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SH-P1 Training
MODEL SH-P1 TRAINING
Machine Codes: M020/M021
Version 1.0
Slide 1
This course is for the SK-P1 series of copiers.
Modifications
Started 22 February, 2011.
Release version -- 8 March 2011.
1

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Table of Contents
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Summary of Contents for Ricoh SH-P1 Series

  • Page 1 SH-P1 Training MODEL SH-P1 TRAINING Machine Codes: M020/M021 Version 1.0 Slide 1 This course is for the SK-P1 series of copiers. Modifications Started 22 February, 2011. Release version -- 8 March 2011.
  • Page 2 SH-P1 Training Course Contents Product Outline Paper Exit Introduction Duplex Specifications Optional Paper Tray Units Options (M386, M389) Installation Environmental Conservation Transporting the Machine Maintenance Machine Overview Paper Feed Laser Exposure All In One Cartridge (AIO) Fusing Slide 2...
  • Page 3: Product Outline

    SH-P1 Training PRODUCT OUTLINE Introduction Slide 3 No additional notes...
  • Page 4 SH-P1 Training Machine Concepts Product Placement 45/50ppm Concepts There is not a predecessor model. (New engine) New AIO was developed to achieve B&W 45/50ppm. User install & User maintenance. Slide 4 No additional notes.
  • Page 5 SH-P1 Training How many Models? Two models SH-P1a 45 ppm model » Code: M020 » Product Names: SP5200DN, Aficio SP5200DN SH-P1b 50 ppm model » Code: M021 » Product Names: SP5210DN, Aficio SP5210DN Slide 5 No additional notes.
  • Page 6 SH-P1 Training Configuration Configuration depends on the number of optional paper feed units. If the printer is installed on the floor, the bottom paper feed unit must be a TK1130 (has casters). Basic printer (Includes one paper tray) Paper feed Paper feed units TK1120 unit TK1130...
  • Page 7 SH-P1 Training Options This table shows the options available for this product. (Some are standard for the SH-P1b.) Option Code SH-P1a (M020) SH-P1b (M021) Paper feed unit TK1120 M386 Option Option Paper feed unit TK1130 M389 Option Option HDD Type 2670 (1) M352 Option Standard...
  • Page 8 SH-P1 Training PRODUCT OUTLINE Specifications Slide 8 This section explains the important specifications.
  • Page 9: Specifications

    SH-P1 Training Specifications 1 Print Rate SH-P1a: 45 ppm (A4), 47 ppm (LT) SH-P1b: 50 ppm (A4), 52 ppm (LT) First Print Time 7.5 seconds or less (A4/LT SEF) Warm-up Time (from main switch on) 20 seconds or less Max Power Consumption SH-P1a: Less than 830W SH-P1b: Less than 900W Max Paper Size...
  • Page 10 SH-P1 Training Specifications 2 Paper Feed Capacity (LT/A4, 80g/m Standard Tray: 550 sheets Optional Trays: 550 sheets each (up to 4) Bypass tray: 100 sheets Paper Output Capacity (LT/A4 , 80g/m Up to 500 sheets Paper Weight Standard Tray, Optional Trays, By-pass Tray: 52- 220 g/m , 14-59 lb Duplex: 60-163 g/m...
  • Page 11: Reliability Targets

    SH-P1 Training Reliability Targets Average print volume per month: SH-P1a: 4K SH-P1b: 5K Maximum print volume per month: 15 K Installation Time Estimation: 15 minutes MPBF (Mean Prints Between Failure): SH-P1a: 114 K SH-P1b: 143 K Machine Life: 900k or 5 years Slide 11 No additional notes...
  • Page 12 SH-P1 Training Product Outline Options and Consumables Slide 12 No additional notes...
  • Page 13: Optional Units

    SH-P1 Training Optional Units Paper handling options One TK1130 550-sheet paper feed unit (with casters) Up to three TK1120 550-sheet paper feed units (without casters) Controller options IEEE802.11a/g Type M: Same as K-P2 IEEE802.11a/g Type L: Same as K-P2 Gigabit Ethernet Type C: Same as SI-P3 Gigabit Ethernet Type A: Same as K-P2 IEEE1284 Interface Board Type A: Same as K-P2 Others...
  • Page 14 SH-P1 Training User Installable vs Service Installable Options Location User installable options Wireless LAN IEEE802.11a/g Type M I/F slot Wireless LAN IEEE802.11a/g Type L I/F slot Gigabit Ethernet Type A I/F slot Gigabit Ethernet Type C I/F slot IEEE1284 Interface Board Type A I/F slot Hard Disk Drive Type 4310 Controller board...
  • Page 15: Optional Paper Trays

