Table of Contents
Troubleshooting
Related Manuals for Ferris IS4500ZBL3561
Summary of Contents for Ferris IS4500ZBL3561
- Page 1 Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 OPERATOR’S MANUAL IS4500Z Series Zero-Turn Riding Mower Models: IS4500ZC28D61 IS4500ZC28D61CE IS4500ZBL3561 23469 Revision 02 Rev. Date: 4/2005 TP 100-7174-02-45-F...
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Page 3: Table Of Contents
Safety Rules & Information ...2 Identification Numbers ...5 Safety Decals ...6 Safety Icons & Safety Interlock System...7 Features & Controls ...8 Control Functions...8 Operation ...10 General ...10 Checks Before Starting ...10 Priming the Fuel System (diesel model only) ...11 Starting the Engine ...12 Stopping the Tractor and Engine...12 Driving the Tractor ...13 Mowing...13... -
Page 4: Safety Rules & Information
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. - Page 5 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25.
- Page 6 Safety Rules & Information SERVICE AND MAINTENANCE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
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Page 7: Identification Numbers
Identification Numbers FERRIS FERRIS INDUSTRIES, INC. UNNSVILLE, NY 13409 ADE IN THE USA SERIAL NO. ODEL NO. Model No.: XXXXXXXXXX Engine RPM: XXXX 200X LpA: XX dB(A) Vibration @ Wheels: Vibration @ Seat: Ferris Industries, Inc. Munnsville, NY USA 13409... -
Page 8: Safety Decals
Safety Decals SAFETY DECALS This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec- tively, we have placed several safety labels on the unit to... -
Page 9: Safety Icons & Safety Interlock System
SAFETY ICONS Warning: Read Operator’s Manual. Read and understand the Operator’s Manual before using this machine. Danger: Thrown Objects. This machine is capable of throwing objects and debris. Keep bystanders away. Warning: Remove Key Before Servicing. Remove the key and consult techni- cal literature before performing repairs or maintenance. -
Page 10: Features & Controls
Features & Controls Figure 1. CONTROL FUNCTIONS The information below briefly describes the function of the individual controls. Starting, stopping, driving, and mow- ing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. - Page 11 PTO (Power Take Off) Switch The PTO switch engages and disengages the mower. Pull UP on the switch to engage the mower, and push DOWN to disengage the mower. Throttle Control Moving the throttle control fully forward is FULL throttle position.
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Page 12: Operation
Operation GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. -
Page 13: Priming The Fuel System (Diesel Model Only)
PRIMING THE FUEL SYSTEM Diesel Model Only Priming the fuel system fills the fuel filters and removes any air bubbles from the fuel system. This must be per- formed before the first use, after any fuel filter mainte- nance or if the fuel system is run dry. WARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. -
Page 14: Starting The Engine
Operation WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. -
Page 15: Driving The Tractor
DRIVING THE TRACTOR 1. Sit in the seat and adjust the seat so that you can comfortably reach all of the controls and see the instrument and gauge panels. 2. Engage the parking brake. 3. Make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral position. -
Page 16: Zero Turn Driving Practice
ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familiar with how the unit acceler- ates, travels, and steers —... -
Page 17: Advanced Driving
Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral. Repeat several times. NOTE: To prevent pivoting directly on the tire tread, it is best to keep both wheels going at least slightly forward. Executing Turns Figure 7. -
Page 18: Storage
Operation STORAGE (Diesel Model) Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some fuel, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation. - Page 19 STORAGE (Gas Model) Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation.
