Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Bosch Rexroth MS2E
Summary of Contents for Bosch Rexroth MS2E
- Page 1 Operating Manual MS2E Synchronous Servomotors ATEX R911387136, Edition 03...
- Page 2 Copyright © Bosch Rexroth AG 2022 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
- Page 3 Utilisez des dispositifs de montage et de trans- porteinrichtungen. port. port adéquats. Benutzen Sie geeignetes Werkzeug und persön- Use suitable tools and personal protective Utilisez des outils appropriés et votre équipement liche Schutzausrüstung. equipment. de protection personnel. R911387136, Edition 03 Bosch Rexroth AG...
- Page 4 Rispettare i tempi de enfriamiento de los componentes de accio- dos componentes de acionamento (mín. 15 di raffreddamento dei componenti di comando namiento (mín. 15 minutos). minutos). (almeno 15 minuti). Bosch Rexroth AG R911387136, Edition 03...
- Page 5 är mon- områder, hvor drive components monteres og nenten worden gemonteerd en bediend, is ver- terade och i drift. drives. boden voor voornoemde personen of uitsluitend toegestaan na overleg met een arts. R911387136, Edition 03 Bosch Rexroth AG...
- Page 6 Před zásahem nebo vstupem do nebezpečného Pysäytä käyttölaitteet varmasti ennen vaara- Przed dotknięciem urządzenia/maszyny lub prostoru bezpečně zastavte pohony. alueelle koskemista tai menemistä. zbliżeniem się do obszaru zagrożenia należy zgodnie z zasadami bezpieczeństwa wyłączyć napędy. Bosch Rexroth AG R911387136, Edition 03...
- Page 7 Înainte de intervenţia asupra componentelor de odklopite napajanje. Pred prístupom na komponenty pohonu odpojte acţionare, deconectaţi alimentarea cu tensiune zdroj napätia. electrică. Upoštevajte čase praznjenja kondenzatorjev. Rešpektujte časy vybitia kondenzátorov. Ţineţi cont de timpii de descărcare ai condensa- torilor. R911387136, Edition 03 Bosch Rexroth AG...
- Page 8 Със задвижващите компоненти трябва да работи само квалифициран персонал. A biztonsági útmutatókkal kapcsolatban további magyarázatot ennek a dokumentumnak az első Подробни пояснения към инструкциите за fejezetében találhat. безопасност можете да видите в Глава 1 на тази документация. Bosch Rexroth AG R911387136, Edition 03...
- Page 9 Az akkumulátorokat ne szedje szét, és ne ron- gálja meg! Az akkumulátort ne dobja tűzbe! Не разглобявайте и не повреждайте батерии. Neizjauciet un nesabojājiet baterijas. Nemetiet Не хвърляйте батерии в огън. baterijas ugunī. R911387136, Edition 03 Bosch Rexroth AG...
- Page 10 Kasutage sobivaid montaaži- ja transpordiseadi- vimo įrenginius. seid. Χρησιμοποιείτε κατάλληλους μηχανισμούς συναρμολόγησης και μεταφοράς. Naudokite tinkamus įrankius ir asmens saugos Kasutage sobivaid tööriistu ja isiklikku kaitsevar- priemones. ustust. Χρησιμοποιείτε κατάλληλα εργαλεία και ατομικό εξοπλισμό προστασίας. Bosch Rexroth AG R911387136, Edition 03...
- Page 11 απορρίπτετε τις μπαταρίες στη φωτιά. 中文 如果不按照下述指定的安全说明使用，将会导致人身伤害！ 在没有阅读，理解随本产品附带的文件并熟知正当使用前，不要安装或使用本产品。 如果没有您所在国家官方语言文件说明，请与 Rexroth 销售伙伴联系。 只允许有资格人员对驱动器部件进行操作。 安全说明的详细解释在本文档的第一章。 高电压！电击导致生命危险！ 只有在安装了永久良好的设备接地导线后才可以对驱动器的部件进行操作。 在接触驱动器部件前先将驱动器部件断电。 确保电容放电时间。 危险运动！生命危险！ 保证设备的运动区域内和移动部件周围无障碍物。 防止人员意外进入设备运动区域内。 在接近或进入危险区域之前，确保传动设备安全停止。 电磁场/磁场！对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 ! 上述人员禁止进入安装及运行的驱动器区域，或者必须事先咨询医生。 热表面（大于 60 度）！灼伤风险！ 不要触摸金属表面（例如散热器）。驱动器部件断电后需要时间进行冷却（至少 15 分钟）。 安装和运输不当导致受伤危险！当心受伤！ 使用适当的运输和安装设备。 使用适合的工具及用适当的防护设备。 电池操作不当！受伤风险！ 请勿对低电量电池重新激活或重新充电（爆炸和腐蚀的危险）。 请勿拆解或损坏电池。请勿将电池投入明火中。 R911387136, Edition 03 Bosch Rexroth AG...
