Assembly; Installation - Polaris 340 CLASSIC 2006 Manual

BRAKES
from the return spring.
5. Remove the arm using care not to lose the balls, ball
spacer, or lifter ramp.
6. Inspect balls, ball spacer, lifter ramp and caliper housing
for galling or wear. Replace if necessary.

ASSEMBLY

1. Apply a light film of grease to balls and ball spacer. Install
in caliper housing.
2. Install lifter ramp.
NOTE: Ramp may be installed in any position.
9.6
3. Install spring and arm with arm located in 2:00 position.
4. Install lower guide bushing and both spring clips. Place
pads against lower bushing spring clip and tip into
position.
5. Install upper guide bushing.

INSTALLATION

1. Install hex head bolt with washer in top guide bushing.
Install Allen head bolt in recessed bushing.
2. Reinstall brake actuating cable and adjust as needed.
Tighten cable lock nuts securely.