed button Outside diameter that can be adjusted (mm) Length (Y) Sewing size (mm) Width (X) Thickness...
  • Page 117 WHEN YOU PLACE ORDERS ● Machine head ● Control box LK1903ASS MC596 Application Code Button clamp jaw lever Code Power supply Code Operation panel Code Standard For extra-small, small button 301 3-phase 240V Standard panel For medium-size button 240V IP-200B Work clamp foot Code CE 200...
  • Page 118 Computer-controlled, High-speed, Bartacking Machine LK-1900A ● The machine achieves the world's highest sewing speed of 3,000rpm. In addition to the high-speed sewing performance, the machine's starting, stopping, thread-trimming and automatic presser lifting speeds have been increased to significantly shorten total cycle time (reduced approximately 30% compared to our predecessor model: For 42-stitch large bartacks).
  • Page 119 EEP-ROM, EP-ROM Bobbin thread counter Provided as standard (up/down method) Lubrication Hook: minute-quantity lubrication Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Sewing machine motor 450W compact AC servomotor (direct-drive system) Power consumption 320W Weight Machine head (include motor) 42kg, Control box 16.5kg...
  • Page 120 TABLE OF THE STANDARD PATTERNS Sewing size Sewing size (mm) (mm) (Note 2) (Note 2) Stitch diagram No. of work Stitch diagram No. of work Length- Cross- Length- Cross- clamp foot clamp foot wise wise wise wise (Note 3) 9, 10 (Note) 1.
  • Page 121 Sewing size Sewing size (mm) (mm) (Note 2) (Note 2) Stitch diagram No. of work Stitch diagram No. of work Length- Cross- Length- Cross- clamp foot clamp foot wise wise wise wise LK-1900A, 1901A, 1902A (September, 2003) 4/7...
  • Page 122: Table Of The Work Clamp Foot

    TABLE OF THE WORK CLAMP FOOT No. of work clamp foot 13518659 (asm.) 13548557 (asm.) 13542964 (asm.) 13548151 (asm.) 13542451 (asm.) Work clamp foot 14116107 14116404 14116800 14116305 14116206 13548003 13554803 14116602 (without knurl) (without knurl) Feed plate 27.4 21.2 11.4 37.3 Application...
  • Page 123 WORK CLAMP FOOT AND FEED PLATE FOR LK-1902A (for belt-loop attaching) Work clamp foot Feed plate Number of pattern 13544465 14143002 Provided as standard LK-1902A-SS LK-1902A-HS 24.8 13545660 13545504 Option For large size 27.4 13545801 13547161 Option For extra large 13547005 size 41.5...
  • Page 124 TABLE OF THE OPTIONAL PARTS Name of parts Type Part No. Feed plate blank Without knurl/with plating Sewing area 20 40 14120109 With knurl/with plating Sewing area 20 40 14120307 Without knurl/stainless steel Sewing area 20 40 14120505 Without knurl/with plating Sewing area 30 40 40021855 Without knurl/without plating...
  • Page 125 Thread spreader interlocked with main shaft and thread trimmer interlocked with foot lifter Wiper Interlocked with lifter Lubrication Centralized oil wick lubrication Lubricating oil JUKI New Defrix Oil No. 2 (equivalent to ISO VG32) Weight of the machine head 42.5kg Motor Single-phase/3-phase 200W (1/4 HP) induction motor WHEN YOU PLACE ORDERS...
  • Page 126 SUBCLASS MACHINES ● LK-1850 series of bartacking machines Sewing size (mm) Number of Lengthwise Crosswise Max. sewing Model Name Stitch diagram Needle stitches Standard Standard speed (rpm) (min. max.) (min. max.) LK-1850 2,300 DP 5 Large size #14, #16 LK-1852-5 bartacking 2,300 2.5 (1.5 3)
  • Page 127 APPLICATIONS ● LK-1852-1 ● LK-1850 ● LK-1853-15 ● LK-1852-5 ● LK-1854-24 ● LK-1854-4 ● LK-1853-16 Large bartacking for men's wear, ladies' wear, children's wear, Bartacking eyelet buttonholes for work wear, jeans, etc. men's wear, ladies' wear, school Various types of extra large uniforms, coats, etc.
  • Page 128 SUBCLASS MACHINES ● LK-1850H/1850G series of bartacking machines Sewing size (mm) Number of Max. sewing Model Name Stitch diagram Needle Lengthwise standard Crosswise standard stitches speed (rpm) (Min. Max.) (Min. Max.) LK-1850H 2,000 Large size bar- Di 3 tacking machine LK-1852H-5 2,000 3 (1.5 3)
  • Page 129 Bobbin thread counter Provided as standard Lubrication Centralized oil wick lubrication Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Sewing machine motor 400W compact AC servomotor (direct-drive system) Power consumption Single-phase, 3-phase 600W Machine head (include motor) Machine head (include motor) 46kg, control box 16.5kg...
  • Page 130 WHEN YOU PLACE ORDERS Subclass Code Model Application Code Feeding frame Code Code Standard 5000 Intermediate presser Input function Standard Magnet-driven feeding frame Not provided Not provided For heavy-weight Subclass 5001 materials Pneumatic separately Provided Not provided driven feeding frame Provided Provided LK19...
  • Page 131 OPTIONS Model Part No. Description Feature Programming software for Use the PGM-20 software (separately available) for creating pattern data. PGM-20 computer controlled sewing With the programming software, data can be created in an interactive processing machine manner using a general-purpose personal computer or ROM writer. The device is best-suited to attaching small articles such as labels and emblems FU02L Pneumatic inverted clamp device...
  • Page 132 Computer-controlled Shape-tacking Machine with Full-rotary 3 fold-Capacity Hook Sewing area: 60mm (L) 100mm (W) (for extra heavy-weight materials LK-1941ZA with heat cutter) (for heavy-weight materials LK-1942HA with intermediate presser) (for extra heavy-weight materials LK-1942GA with intermediate presser) ● With its new electronic feed system, the operator can select and use the sewing pattern entered.