-
Page 12: Table Of Contents
Residual risks ......... . . 27 Bosch Rexroth AG... - Page 13 Shielding concept ........R911387136, Edition 03 Bosch Rexroth AG...
- Page 14 15.3 China RoHS 2 ........... Index Bosch Rexroth AG R911387136, Edition 03...
-
Page 15: About This Documentation
Non-compliance with this safety instructions can women result in moderate or minor personal injury. Do not carry along metal parts or NOTICE clocks. Non-compliance with this safety instructions can Hammer scales are forbidden result in material damage. R911387136, Edition 03 Bosch Rexroth AG... -
Page 16: Safety Instructions
Remark: This note gives important informa- tion, which must be observed. • Listings on the first level contain a bullet point – Listings on the second level contain a dash Instruction Instruction �� Result of one instruction Bosch Rexroth AG R911387136, Edition 03... -
Page 17: Important Directions On Use
...). The EMC instructions the user immediately after occurrence. Thus of the converter manufacturer must be observed. the explosive atmosphere appears rarely and for a short period of time. R911387136, Edition 03 Bosch Rexroth AG... -
Page 18: Unintended Use
Any work with or on the described product may In the case of damage due to non-observance only done by qualified or skilled personnel. For of the safety notes, Bosch Rexroth assumes no the purpose of this manual, qualified personnel liability. -
Page 19: Protection From Electric Voltage
Observe the country-specific regulations. For protective conductor on the specified points Germany, please observe the specifications of of the components. the occupational insurance association BGV B11 and BGR B11 regarding “electromagnetic fields”. R911387136, Edition 03 Bosch Rexroth AG... -
Page 20: Protection Against Ignitable Electrostatic Discharges
Remark: Do suitable ESD protective measures e.g. by the following processes: before you handle imperiled components (e.g. • ESD protective clothes, wristlets, conductive electrostatic painting • floor, grounded cabinets and working surfaces). pneumatically conveyed dust or bulk material Bosch Rexroth AG R911387136, Edition 03... -
Page 21: Scope Of Delivery
Cooling is done via heat exchange of the open coolant circuit by tempera- ture difference between housing and surrounding coolant (self-cooling). The motors can be fitted with an additional holding brake and with a Multiturn or Singleturn encoder. R911387136, Edition 03 Bosch Rexroth AG... -
Page 22: Atex Labeling For Ms2E Motors (Gas)
Labeling “Special conditions on use” Bosch Rexroth AG R911387136, Edition 03... -
Page 23: Atex Labeling For Ms2E Motors (Dust)
Z max imum value) safety measures which ensure in the Cable outer jacket diameter (maximum event of foreseeable faults/malfunctions value) no ignition risk exists. Labeling “Special conditions on use” R911387136, Edition 03 Bosch Rexroth AG... - Page 24 SUP-M03-MS2E Do a risk evaluation about occurance of highly charge-generating processes with the danger of propagating brush discharges. Avoid propagating brush discharges or provide measures to avoid propagating brush discharges. Bosch Rexroth AG R911387136, Edition 03...
- Page 25 Special conditions on use X ⮫ Chapter 2.4.5 “Protection against ignitable electrostatic discharges” on page 20 Maintenance and repair Maintenance and repair of motors must exclu- sively be done by the certified Rexroth service. R911387136, Edition 03 Bosch Rexroth AG...