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Page 20: Regular Maintenance
Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the hour meter. SAFETY ITEMS Check Safety Interlock System Check Rider Brakes... -
Page 21: Checking/Adding Fuel (Diesel Model)
CHECKING / ADDING FUEL (Diesel) To add fuel: 1. Remove the fuel cap (A, Figure 11). 2. Fill the tank to the bottom of the fill tube. This will leave room in the tank for fuel expansion. Refer to your engine manual for specific fuel recommenda- tions. -
Page 22: Checking/Adding Fuel (Gas Model)
Regular Maintenance CHECKING / ADDING FUEL (Gas) To add fuel: 1. Remove the fuel cap (see A, Figure 11). 2. Fill the tank to the bottom of the filler neck. This will allow for fuel expansion. NOTE: Do not overfill. Refer to your engine manual for specific fuel recommendations. -
Page 23: Check / Add Engine Oil
CHECK / ADD ENGINE OIL Refer to Figure 13 for dipstick and oil fill locations. Refer to the engine owners manual for specific engine oil check and fill procedures. Also refer to the engine owners manual for specific engine oil and filter change procedures. -
Page 24: Check Engine Coolant Level
Regular Maintenance CHECK ENGINE COOLANT LEVEL The engine coolant level and quality should be checked before each use, when the engine is cool and off. 1. Remove the radiator pressure cap (A, Figure 16) to check the fluid level. 2. Coolant level should be 1/2” (13mm) below the bot- tom of the filler tube. -
Page 25: Lubrication
LUBRICATION Lubricate the unit at the locations shown in Figure 18 through 23. Grease: Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed. Not all greases are compatible. Ferris Red Grease (P/N 22285) is recommended, automotive-type high- temperature, lithium grease may be used when this is not available. -
Page 26: Battery Maintenance
Regular Maintenance BATTERY MAINTENANCE NOTE: This unit is equipped with a maintenance-free BCI58 battery) Cleaning the Battery and Cables 1. Disconnect the cables from the battery, negative cable first (A, Figure 24). 2. Remove the battery retainer strap (C). 3. Remove the battery and clean the tray and surround- ing areas with a solution of baking soda and water. -
Page 27: Servicing The Mower Blades
SERVICING THE MOWER BLADES 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 2. To remove blade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15/16”... -
Page 28: Troubleshooting Adjustments & Service
Troubleshooting Adjustments & Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies. -
Page 29: Troubleshooting The Mower
Rider Troubleshooting Continued. PROBLEM Engine runs, but rider will not drive. Hydraulic pump drive belt slips. Brake will not hold. Rider steers or handles poorly. TROUBLESHOOTING THE MOWER PROBLEM Mower will not raise. Mower cut is uneven. Mower cut is rough looking. Engine stalls easily with mower engaged. -
Page 30: Seat Adjustment
Troubleshooting, Adjustment & Service SEAT ADJUSTMENT See Figure 29. The seat can be adjusted fore and aft. Move the lever forward, position the seat as desired, and release the lever to lock the seat into position. GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways. -
Page 31: Neutral Position & Return Spring Adjustment
NEUTRAL POSITION AND RETURN SPRING ADJUSTMENT To determine if it is necessary to adjust the neutral posi- tion, perform the following steps. 1. Disengage the PTO, engage the parking brake and turn off the engine. 2. Move the ground speed control levers in the operat- ing position, pull levers rearward and release. -
Page 32: Parking Brake Adjustment
Troubleshooting, Adjustment & Service PARKING BRAKE ADJUSTMENT 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake. 2. Jack up the rear of the machine and secure with jackstands. Remove both drive tires. 3. -
Page 33: Deck Lift Rod Timing Adjustment
DECK LIFT ROD TIMING ADJUSTMENT 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 18 psi (1,24 bar); front tires to 25 psi (1,72 bar). 2. -
Page 34: Deck Leveling Adjustment
Troubleshooting, Adjustment & Service DECK LEVELING ADJUSTMENT NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 18 psi (1,24 bar);... -
Page 35: Suspension Adjustment
SUSPENSION ADJUSTMENT This unit is equipped with adjustable shock assemblies. The shocks can be adjusted to vary the amount of pre- load applied to the springs. This allows the operator to customize the ride according to operator’s weight and/or operating conditions. Less Pre-Load: •... -
Page 36: Pto Clutch Adjustment
Troubleshooting, Adjustment & Service Blade Brake CheckMower blades and mower drive belt should come to acomplete stop within seven (7) seconds after electricPTO switch is turned off.1. With parking brake engaged, PTO disengaged andan operator in the seat, start the engine engine.2. Have an assistant observe the mower drive beltthrough the open end of the left-hand arbor cover.Engage the PTO and wait several seconds.Disengage the PTO and check the amount of time ittakes for the mower drive belt to stop.3. If the mower drive belt does not stop within seven (7)seconds, perform the PTO Clutch Adjustment. If thebelt still does not stop within seven (7) seconds, seeyour dealer. Figure 46. -
Page 37: Belt Removal & Replacement
BELT REMOVAL & REPLACEMENT WARNING If servicing the belts after the engine has been running, use extreme caution when raising the hood or lowering the rear shield. The surface of the hood and rear shield can be hot from the muffler and exhaust manifold. -
Page 38: Pto Drive Belt
Troubleshooting, Adjustment & Service PTO Drive Belt Removal 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Release the hood cam latches and raise the hood until it locks in place. - Page 39 IMPORTANT: V-side of belt must contact v-groove pulleys Flat side of belt must contact flat pulleys Center Spindle Pulley Figure 49. PTO Belt Routing NOTE: Gray areas indicate the flat side of the belt. Figure 50. Spindle Drive Belt Removal Idler Arm Trim Side Spindle Pulley Troubleshooting, Adjustment &...