  • Page 133 Provided as standard Bobbin thread counter EEP-ROM Memory medium Centralized oil wick lubrication Lubrication JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Lubricating oil 0.5MPa (5kgf/cm ) , 1.3N /min Compressed air and air consumption 480W compact AC servomotor (direct-drive system)
  • Page 134 OPTIONS Model Part No. Description Feature Sewing patterns can be entered or modified through the handy programming PGM-7 Handy programming device device while holding it. Dedicated keys for frequently-used functions are provided on the handy programming device to cut down the operation time. The needle cooler blows air to the needle, thereby preventing thread breakage 142-25056 Needle cooler...
  • Page 135 Lubrication No lubrication is required when the non-lubricated hook (optional) is used. Lubricating oil Hook: JUKI New Defrix Oil NO.1 (equivalent to ISO VG7) Total weight 112kg The special-specification part is available on a special order. Contact our branch or office in your area.
  • Page 136 ● The machine is provided as standard with as many as 30 stitch patterns for buttonholing. qSquare wRound eRadial square rRadial tRadial straight yRadial taper uEyelet square iEyelet radial oEyelet straight !0 E yelet taper bartacking bartacking bartacking bartacking !1 S emilunar !2 R ound square !3 S emilunar !4 S emilunar straight...
  • Page 137: Throat Plate

    OPTIONS ● Cloth cutting knife, Work clamp Cloth cutting knife Work clamp Work clamp foot Mark Knife size For stitch width 5mm For stitch width 6mm Standard (S) Standard (S) Part No. Part No. Part No. Part No. Mark (Length of cloth cutting knife) (Length of cloth cutting knife) <Type>...
  • Page 138 ● Explanation of pedal motion Pedal type Pedal motion 2-pedal 1-pedal 1-pedal (without intermediate position) (with intermediate position) wIntermediate position qMaximum position qMaximum position Initial position Presser goes up as high as the pedal The first step of the right side pedal wIntermediate position toe down amount of the left side pedal.
  • Page 139 Belt-shifting method Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) 300W general-purpose motor Motor (A 250W general-purpose motor can be used when the machine is used at a sewing speed of 3,100rpm or less.) Weight of the machine head...
  • Page 140 WHEN YOU PLACE ORDERS ● LBH-780 Series LBH78 Model Code Subclass machines Code 19.1mm Standard Knife 25.4mm For knits width 31.8mm 12.7 38.1mm ● NB Type ● NV Type LBH78 LBH78 Model Code Stitch formation Code Model Code Stitch formation Code 25.4mm Square-type bartacking...
  • Page 141 EXCHANGING PARTS ● Table of changing gears Small gear Large gear Stitch No. Part No. Stitch No. Stitch No. B2936-761-000 B2937-761-000 B2938-761-000 B2939-761-000 B2940-761-000 B2941-761-000 B2942-761-000 B2943-761-000 B2944-761-000 B2945-761-000 B2946-761-000 B2947-761-000 B2928-761-000 B2929-761-000 B2948-761-000 B2949-761-000 B2950-761-000 B2951-761-000 B2930-761-000 B2931-761-000 B2952-761-000 B2953-761-000 B2932-761-000 B2933-761-000...
  • Page 142 16 231 (Nm90) Nm75 Nm90 16 231 (Nm90) Nm75 Nm100 Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Dimensions 470mm (W) 212mm (L) 260mm (H) The sewing size can be set to 38.1mm (1-1/2") at the maximum by changing the presser foot.
  • Page 143 EXCHANGING PARTS COMPONENTS ● Knife Size Part No. For knit 6.4mm (1/4") B2701-180-F00 B2701-180-F0A 9.5mm (3/8") B2701-180-K00 B2701-180-K0A 12.7mm (1/2") B2701-180-L00 B2701-180-L0A 14.4mm (9/16") B2701-180-V00 B2701-180-V0A 15.9mm (5/8") B2701-180-M00 B2701-180-M0A 19.1mm (3/4") B2701-180-N00 B2701-180-N0A 22.2mm (7/8") B2701-180-P00 B2701-180-P0A 25.4mm (1") B2701-180-Q00 B2701-180-Q0A 28.6mm (1-1/8")
  • Page 144 With this mechanism, the work clamps reliably clamp materials of different thicknesses to prevent the materials from flopping. ● JUKI has newly developed a machine head with a shallow recess. For the efficient sewing of longitudinal buttonholing. ● The computer controlled design eliminates most of the complicated MEB-3200SS mechanisms.
  • Page 145 WHEN YOU PLACE ORDERS (COMPLETE) MEB3200 Application Code Table stand Code Power supply Code Option Code For men's and ladies' wear Standard Single-phase 220 240V Not provided For combined use for lateral and On the table 220 240V Needle thread clamp device 3-phase longitudinal buttonholing: Multi-cutting device...
  • Page 146 Provided as standard No symbol Optional LIST OF THE REPLACEMENT GAUGES Accessory Installation is invalid. ● Throat plate ● Cloth cutting knife Application For eyelet buttonhole Part name Part No. Needle size Shape (mm) Max. cutting Application Part No. length (mm) Throat plate A (standard) 320-42715 Nm90...
  • Page 147 MULTI-CUTTING DEVICE ● The multi-cutting device incorporates a separate cloth cutting knife with two sections of blade --- one intended for the eyelet sections of buttonholes and one intended for straight sections. When sewing men's wear, the machine can sew eyelet buttonholes on a front body and straight buttonholes on a lapel without changing the knife.
  • Page 148 Feed dog 3-row feed dog Looper Blind looper Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Distance from needle to machine arm 300mm Size of bed 476mm 178mm Weight of the machine 29kg APPLICATIONS ●...
  • Page 149 By hand: 5.5mm/By knee: 10.5mm Split adjustment of feed Possible (vertical/horizontal direction) Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) WHEN YOU PLACE ORDERS WIDER RANGE OF APPLICABLE NEEDLE GAUGES AND YARN COUNTS Needle Applicable yarn MP200N...