-
Page 26: Conditions For Use Of Ms2E Motors In Equipment Group Ii, Category 3
Project-specific electrical/thermal evalua- • Protective conductor motor cable tions must be carried out by the customer if they • deviate from the Bosch Rexroth specification. If Ground conductor see ⮫ Chapter 8.3.6 necessary, project-specific metrological verifica- “Ground connection” on page 50 tions are required that reflect the actual ambient conditions at the place of use. -
Page 27: Switch-Off
Further ature monitor in the device system may information and data can be found in the respec- occur, as the result of an error, and might tive functional descriptions of the drive controller firmware. R911387136, Edition 03 Bosch Rexroth AG... -
Page 28: Identification
Shaft T.CL. Thermal class Holding brake I.SY. Insulation system identification Flange exactness Bearings Use in systems for “Integrated Safety Tech- nology” prepared Frame size Coating The following marks of conformity are used: Other design Bosch Rexroth AG R911387136, Edition 03... -
Page 29: About This Product
- Do not work on hot surfaces. Motor damage due to strikes onto the motor shaft Do not strike the shaft end and do not exceed the allowed axial and radial forces of the motor. R911387136, Edition 03 Bosch Rexroth AG... -
Page 30: Features And Functions
Motor ends Drive End, A-side Non Drive End, B-side Left Right Remark: In the case of special design, details named in the operating instructions can deviate. In this case, order the supplementary documen- tation. Bosch Rexroth AG R911387136, Edition 03... -
Page 31: Mechanical Interfaces
Table 10: Mechanical interface flange, shaft Type Flange Length Shaft Shaft Centering Hole circle Mounting [mm] [mm] Ø [mm] length collar [mm] holes [mm] [mm] [mm] MS2E03-B MS2E03-D MS2E04 MS2E05 MS2E06 MS2E07 MS2E10 *) see specifications R911387136, Edition 03 Bosch Rexroth AG... -
Page 32: Thermal Motor Protection
PT1000 regular checks and cleaning of the motors. Please XXXXX-XXNXX-XX ensure access to the motors for maintenance pur- poses. PT1000 1700 1600 1500 1400 1300 1200 1100 1000 °C Fig. 3: Characteristic curve PT1000 Bosch Rexroth AG R911387136, Edition 03... -
Page 33: Encoder
SIL 3 and PL e. Temperature signals are trans- mitted digitally via the encoder interface. The singleturn design allows absolute, indirect position recording within one mechanical motor rotation. The multiturn design allows absolute, indirect position recording within 4096 mechanical motor rotations. R911387136, Edition 03 Bosch Rexroth AG... -
Page 34: Degree Of Protection
DIN 332-2 and keyway. Table 14: Options according to type code The keyway design allows form-locking transmis- sion of torques with constant direction and low Shaft Type requirements on the shaft-hub connection. Smooth, with shaft sealing ring Bosch Rexroth AG R911387136, Edition 03... - Page 35 If necessary, replace the shaft ments. sealing rings. Remark: We recommend to have these repairs Explosion protection made by Bosch Rexroth Service. When mounting drive elements, check their suita- bility and keep the ATEX directives during oper- Balancing ation. Selecting of all mounting components underlies the sole responsibility of the plant man- MS2E motors with key are balanced with “half...
-
Page 36: Holding Brake
The holding brake must not be used to brake pinions or bevel gear pinions directly attached or stop the motor or coupled loads from to the output shaft are used, this change in the higher speeds or velocities. lengths will lead to Bosch Rexroth AG R911387136, Edition 03... - Page 37 The protective circuit for switching holding for example. brakes (inductive load) is not integrated in the The rated voltage to apply the brakes is MS2E motors; in Bosch Rexroth drive systems it 24VDC±10%. is integrated in the control units. R911387136, Edition 03...
- Page 38 Check the load torque (M ) with the available axis to standstill. holding torque (M ). The load torque has to be smaller than the holding torque. In case of unsafe assumed load, use a sufficient safety factor. Bosch Rexroth AG R911387136, Edition 03...
- Page 39 (breaking capacity). The permanent magnet brake of MS2E motors is no safety brake. This means, a torque reduc- tion by non-influenceable disturbance factors can occur. Especially for use in vertical axes. R911387136, Edition 03 Bosch Rexroth AG...
