Drive Belt Installation; Drive Clutch; Drive Clutch Removal - Club Car Pioneer 900 Maintenance Service Manual

17
TORQUE CONVERTER
Drive Belt Removal, Continued:
∆ CAUTION
• Make sure fingers are not underneath the belt when rolling the belt off the driven clutch.
3. Remove the belt from the drive clutch.

DRIVE BELT INSTALLATION

1. Position the new belt on the drive clutch, then start the belt over the top of the driven clutch.
2. With the belt started onto the driven clutch, rotate the driven clutch counterclockwise and roll the belt
over the driven clutch sheaves and onto the clutch.

DRIVE CLUTCH

Read DANGER and WARNING on page 17-1.
∆ CAUTION
• Be very careful when handling the clutches. A clutch that has been dropped will not be properly
balanced. If either clutch is dropped, assume that it is damaged and replace it.

DRIVE CLUTCH REMOVAL

1. Remove the drive belt as instructed. See Drive Belt Removal on page 17-3.
2. Loosen the starter/generator mounting and adjusting hardware and then remove the starter belt. See
WARNING on page 17-1.
3. Remove the drive clutch retaining bolt (17) and mounting washer (19) (Figure 17-5, Page 17-6). See
also Figure 17-3, Page 17-5.
NOTE: The drive clutch mounting bolt has left-hand threads.
The crankshaft has left-hand threads at the clutch mounting hole.
4. Lubricate the threaded portion of the clutch puller tool with a light oil and thread the clutch puller tool
into the clutch retaining bolt hole.
5. Using a 1/2 inch drive air wrench, tighten the clutch puller tool. The drive clutch will come free of the
crankshaft (Figure 17-4, Page 17-5).
6. Support the drive clutch assembly in your hand and back the clutch puller tool out of the crankshaft.
∆ CAUTION
• Do not hit or tap the clutch with a hammer. Do not pry the clutch. These actions will damage the
clutch.
Page 17-4 2001 Pioneer 900 Gasoline Vehicle Maintenance and Service Manual
Drive Clutch