  • Page 150 REPLACEABLE PARTS OF GAUGES S type L type (1.6mm, standard) (5.0mm, standard) Replaceable parts Remarks Part No. Description Quantity 231-24100 Needle clamp S S type, common 231-24308 Needle clamp spacer (1.2mm) S type, exclusive to 1.2mm 231-24407 Needle clamp spacer (1.6mm) S type, exclusive to 1.6mm 231-24506 Needle clamp spacer (2.0mm)
  • Page 151 ● Thanks to JUKI's unique right-and-left independent drive system of the top feed belt, right and left feed amounts can be adjusted separately. This prevents the material from slipping out of position, thereby sewing sleeves with a consistent seam allowance.
  • Page 152 FUNCTION The smoothing Sleeve The machine prevents an abrupt change in the shirring function is turned OFF. amount at the sewing-step changing point by utilizing a Smoothing function Garment body smoothing function. This upgrades the finished quality of the seams. The smoothing function is turned ON.
  • Page 153 (dia. of bobbin: 37mm, amount of bobbin tread is over 5 times more than previous models) Operation system Automatic stop system by pedal action Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Bed size 440mm 178mm Weight of the machine head 53kg KINDS OF HIGH WOODEN BUCK TABLE...
  • Page 154 Wider-area Perfect Stitching AMS-210D P TYPE Sewing area: 60mm(L) 130mm(W) ● As a result of JUKI's thorough study of sewing performance, the area in which hitch stitches appears is reduced to one-third or less of the area produced with conventional cycle machines.
  • Page 155 Provided as standard Sewing machine motor 400W compact AC servomotor (direct-drive system) Power consumption Single-phase, 3-phase 600VA Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Total weight 120kg Dimensions 710mm (L) 1,200mm (W) 1,200mm (H) PROGRAMMING FUNCTIONS ●...
  • Page 156 OPTIONS Model Part No. Description Feature This software is to input and edit sewing data of JUKI's latest sewing machines. Its versatile input functions allow to Programming software for computer-controlled input sewing data of each electronic sewing machine model PM-1 sewing machines easily, accurately, and quickly.
  • Page 157 Sewing machine motor 400W compact AC servomotor (direct-drive system) Power consumption Single-phase, 3-phase 600VA Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Compressed air and 0.5 0.55MPa (5 5.5kgf/cm ), 1.8N /min air consumption Total weight 120kg...
  • Page 158 OPTIONS Model Part No. Description Feature This software is to input and edit sewing data of JUKI's latest sewing machines. Its versatile input functions allow to Programming software for computer-controlled input sewing data of each electronic sewing machine model PM-1 sewing machines easily, accurately, and quickly.
  • Page 159 Sewing machine motor 400W compact AC servomotor (direct-drive type) Power consumption Single-phase, 3-phase 600VA Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Compressed air and 0.5 0.55MPa (5 5.5kgf/cm ), 1.8N /min air consumption Total weight 120kg...
  • Page 160 OPTIONS Model Part No. Description Feature This software is to input and edit sewing data of JUKI's latest sewing machines. Its versatile input functions allow to Programming software for computer-controlled input sewing data of each electronic sewing machine model PM-1 sewing machines easily, accurately, and quickly.
  • Page 161 Sewing area: 110mm(L) 220mm(W) AMS-221D P TYPE Sewing area: 160mm(L) 250mm(W) ● As a result of JUKI's thorough study of sewing performance, the area in which hitch stitches appears is reduced to one-third or less of the area produced with conventional cycle machines.
  • Page 162 0.5 0.55MPa (5 5.5kgf/cm ), 1.8N /min air consumption Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Total weight 175kg Dimensions 960mm (L) 1,200mm (W) 1,200mm (H) 1,005mm (L) 1,200mm (W) 1,200mm (H) PROGRAMMING FUNCTIONS ●...
  • Page 163 OPTIONS Model Part No. Description Feature This software is to input and edit sewing data of JUKI's latest sewing machines. Its versatile input functions allow to Programming software for computer-controlled input sewing data of each electronic sewing machine model PM-1 sewing machines easily, accurately, and quickly.
  • Page 164 Sewing area: 200mm(L) 300mm(W) AMS-224P Sewing area: 250mm(L) 400mm(W) ● As a result of JUKI's thorough study of sewing performance, the area in which hitch stitches appears is reduced to one-third or less of the area produced with conventional cycle machines.
  • Page 165 Sewing machine motor electronic-stop motor electronic-stop motor electronic-stop motor Power consumption Single-phase, 3-phase 1KVA Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Weight 290kg Dimensions 1,190mm (L) 1,230mm (W) 1,285mm (H) Model name AMS-224CS AMS-224CH AMS-224CG...
  • Page 166 OPTIONS Model Part No. Description Feature Handy type of programming device provided with many PGM-5A Handy programming device different functions enable the operator to input data by operating the device near needle entries. B5019-222-0B0 PV-150209000 142-04754 The tension controller unit is used to partially change the Thread tension controller No.3 needle thread tension during the sewing of a pattern.
  • Page 167 CONTROL PANEL ● The operator can easily create a sewing pattern on the spot by inputting sewing pattern data through the control panel according to a sewing sample or the feeding frame. ● The control panel is very helpful to the operator to input pattern data, to operate the sewing machine and to use the milling unit.
  • Page 168 High-speed, Computer-controlled, Dry-head, Single-thread Chainstitch, Button Sewing Indexer ACF-164-1800 ● The machine is equipped with a computer-controlled single- thread chainstitch button sewing machine. Adoption of a no lubricated machine head eliminates oil stains on sewing products. No oiling is required. ●...
  • Page 169 APPLICATIONS SIZE OF CLOTH Feeding intervals 650mm (0.1mm steps) Standard: 650mm Total feeding amount (optional size: Max. 1,200mm) Standard: 40 140mm Distance from the top end of the garment body to the first button (optional size: Min. 20mm) Distance from the side end of the garment body to the button 25mm Width: 220 420mm...