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Page 40: Battery Service
Troubleshooting, Adjustment & Service BATTERY SERVICE WARNING Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging. Checking Battery Voltage A voltmeter can be used to determine condition of bat- tery. - Page 41 THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES Starter Switch Starting Vehicle Battery To Ground MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 52. Jump Starting WARNING Any procedure other than the preceding could result in: (1) personal injury caused by electrolyte squirting out the battery vents, (2) personal injury or property damage due to battery explosion, (3) damage to the charging system of the...
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Page 42: Specifications
Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. ENGINE: 28 HP* Caterpillar Make Caterpillar Model 3011C Horsepower 28 @ 3600 rpm Displacement... -
Page 43: Lawn Care
GENERAL INFORMATION Proper mowing is an important part of maintaining your lawn in the best possible condition. A healthy and well maintained lawn is better able to resist drought, weeds, and other stresses. But too much maintenance is as detrimental to your lawn as neglect. Proper care for your lawn involves more than just “cutting the grass.”... -
Page 44: Lawn Care & Mowing Information
Lawn Care & Mowing Information HOW HIGH TO MOW THE GRASS Often cutting height is a matter of personal prefer- ence. Typically, you should mow the grass when it is is between three and five inches high. The proper cutting height range for a specific lawn will depend upon several factors, including the type of grass,... - Page 45 Lawn Care & Mowing Information LC-3...
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Page 46: Mowing Methods
Lawn Care & Mowing Information MOWING METHODS Proper Broadcast Mowing Broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn. - Page 47 TIPS On Dealing With Clippings Clippings are beneficial to your lawn. A common mis- conception about clippings is that they automatically lead to thatch—this is untrue. Short clippings produced by broadcasting and clippings produced by mulching methods actually contribute to a healthy lawn because they: COMPOSTING The best way to recycle excess clippings and leave your...
- Page 48 Lawn Care & Mowing Information Stepped Cutting Stepped cutting is sharp ridges or uneven levels left in the lawn surface. Stepped cutting is usually caused by mower deck damage or misadjustment, or damage to mower blades. CAUSE Deck is not leveled correctly Tires are not properly inflated Blades are damaged Deck shell is damaged...
- Page 49 Uneven Cutting Uneven cutting is waviness or smooth troughs in the lawn surface. Uneven cutting is usually caused by mower deck damage or misadjustment. S t i n g e r s CAUSE Deck is not leveled correctly Blades are dull or worn Blades are damaged Deck is clogged with grass clippings Deck shell is damaged...
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Page 50: Technical Manuals
Common International Symbols Choke Fast (Throttle) Slow (Throttle) Throttle Fuel Technical Manuals Additional Technical Literature Available Operators Manuals Additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) Parts Manuals Fully illustrated parts manuals are also available —... - Page 51 Ferris Industries, Inc. (Ferris) warrants, in accordance with the provisions below, to the original purchaser only, for the periods described below that the commercial mower shall be free from substantial defects in material or workmanship under normal use and service. If you wish to file a claim under this limited warranty, you must provide prompt notice of your claim to an authorized Ferris dealer during the warranty period.
- Page 52 OPERATOR’S MANUAL IS4500Z Series Zero-Turn Riding Mower Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com © Copyright 2005 Ferris Industries All Rights Reserved. Printed in USA.