-
Page 40: Vibration Behavior
General principles for design" ware function • Information sheet no. 005 “Gravity-loaded For Bosch Rexroth drive controller axes (vertical axes)” published by: DGUV Start the P-0-0541, C2100 Command Fachbereich Holz und Metall (German Holding system check in drive controller. -
Page 41: 6.2.10 Bearing
No oscillating bearing movement < 180° detailed dimensioning is only possible if more • Mean speed ⮫ Table 18 “Mean speed - basis boundary conditions are known: of calculated grease service life” on page 41 R911387136, Edition 03 Bosch Rexroth AG... -
Page 42: 6.2.11 Frame Size, Installation Type
An additional varnish on motors for hazardous the warranty period of our products. Warranty areas is not allowed in order not to negatively extension is not a consequence. influence the surface characteristics (like e.g. insulation resistance, electrostatic charging). Bosch Rexroth AG R911387136, Edition 03... -
Page 43: Transport
Table 21: Classification limitation (DIN EN IEC 60721-3-2) Transport Ambient temperature -25 … +70 °C Relative humidity 5 … 75 % Shock load ⮫ Chapter 7.3 “Shock load during transport und storage ” on page 44 R911387136, Edition 03 Bosch Rexroth AG... -
Page 44: Shock Load During Transport Und Storage
• Avoid pinching or jamming the centering • Avoid increased transport vibrations. collar on the motor side. • Remove any existing transport locks prior to commissioning and keep them. Bosch Rexroth AG R911387136, Edition 03... -
Page 45: Assemble Transmission Elements
Fig. 13: Fitting the transmission element • Use the centering hole for fitting transmis- sion elements. For details on centering holes, please refer to the specifications. • Heat the transmission element, if necessary. R911387136, Edition 03 Bosch Rexroth AG... - Page 46 (protective earth terminal at the motor flange). Ground terminal cross sec- tion see ⮫ Chapter 8.3.6 “Ground connection” on page Furthermore, the instructions according toEN 60079-14:2014must be observed during elec- trical connection and commissioning. Bosch Rexroth AG R911387136, Edition 03...
-
Page 47: Overview
Connector size Output direction rotatable (max. 10x) Adjustment torque 4 ... 10 Nm Locking SpeedCon Pin assignment pole pattern M23 (single cable connection) Function Encoder Cx with brake without brake Data+ Data+ Data- Data- R911387136, Edition 03 Bosch Rexroth AG... -
Page 48: Ms2E Electrical Connection "V
View M40 power, M17 encoder (double cable connection) / rotating area Device connector Performance Encoder Connector size Output direction rotatable (max. 10x) Adjustment torque 12 … 18 Nm 2 … 6 Nm Locking SpeedCon SpeedCon Bosch Rexroth AG R911387136, Edition 03... -
Page 49: Ms2E Electrical Connection "Encoder
MS2E Electrical connection “Encoder" Pol pattern M17, encoder (double cable connection) Function Encoder n.c. Data+ Data- n.c. n.c. n.c. n.c. Note for assembly about SpeedCon connectors, see ⮫ Chapter 8.3.10 “Connect flange socket” on page 53 R911387136, Edition 03 Bosch Rexroth AG... -
Page 50: Ground Connection
Immediately replace the connector protec- be lead from the motor to the controller. Ready- tive cover after an impact to ensure the made cables of Bosch Rexroth are designed and required device safety according to EN IEC tested according to the requirements of installed 60079-0:2018/AC:2020. - Page 51 Fig. 15: Prepare connector protective cover Position the connector protective cover over the motor connector. Observe that the output direc- tion of the connector is adjusted to a 90° posi- tion. Fig. 16: Assemble plug connector protective cover M17 R911387136, Edition 03 Bosch Rexroth AG...
- Page 52 Join the base (0500A) form-fitting into the grooves of the protective cover (0500). Tighten (tightening torque 0.7 Nm) the fastening screws (0510) �� The connector protective cover is ready to use. Bosch Rexroth AG R911387136, Edition 03...