  • Page 170 1 20pcs. Number of patterns that can be stored in memory 20 patterns Lubrication Centralized oil wick lubrication (machine head) Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Power consumption 600VA Compressed air 0.5MPa (5kgf/cm Air consumption...
  • Page 171 APPLICATIONS SIZE OF CLOTH Feeding intervals 650mm (0.1mm steps) Standard: 650mm Total feeding amount (optional size: Max. 1,200mm) Standard: 40 140mm Distance from the top end of the garment body to the first button (optional size: Min. 20mm) Distance from the side end of the garment body to the button 25mm Width: 220 420mm...
  • Page 172 (It should be noted that productivity depends on sewing conditions.) With JUKI's unique active tension (electronic thread tension control mechanism), it is possible to change over the needle thread tension at parallel portions and bartacking portions of a buttonhole with reliability to finish with a beautifully stitched shape.
  • Page 173 APPLICATIONS SIZE OF CLOTH 0 610mm (0.1mm steps) Buttonhole interval (unequal interval can be selected) Total feeding amount 610mm Distance from the top end of the garment body to the Max. 140mm (distances exceeding 140mm are possible first buttonhole by means of the jump feature) Distance from the front side end of the garment body to 7 21mm the buttonhole...
  • Page 174 1 999mm sleeve buttonhole Speed of cloth feed 100mm/sec Lubrication By an oiler (machine head) Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Power consumption 270W Compressed air 0.5MPa (5kgf/cm Air consumption 10N /min WHEN YOU PLACE ORDERS...
  • Page 175 Max. 1,000mm Max. 800mm Lift of the presser foot Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) 700W Power consumption Short and long stitch 1,200mm (W) 800mm (D) 870mm (H) Dimensions Total weight...
  • Page 176 2DD/2HD 3.5" micro-floppy disk Feeding method AC servomotor, X-Y clamp drive Lubrication Automatic (machine head) Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Power requirement Single-phase 200 240V, 3-phase 200V, 200 240V, 380 440V Power consumption 600VA Compressed air 0.5MPa (5.0kgf/cm...
  • Page 177 WHEN YOU PLACE ORDERS AVP875 Type Code Pocket style jig Option Standard Label-inserting Garment put Configuration Code Kind Code Marking light Code device base With AW-2 Not used Not provided Not provided Not provided Round-bottom type Provided Not provided Power supply Code Blade-shape bottom type Not provided...
  • Page 178 SEPARATE TYPE POCKET STYLE JIG Folding base plate unit Replacement gauge kit Exchange is unnecessary even Exchange is required if size and a design change. if size and a design change. Divisible creasing gauge asm. AVP-875S, 875A (September, 2003) 3/3...
  • Page 179 Compact AC servomotor (direct-drive system) Machine head motor Thread take-up Slide type Lubrication By an oiler (machine head and hook) JUKI New Defrix oil No. 2 (equivalent to ISO VG32) Lubricating oil Needle-feed system Stepping motor control Cloth feeding system By servomotor drive...
  • Page 180 WHEN YOU PLACE ORDERS Automatic welting patch feeder Code Stacker Code Code Single-welt Power supply Code change-over function Standard: Automatic welting patch Not provided Single-phase 220V feeder (right) Not provided SP44 220V 3-phase SA102 Welting patch cutting device Clamp bar stacker SA111 (right) 380V SP45...
  • Page 181 WHEN YOU PLACE ORDERS APW-297B (for sewing bottoms) Automatic welting patch feeder Code Stacker Code Single-welt Power supply Code Code change-over function Standard: Automatic welting patch Not provided Single-phase 220V feeder (left) Not provided SP44 220V 3-phase SA102 Welting patch cutting device Clamp bar stacker SA111 (left) 380V...
  • Page 182 NEWLY DEVELOPED DEVICES (OPTIONAL) Since optional parts can't be retrofitted to the machine after purchase, be sure to specify any that you may need when placing your order. Model Description Feature • The knife is motor-driven. To cut the welting patch as short as possible, it automatically adjusts itself to the sewing length established on the operation panel.
  • Page 183 Thread take-up Slide type Lubrication By an oiler (machine head and hook) Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Cloth feed system By a servomotor drive Bobbin thread remaining amount Provided as standard detecting device...
  • Page 184 WHEN YOU PLACE ORDERS Pocket lip width Option Main unit Code Power supply Code Code (needle gauge: mm) See the under of Standard main unit with a side cover 220V this sheet. Single- Shim-type main unit with a side cover 230V phase Main unit with a side cover for vacuum device...
  • Page 185 OPTIONS Model Part No. Description Feature The dart stretcher holds the end of the material when making a welt on a SA84 GSA-840000A0A Dart stretcher darted part of the material to make it easier to set the darted part and improve the reliability of the welting.
  • Page 186 WELT PATCH BASE PLATE COMPONENTS Welt pach ruler Clamp foot spacer Clamp foot collar setscrew Foot collar Single-welt Welt pach ruler Clamp foot spacer Clamp foot collar setscrew Foot collar Needle gauge Part No. Size (mm) Part No. Part No. Part No.
  • Page 187 Bobbin winder Electric type (provided as standard) Lubrication Centralized oil wick lubrication (machine head) Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Power requirement and power consumption Single- /3-phase, 350VA Compressed air and air consumption 0.5MPa (5kgf/cm...
  • Page 188 WHEN YOU PLACE ORDERS MOL254 Power supply Code Option Code 200 240V No options Single-/3-phase 220 400V Belt-loop tension releasing device (fullness) 220 400V (For CE) Belt-loop feeding device Air gun Needle cooler Needle thread breakage detector Enter codes of required options in alphabetical order. FINISHED BELT-LOOP STITCH SIZE ●...
  • Page 189 Automatic Serging Machine ASN-697 (High-grade type) ASN-695 (Standard type) ● The ASN Series machine has been provided with the capability of sewing light-weight materials, and a low-tension sewing feature to enable sewing according to the material to be sewn, as well as achieving consistent high-quality seams free from slip-off seams at curved parts of the material.
