Removing The Generator; Removing The Starter Clutch; Checking The Starter Clutch - Yamaha Star XVS950A 2009 Service Manual

EAS24490

REMOVING THE GENERATOR

1. Remove:
• Generator rotor bolt "1"
• Washer
• Starter clutch bolts "2"
TIP
• While holding the generator rotor "3" with the
sheave holder "4", loosen the generator rotor
bolt.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
2. Remove:
• Generator rotor "1"
(with the flywheel puller "2")
• Woodruff key
ECA13880
To protect the end of the crankshaft, place
an appropriate sized socket between the
flywheel puller set's center bolt and the
crankshaft.
TIP
• Install the flywheel puller bolts to the
threaded holes of the starter clutch.
• Make sure the flywheel puller is centered
over the generator rotor.
Flywheel puller set
90890-01468
Heavy duty puller
YU-33270-B
GENERATOR AND STARTER CLUTCH
EAS24560

REMOVING THE STARTER CLUTCH

1. Remove:
• Starter clutch bolts
• Starter clutch
TIP
While holding the generator rotor "1" with the
sheave holder "2", loosen the starter clutch
bolts.
EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
• Starter clutch rollers
Damage/wear → Replace.
2. Check:
• Starter clutch idle gears
• Starter clutch gear
Burrs/chips/roughness/wear → Replace
the defective part(s).
3. Check:
• Starter clutch gear's contacting surfaces
Damage/pitting/wear → Replace the
starter clutch gear.
4. Check:
• Starter clutch operation
5-42
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A