Table of Contents
Advertisement
EAS5S71019
GENERAL MAINTENANCE AND LUBRICATION CHART
No.
ITEM
1 * Air filter element
2 * Clutch
3 * Front brake
4 * Rear brake
5 * Brake hoses
6 * Wheels
7 * Tires
8 * Wheel bearings
Swingarm pivot
9 *
bearings
10 * Drive belt
11 * Steering bearings
12 * Chassis fasteners
Brake lever pivot
13
shaft
Brake pedal pivot
14
shaft
Clutch lever pivot
15
shaft
Shift pedal pivot
16
shaft
17
Sidestand pivot
18 * Sidestand switch
19 * Front fork
Shock absorber
20 *
assembly
ROUTINE
• Replace.
• Check operation.
• Adjust or replace cable.
• Check operation, fluid level,
and for fluid leakage.
• Adjust brake lever free play
and replace brake pads if nec-
essary.
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
• Check for cracks or damage.
• Replace.
• Check runout and for damage.
• Replace if necessary.
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
• Check bearings for smooth
operation.
• Replace if necessary.
• Check bearing assemblies for
looseness.
• Check belt tension.
• Adjust if necessary.
• Check bearing assemblies for
looseness.
• Moderately repack with lith-
ium-soap-based grease.
• Check all chassis fitting and
fasteners.
• Correct if necessary.
• Apply silicone grease lightly.
• Apply lithium-soap-based
grease lightly.
• Apply lithium-soap-based
grease lightly.
• Apply lithium-soap-based
grease lightly.
• Check operation.
• Apply lithium-soap-based
grease lightly.
• Check operation and replace if
necessary.
• Check operation and for oil
leakage.
• Replace if necessary.
• Check operation and for oil
leakage.
• Replace if necessary.
PERIODIC MAINTENANCE
INITIAL
13000 km
1000 km
7000 km
(8000 mi)
(600 mi)
(4000 mi)
or
or
1 month
6 months
months
Every 37000 km (24000 mi)
√
√
√
√
√
√
√
√
√
√
√
√
√
√
Every 19000 km (12000 mi)
√
√
√
√
√
√
√
√
√
√
3-2
ODOMETER READINGS
19000 km
25000 km
(12000
(16000
mi)
mi)
or
or
or
12
18
24
months
months
√
√
√
√
√
√
√
√
√
√
√
√
Every 4 years
√
√
√
√
√
√
√
√
√
√
√
√
Every 4000 km (2500 mi)
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
31000 km
(20000
mi)
or
30
months
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
Advertisement
Table of Contents
Troubleshooting