  • Page 190 (when all the optional devices are installed: 215kg) (when all the optional devices are installed: 210kg) 2-needle overlock type model is available for order. Please contact JUKI distributors or agents in your area for more information. FUNCTION COMPARISON TABLE DIMENSIONS (mm)
  • Page 191 AC SERVOMOTOR / ELECTRONIC-STOP MOTOR SERIES SC-910 CONTROL BOX SC-910/M91 CONTROL BOX/COMPACT MOTOR UNIT ● ● SC-910 model control box is resistant to voltage fluctuations. The number of revolutions can be selected from among It comes with a compact and energy-saving type switching three different types (standard, slow and fast) according to power supply system that does not use a transformer.
  • Page 192 To retrofit the AE-4, AE-5 or AE-8 to your existing machine, 400-06080 I/O unit A an I/O unit A which is separately available, is required. ● Remaining bobbin thread detector Model Part No. Application DDL-5550N-7, DDL-8700-7, DLN-5410N-7, DLU-5490N-7, AE-4 GAE-040000A0 DLU-5494N-7, DLD-5430N-7, DLM-5400N-7, DMN-5420N-7 AE-5 GAE-050000A0 DDL-5600N-7, DLN-5410NJ-7 AE-8...
  • Page 193 AC SERVOMOTOR/CONTROLLER SC-380 ● The SC-380 is provided with many different standard functions, including speed-control, soft-start, automatic reverse stitching with the specified number of stitches, constant- dimension stitching, and overlapped (multi-layered) stitching. These functions ensure sewing performance optimally suited to the material and process. ●...
  • Page 194 ELECTRONIC-STOP MOTOR/ OPERATION PANEL SPECIFICATIONS CONTROL BOX EC-10B EC-10B/CP-160 Function EC-10B (optional) ● The EC-10B enables the sewing machine to perform thread trimming, stop with its needle up/down, Automatic thread trimmer perform automatic reverse feed stitching at sewing start and sewing end, and perform one-touch reverse feed Automatic back tack function stitching with a switch.
  • Page 195 PSC BOX/OPERATION PANEL/MOTOR FOR EC-10B EC10B Power supply Code Operation panel Code For General Export 220V Not provided 110V 1-needle, lockstitch machine For North America Provided 220V LH-3100, LZ-2280N series For CE 230V ● Motor for EC-10B ● 1-needle, lockstitch machine Power supply Code Frequency...
  • Page 196 ● Because of its higher drawing force, the cloth puller can smoothly feed overlapped portions of a material. It is also smoothly adaptable to DDL-5550N-7/V052A curved and leaned portions, thereby allowing the operator to handle the material without difficulty. ●...
  • Page 197 FOR 1-NEEDLE, LOCKSTITCH MACHINES Type Model Applicable model Feature The roller is spaced only 28mm from the needle. This makes the roller V051A , DLD highly adaptable to the sewing of sharp curves and extermely short Proximity type lengths of material. To avoid interference with the presser foot during V051B processes such as reverse stitching, the roller comes with automatic double-stepped stroke lifter that lifts the roller to certain height for turn-...
  • Page 198 FOR MS SERIES (2-NEEDLE, FEED-OFF-THE-ARM, DOUBLE-CHAINSTITCH MACHINES) Type Model Applicable model Feature This type of cloth puller is suited for joining the sides of skirts and seaming sleeve and side of shirts or blouses. The device employ an MS-1190 Cloth puller with a large roller V054A intermittent feed method, which is almost same as the continuous feed MS-2260...
  • Page 199 V051A V051B V051C V051D V052A V052B V056A DDL-5530N DDL-5550N, -7 DDL-5600N, -7 DLD-5430N, -7 DLU-5490N, -7 DLN-5410N, -7 For LH series For MS series For MH series For MO series With a back tacing solenoid type...
  • Page 200 ●Personal computer PGM-20 ● The PGM-20 programming software for computer-controlled sewing ●ROM writer machines is especially designed for creating pattern data for JUKI's AMS- series computer-controlled cycle machines, JUKI's AVP-series sewing ●Digitizer machines, JUKI's LK-1900 series computer-controlled, high-speed bartacking machines, JUKI's MOL-254 automatic belt-loop attaching ●Mouse...
  • Page 201 Programming software for computer-controlled sewing machines PM-1 ● This software is to input and edit sewing data of JUKI's latest ● Models suited for PM-1 sewing machines. AMS series (B type, C type, and D type), LK-1900 series, LK-1900A series, ●...
  • Page 202 Operating environment for Personal Computer By connecting with a personal computer line, sewing machine equipped with the Item Specifications latest operation panel IP series can Type of PC IBM PC/AT compatible personal computer perform sew-off and data can be checked and edited on the spot.
  • Page 203 For JE: 134 (Nm130) Thread #30 #8, B46 B92, Nm=60/3 30/3 Hook Horizontal-axis double-capacity hook Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Model name DDL-5600NJ-7 DDL-5600NL-7 DDL-5600NR-7 Application For jeans For heavy materials For leather shoes Max.
  • Page 204 WHEN YOU PLACE ORDERS DDL5600N DDL5600N Application Code Wiper and automatic reverse feed function Auto-lifter (optional) Code For jeans Automatic reverse Not provided Wiper Code feed function For heavy materials Provided (AK85) Not provided Provided For leather shoes (with roller presser foot) Provided Provided (for DDL-5600NJ-7)
  • Page 205 1-needle, Lockstitch Machine for Leather and Heavy Materials DDL-8700L ● This is a newly designed JUKI's unique lockstitch machine. The machine is able to sew at a pitch as long as 7mm for both normal and reverse feed directions. With the adoption of a feed mechanism and thread take-up lever, the machine achieves increased efficiency of feed and well-tensed stitches.
  • Page 206 DB 1 (DP 17) (#21) #14 #23, For JE: 1738 (Nm130) Thread #40 #8, B33 B92, Nm=90/3 30/3 Lubrication By an oiler (hook: automatic) Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Distance from needle to 265mm 270mm machine arm Bed size...