-
Page 53: Connect Flange Socket
...) touch hot surfaces. connector. All persons working with motors (responsible persons, mechanics and planners) must have SUP-M01-MS2E plug connector protective cover knowledge, skills and competence according to is available as an optional accessory. EN 60079-14:2014. R911387136, Edition 03 Bosch Rexroth AG... -
Page 54: Commissioning
Enable the safety devices and monitoring sys- Ambient temperature 0 … +40 °C tems of the machine. Relative humidity 5 … 95 % Absolute humidity 1 … 29 g/m Commissioning Once all requirements are met, proceed as fol- lows: Bosch Rexroth AG R911387136, Edition 03... -
Page 55: Vibration Load During Operation
Table 25: Derating factors for self-cooling 60K tion conditions and technical data specified in the operating instruction and project planning Height 40 °C 45 °C 50°C 55 °C 60 °C manual. Checks during operation: 1000 1.00 0.94 0.88 0.83 0.78 R911387136, Edition 03 Bosch Rexroth AG... - Page 56 Height 40 °C 45 °C 50°C 55 °C 60 °C 1500 0.97 0.91 0.85 0.81 0.76 2000 0.94 0.88 0.83 0.78 0.73 2500 0.90 0.85 0.79 0.75 0.70 3000 0.86 0.81 0.76 0.71 0.67 Bosch Rexroth AG R911387136, Edition 03...
-
Page 57: Operation On Foreign Converters
Limit values for voltage rise time and critical rate General notes of rise of off-state voltage: • Voltage rise time > 0.17 µs • Rate of rise of off-state voltage du/dt < 8 kV/µs R911387136, Edition 03 Bosch Rexroth AG... -
Page 58: Maintenance
• Connect and operate MS2E motors only Tools for electricians (VDE tools) are abso- with origin connection accessories. Use lutely necessary. ready-made cables by Bosch Rexroth or − Isolate (even auxiliary circuits). with origin connectors ready-made connec- − Secure against reactivation. -
Page 59: Service Repair, Maintenance And Spare Parts
5,000 operating hours. If nec- static charges resulting in ignition hazards. essary, replace the shaft sealing rings. The Bosch Rexroth service helpdesk at our head- Connection cables quarters in Lohr, Germany and our worldwide service provide You can contact us 24/7. -
Page 60: Disassembly And Exchange
Electric shock due to live parts with more than 50 V! Replacement may only be performed by per- sonnel trained and qualified to work on or with electrical equipment. Bosch Rexroth AG R911387136, Edition 03... -
Page 61: Environmental Protection And Disposal
Batteries and accumulators The symbol indicating "separate collection" for all batteries and accumulators is the crossed-out wheeled bin. End users in the EU are legally bound to return used batteries and accumula- R911387136, Edition 03 Bosch Rexroth AG... - Page 62 (IATA) for the secon- dary part. Send the products to the following address, car- riage free: Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Bosch Rexroth AG R911387136, Edition 03...
-
Page 63: Eliminate Malfunction
Technical data and operating characteristic curves are described in the project planning manual for all motor types. Please, refer to the following documentation for relevant informa- tion. MS2E Synchronous Servomotors, Project plan- ning manual, DOK-MOTOR*-MS2E******-PRxx-xx-P R911387136, Edition 03 Bosch Rexroth AG... -
Page 64: Appendix
64 / 70 MS2E Synchronous Servomotors EU Declaration of Conformity Appendix 15.1 EU Declaration of Conformity Fig. 22: DCTC-30502-002_KOE_N_D0_2021-12-22 Page 1 Bosch Rexroth AG R911387136, Edition 03... -
Page 65: Ul / Csa
The UL/CSA conformity of MS2E motors can be found on the type plate of the motors. MS2E motors are “UL Recognized”. Information can be found under UL file number E335445 on the website www.ul.com. ⮫ R911387136, Edition 03 Bosch Rexroth AG... -
Page 66: China Rohs
66 / 70 MS2E Synchronous Servomotors China RoHS 2 15.3 China RoHS 2 The China RoHS 2 conformity can be found on the type plate of the motors. Information about listing:⮫ www.boschrex- roth.com.cn/zh/cn/home_2/china_rohs2 Bosch Rexroth AG R911387136, Edition 03... -
Page 67: Index
Housing temperature (maximum)... 26 Troubleshooting......63 R911387136, Edition 03 Bosch Rexroth AG... - Page 68 Vibration....... 55 Vibration behavior..... . . 40 Bosch Rexroth AG R911387136, Edition 03...
- Page 69 MS2E Synchronous Servomotors 69 / 70 R911387136, Edition 03 Bosch Rexroth AG...
- Page 72 Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics R911387136 R911387136...