  • Page 207 EXCHANGEABLE GAUGE PARTS ● For DU-140, DU-141NH, DU-141H-7, DU-580 Description Throat plate Feed dog Notes Standard D1109-560-E00 (D=2.6) D1613-560-E00 Stitch length: max. 8mm D1109-560-E0A (D=4.2) D1109-560-E0B (D=3.0) B1109-201-H0B (D=3.5) B1609-201-000A Stitch length: max. 8mm B1109-555-H0B (D=2.6) 12.4 B1609-201-000B Stitch length: max. 10mm B1105-141-000 (D=2.0) B1613-141-H00A Stitch length: max.
  • Page 208 1-needle, Unison-feed, Lockstitch Machine with Large Hook DNU-1541 DNU-1541S (with safety mechanism) DNU-1541-7 (with automatic thread trimmer) ● With its larger needlebar stroke, higher presser foot lift, and newly adopted double-tension mechanism, the machine offers excellent sewing capabilities and responsiveness. ●...
  • Page 209 Safety mechanism Provided as standard Lubrication Centralized oil wick lubrication (hook: automatic) Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Distance from needle to machine arm 264mm Bed size 477mm x 178mm Weight of the machine head 36.5kg...
  • Page 210 OPTIONS ● Pneumatic auto-lifter ● Combination of optional devices Switch type Air regulator Automatic Model Pneumatic Model Combination reverse feed DL device Type Part No. Knee Pedal name auto-lifter name Provided function switch type switch type provided Automatic reverse feed function AK119A GAK-A19010A0 AK120A...
  • Page 211 ● LU-1510N-7, LU-1511N-7 does not decrease. This means that the presser foot comes • The machine comes with JUKI's proven thread trimming into contact with the material at exactly the same time that mechanism. With its robust knife and cam configuration, it does when sewing lighter-weight sections of the material.
  • Page 212 Provided as standard (Reset with the push of a button) Lubrication Centralized oil wick lubrication (hook: automatic) Automatic Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Distance from needle to machine arm 255mm Bed size 517mm 178mm Weight of the machine head 42.5kg...
  • Page 213 EXCHANGEABLE GAUGE PARTS Description Throat plate Feed dog Notes 213-49303 Equipped on LU-1508N, LU-1508NH, (needle hole: 2.5 7.2) LU-1510N (groove in front and back) Stitch length up to 9mm (10mm in case of LU-1508NH) B1109-563-000 (area: 33.2 6.6) Lower fittings standard (equipped on machine) 213-49204 Equipped on LU-1510N-7...
  • Page 214 Description Presser foot Walking foot Notes B1529-245-0AD B1476-245-00D Stitch length up to 8mm (width 6.7mm) (width 4.1, needle hole: 2.6) (with teeth) (with teeth) Upper fittings left handed B1525-563-SAD 103-38309 Stitch length up to 10mm (width 9.4mm) (width 4.5, needle hole: 2.2) (with teeth) (with teeth at the toe)
  • Page 215 ● LU-1560N-7, LU-1561N-7 ● With the adoption of a new rectangular feed mechanism, an • The machine comes with JUKI's proven thread trimming alternating vertical movement mechanism, and a unison feed mechanism. With its robust knife and cam configuration, mechanism, the machine can feed heavy materials powerfully the thread trimmer reliably cuts threads as thick as #5.
  • Page 216 WHEN YOU PLACE ORDERS Gauge for standard [Without automatic thread trimmer] [With automatic thread trimmer] Needle gauge Code Needle gauge Code Needle gauge Code Pneumatic auto-lifter Code 4.8mm (3/16") 4.8mm (3/16") 4.8mm (3/16") Pedal switch type (AK123B) 6.4mm (1/4") 6.4mm (1/4") 6.4mm (1/4") 7.9mm (5/16") 7.9mm (5/16")
  • Page 217 OPTIONS Model Part No. Description Feature Applicable model: LU-1560N-7, LU-1561N-7 For sewing processes that handle heavy materials or multi-layered DL21 parts of material, the alternating vertical movements of the walking GDL-21000GA0 For installed after the setup of the machine (G kit) foot and presser foot can be quickly set to maximum by pressing the DL switch.
  • Page 218 EXCHANGEABLE GAUGE PARTS LU-1560N Walking foot asm. Feed dog Code Needle gauge size Throat plate Needle clamp asm. Presser foot asm. Needle hole 2.5 Needle hole Slide plate, left Slide plate, right with groove 2.5 3.5 2.5 3.5 3.2mm (1/8") 213-68709 213-71554 213-70853...
  • Page 219 LU-1561N, LU-1561N-7 Feed dog Code Needle gauge size Throat plate Needle clamp asm. Presser foot asm. Walking foot asm. Needle hole Slide plate, left Slide plate, right 2.2 3.1 2.2 3.1 214-52800 107-77555 107-81557 107-83058 107-80005 214-52909 107-77654 107-81656 107-83157 107-80104 107-01803 107-86309...
  • Page 220 1-needle, Unison-feed, Lockstitch Machine with Vertical-axis Large Hook and Automatic Thread Trimmer (needle thread roll-in and short tail type) [Gauge for standard] LU-1520N-7 [Gauge for LU-2200] LU-1521N-7 ● The remaining length of thread at the end of sewing is substantially shortened to approximately 5mm.
  • Page 221 Provided as standard Automatic reverse feed function Provided as standard Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Distance from needle to machine arm 255mm Bed size 517mm 178mm Weight of the machine head 49.5kg 0.5MPa (5kgf/F) 0.3N R/min...
  • Page 222 #20 #5, B64 B138, Nm=40/3 20/3 Safety mechanism Provided as standard Automatic Lubrication Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Distance from needle to machine arm 264mm Bed size 517mm 178mm Weight of the machine head...
  • Page 223 WHEN YOU PLACE ORDERS Hook Code Feed dog Code DL function Code 1.6 fold-capacity hook Standard (with groove) Provided with DL function/ knee switch type Double-capacity hook Without groove For thin thread (2.5mm 1.6mm) LU2210 B70B Walking foot Code Presser foot Code Option Code...
  • Page 224 INTERCHANGEABLE GAUGE PARTS LU-2210N-7, LU-2210W-7 Sewing conditions Walking foot Presser foot Standard Standard Standard 107-12552 107-11653 Standard (pressing face is reduced) For material with overlapped section 107-58456 Allows the smooth feed of For material with multi-layered portions of overlapped section the material 107-12651 For light-weight sponge...
  • Page 225 LU-2260N-7, LU-2260W-7 Slide plate Typical Needle Presser Walking Needle Needle gauge Feed dog part No. clamp foot foot plate Left Right 4mm (special order) 107-84551 107-77555 107-81557 107-83058 107-84502 107-80005 107-84650 107-77654 107-81656 107-83157 107-84601 107-80104 107-86309 107-01803 107-84759 107-77753 107-81755 107-83256 107-84700...
  • Page 226 Thread #50 #8, B33 B92, Nm=120/3 30/3 Lubrication By an oiler (hook: automatic) Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Distance from needle to machine arm 295mm Bed size 477mm 178mm Weight of the machine head...
  • Page 227 WHEN YOU PLACE ORDERS ● ● Without automatic thread trimmer Motor for SC LZH1290 ● With automatic thread trimmer Motor Code LZH129070B/ Single-phase For General Export 200 240V 3-phase Single-phase 100 120V Pneumatic auto-lifter Code For JUS (LA) 3-phase 200 240V Not provided For CE Single-phase...
  • Page 228 #20 #5, B69 B138, Nm=40/3 20/3 Safety mechanism Provided as standard Lubrication Automatic Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Distance from needle to machine arm 650mm Bed size 917mm 178mm Weight of the machine head...
  • Page 229: Gauge Parts

    WHEN YOU PLACE ORDERS LU2216NAASB70B LU2266NSDSB70B Walking foot Code Presser foot Code Feed dog Code Needle gauge Code Walking foot Presser foot Code Standard Standard Standard 10mm (standard) Feed dog Any gauge other than the standard is available on a part order. (See the table of replaceable gauges.) Standard ●...
  • Page 230 Thread #40 #8, B33 B92, Nm=90/3 30/3 Lubrication By an oiler (hook: automatic) Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Distance from needle to machine arm 500mm Bed size 715mm 178mm Weight of the machine head...
  • Page 231 Thread #40 #8, B33 B92, Nm=90/3 30/3 Lubrication By an oiler (hook: automatic) Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Distance from needle to machine arm 635mm Bed size 850mm 178mm Weight of the machine head...
  • Page 232 Thread #50 #8, B33 B92, Nm=120/3 30/3 Lubrication By an oiler (hook: automatic) Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Cylinder-bed diameter 50mm Distance from needle to machine arm 270mm Weight of the machine head 36kg...
  • Page 233 EXCHANGEABLE GAUGE PARTS ● For DSU-145 (-7) Description Walking foot Presser foot Notes Standard B1526-141-H0A B1525-141-HA0 For piping B1527-141-H0 B1527-141-HA0 Piping size B : 3.2mm (1/8") F : 6.4mm (1/4") C : 4.0mm (5/32") H: 7.9mm (5/16") D: 4.8mm (3/16") K : 9.5mm (3/8") E : 5.6mm (7/32") Cut-out tail for piping B1528-141-H0...
  • Page 234 #50 #8, B33 B92, Nm=120/3 30/3 Lubrication By an oiler By an oiler (hook: automatic) By an oiler Lubricating oil JUKI New Defrix Oil No. 1 (equivalent to ISO VG7) Cylinder-bed diameter 46mm 50mm Distance from needle to machine arm 264mm...
  • Page 235 WHEN YOU PLACE ORDERS ● Without automatic thread trimmer DSC244/245/246 Feed system Code Automatic reverse feed function Code Elliptical feed Not provided Horizontal feed Provided ● With automatic thread trimmer DSC244/245/246 70B / Feed system Code Pneumatic auto-lifter (optional) Code Elliptical feed Knee switch type (AK110C) Horizontal feed...
  • Page 236 EXCHANGEABLE GAUGE PARTS ● For DSC-244 (-7), 245 (-7), 246 (-7) Description Presser foot Walking foot Notes Standard B1525-241-HA0 B1470-241-HA0 For DNU Stitch length: max. 10mm B1525-053-0A0 B1470-053-000 (D=2.8) For LU & LS B1470-053-C00 (D=2.3) Stitch length: max. 10mm B1525-562-BA0 B1470-562-B00 Stitch length: max.
  • Page 237 ● For DSC-244(-7), 245(-7), 246(-7) Description Presser foot Walking foot Notes Right-hand type B1529-245-00A B1476-245-00A Stitch length: max. 8mm With teeth Wide type 103-25157 103-25306 Stitch length: max. 10mm Exclusive parts (for LU-1114) Throat plate: 103-25009 Feed dog: 103-25207 For leather 103-26304 103-26205 Stitch length: max.
  • Page 238 ● For DSC-245, 245-7, 246, 246-7 Description Throat plate Feed dog Notes Standard DSC-245: B1105-245-000 DSC-245: B1613-245-000 (with groove) DSC-245-7: D1105-245-E00 DSC-245-7: D1613-245-E00 DSC-246: 211-31206 DSC-246: 211-35009 DSC-246-7: 211-32006 DSC-246-7: 211-34002 Without groove DSC-245: B1613-245-00A DSC-245-7: B1613-245-E0A DSC-246: 211-35108 DSC-246-7: 211-34101 For thin needle DSC-245: B1613-245-00B DSC-245-7: B1613-245-E0B...
  • Page 239 Cylinder-bed, 1-needle, Unison-feed, Lockstitch Machine with Vertical-axis Hook LS-1340 LS-1341 (with large vertical-axis hook) LS-1342 (with large vertical-axis hook and gauge for small articles) (with large vertical-axis hook, gauge for small articles, LS-1342-7 and automatic thread trimmer) ● With its larger needlebar stroke, larger lift of the presser foot, and newly adopted double-tension mechanism, the machine sews beautifully with thick threads (low count thread) and at higher thread tensions.
  • Page 240 Nm=60/3 20/3 Safety mechanism Provided as standard Lubrication Centralized oil wick lubrication (hook: by an oiler) Lubricating oil JUKI New Defrix Oil No.2 (equivalent to ISO VG32) Distance from needle to 255mm machine arm Cylinder-bed diameter 72mm Weight of the machine head 37.5kg...
  • Page 241 OPTIONS ● Pneumatic auto-lifter ● Combination of optional devices Switch type Air regulator Automatic Model Pneumatic Model Combination reverse feed DL device Type Part No. Knee Pedal name auto-lifter name Provided function switch type switch type provided Automatic reverse feed function AK119A GAK-A19010A0 LS-1340...
  • Page 242 134 35 (Nm140) Nm110 Nm160 (equivalent to #22, #18 #23 ) Thread #30 #5, B46 B138, Nm=60/3 15/3 Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Compressed air and air consumption 0.5MPa (5kgf/cm ), 0.3N /min Safety mechanism Provided as standard...
  • Page 243 WHEN YOU PLACE ORDERS PLC1610SSSA Specifications Code Throat plate Code Presser foot Code Feed dog Code Pneumatic auto-lifter Code Standard Standard Standard Round hole ( 2.4) Knee switch type (AK116A) Pedal switch type (AK116B) If pedal-switch type B is specified use servomotor or electronic-stop motor (DC 24 V is required.) PLC1610SSA70B...
  • Page 244 2-needle, Post-bed, Unison-feed, Lockstitch Machine PLC-1660 ● The post-shaped bed minimizes bed's diameter, thereby providing easy operation for three-dimensional sewing. ● Equipped with a unison-feed system that perfectly synchronizes the presser foot, feed dog and needle, the machine feeds large-sized materials smoothly and forcefully.
  • Page 245 #30 #5, B46 B138, Nm=60/3 15/3 #8 #1, B92 B207, Nm=30/3 8/3 Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Compressed air and air consumption 0.5MPa (5kgf/cm ), 0.3N /min Safety mechanism Provided as standard...
  • Page 246 WHEN YOU PLACE ORDERS Specification Code Presser foot Code Feed dog Code Standard Standard Round hole( 2.4) Thick-thread long-pitch Provide with center guide Slot (2.4mm 3.8mm) for S type (standard) (needle gauge: 8mm) For thick-thread long-pitch type Slot (3.5mm 4.5mm) for L type (standard) L, the needle gauge code is "D"...
  • Page 247 134 35 (Nm120) Nm100 Nm140 Thread #30 #8, B46 B92, Nm=60/3 30/3 Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No. 1 (equivalent to ISO VG7) Safety mechanism Provided as standard Bobbin wider Built on the machine arm Post height 420mm 424.5mm...
  • Page 248 PLH-981 (1-needle) PLH-982 (2-needle) ● With JUKI's unique slide thread take-up lever, feed mechanism, and vertical-axis hook, the machine provides well-tensed, neatly finished seams every time. ● The stitch length can easily be adjusted with the stitch dial. Reverse-feed stitching is actuated by a simple press of the lever.
  • Page 249 WHEN YOU PLACE ORDERS ● 1-needle, Bottom-feed ● 1-needle, Needle-feed PLH981 PLN985 ● 2-needle, Bottom-feed ● 2-needle, Needle-feed PLH982B PLN986B Needle gauge Code Needle gauge Code 1.2mm 1.6mm 1.6mm 2.4mm (standard) 2.0mm 2.4mm (standard) GAUGE TABLE (2-NEEDLE TYPE) Model Needle gauge Gauge set Needle clamp Needle guide...
  • Page 250 794 (Nm230) Nm130 Nm280 or DY 3 #21 #28 Thread #8 #0, B92 B277, Nm=30/3 8/3 Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Bobbin winder Built on the machine arm Distance from needle to machine arm 420mm Bed size...
  • Page 251 Built on the machine arm 50.8 (2") Lubrication By an oiler 63.5 (2-1/2") Lubricating oil JUKI New Oil No.1 (equivalent to ISO VG7) Distance from needle to machine arm 750mm Bed size 1,088mm 230mm Weight of the machine head 108kg...
  • Page 252 794 (Nm230) Nm130 Nm280 Thread #8 #0, B92 B277, Nm=30/3 8/3 Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Bobbin winder Built on the machine arm Distance from needle to machine arm 420mm Cylinder-bed diameter...
  • Page 253 Thread #8 #0, B92 B277, Nm=30/3 8/3 Lubrication By an oiler Lubricating oil JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Bobbin wider Built on the machine arm Top-feed method Interlocked with the bottom-feed mechanism Distance from needle to machine arm...
  • Page 254 inch mm CONVERSION TABLE 1” = 25.4mm inch 0” 1” 2” 3” 4” 5” 6” 7” 8” 25.4 50.8 76.2 101.6 152.4 177.8 203.2 1/64 015625 0.3969 25.7969 51.1969 76.5969 101.9969 127.3969 152.7969 178.1969 203.5969 1/32 03125 0.7938 26.1938 51.5938 76.9938 102.3938 127.7938...
  • Page 255 TABLE OF WEIGHT MEASURES 1. LINEAR MEASURE Kilo- Centi- Meters Feet Meters Yards Miles 1 league (l.) =3 miles Inches meters meters 1 mile (m. mi.) =8 furlongs 1 furlong (fur.) =40 rods 0.305 3.281 0.914 1.094 1.609 0.621 2.540 0.394 1 rod (rd.) =5-1/2 yards...
  • Page 257 8-2-1, KOKURYO-CHO, CHOFU-SHI, TOKYO 182-8655, JAPAN Phone : (81) 3-3480-2357, 2358 Fax : (81) 3-3430-4909, 4914 http://www.juki.co.jp...

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