    SH-P1 Training Optional Paper Trays You can install up to four optional paper trays. If installed on the floor, the bottom tray must be TK1130 because it has casters. Stabilizers must also be attached, as shown below. Stabilizer Stabilizer Slide 15 No additional notes...
  • Page 16 SH-P1 Training Slots/Plugs for Controller Options I/F Slot SD Card Slot 1 SD Card Slot 2 USB (type B) USB (type A) One of three options can be installed in the I/F slot -- Wireless LAN, Gigabit Ethernet, or IEEE 1284 interface board . Slide 16 The SD Card slots are discussed in more detail on the next few slides.
  • Page 17: Sd Card Slots

    SH-P1 Training SD Card Slots Slot 1 (upper slot) M021 only: Contains the Security SD Card when shipped » The Security SD Card contains the Data Overwrite Security unit and HDD Encryption Unit. Used for running programs Slot 2 (lower slot) Empty when shipped.
  • Page 18: Installation

    SH-P1 Training Installation Slide 18 No additional notes.
  • Page 19 SH-P1 Training Overview The user installs this machine. However you should also know how to install the machine in the event you are asked to do so in the field. Refer to the following user’s documents. SH-P1 field service manual, installation section Quick installation guide Hardware guide Slide 19...
  • Page 20 SH-P1 Training Before You Start Read the notes for the following before you install the machine. Environment Space requirements Power requirements Slide 20 No additional notes.
  • Page 21: Transporting The Machine

    SH-P1 Training Transporting the Machine Slide 21 No additional notes...
  • Page 22 SH-P1 Training Moving the Machine a Long Distance Make sure there is no paper left in the paper trays. Attach shipping tape to the covers and doors, or shrink-wrap the machine tightly. Note: The machine may be moved either with or without an AIO installed.
  • Page 23: Maintenance

    SH-P1 Training Maintenance Slide 23 No additional notes...
  • Page 24 SH-P1 Training User/Service Maintenance User Maintenance This product has been designed for user maintenance using Maintenance Kit SP5200. Maintenance Kit SP5200 components » Fusing unit (1) » Transfer roller (1) » Feed roller (5) » Friction pad (5) Expected yield of this kit is 120,000. Yield calculated based on: »...
  • Page 25 SH-P1 Training Alert Display & Machine Condition The table below shows the alert display for supply items. Maintenance Action Alert Near End Machine Alert: Alert: timing Alert Timing condition (Meter click charge (Meter click charge ON, at the OFF, SP5930-1 set to SP5930-1 set to 1) 0, = default) Near end...
  • Page 26 SH-P1 Training PM Parts Pick up roller: 120k Fusing unit: 120k Transfer Roller: 120k Friction Pad: 120K Slide 26 No additional notes.
  • Page 27: Pm Counter Reset

    SH-P1 Training PM Counter Reset User Maintenance Mode (default) If the machine is set for user maintenance, all PM counters are automatically reset when maintenance kit parts are replaced. Service Maintenance Mode (click charge set to ON with SP5930-001) The fusing unit counter resets automatically. The following counters must be reset manually using SP7804.
  • Page 28: Machine Overview

    SH-P1 Training Machine Overview Components Slide 28 PURPOSE OF THE SECTION In this section you will : Learn the locations of primary components Learn about the paper feed path...
  • Page 29: Component Layout

    SH-P1 Training Component Layout Charge roller Cartridge (AIO- type) Development roller By-pass feed tray By-pass feed roller Paper feed roller Friction pad Registration roller Development roller 10. Drum 11. Pressure roller 12. Hot roller 13. Paper exit roller 14. Laser unit Slide 29 This slide shows the major components.
  • Page 30 SH-P1 Training Paper Tray Configuration [A] Duplex unit [B] By-pass tray [C] Standard paper tray (tray 1) [D] - [G] Optional Paper Feed Units (tray 2 - 5) Slide 30 This slide shows base printer with four optional paper trays installed.
  • Page 31: Paper Path

    SH-P1 Training Paper Path A: Paper feed through duplex unit B: Paper exit to the paper stack C: Paper feed from tray 1 D: Paper feed from by-pass tray E: Paper feed from optional PFU (tray 2) F: Paper feed from optional PFU (tray 3) G: Paper feed from optional PFU (tray 4) H: Paper feed from optional PFU (tray 5) Slide 31...
  • Page 32: Drive Layout

    SH-P1 Training Drive Layout Paper exit motor Relay clutch By-pass feed clutch Paper feed clutch Registration clutch Main motor Duplex motor Slide 32 No additional notes.
  • Page 33 SH-P1 Training Circumference of Rollers Abnormal image repeating at intervals may be related to a roller with a matching circumference. 113 mm: Feed roller 94 mm: By-pass feed roller 51.8 mm: Transport rollers 50.7 mm: Registration rollers 96 mm: Drum 50 mm: Transfer roller 117.8 mm: Hot roller 100.5 mm: Pressure roller...
  • Page 34 SH-P1 Training Machine Ventilation 1. Exhaust fan 2. Transfer thermistor 3. AIO fan 4. PSU fan This machine uses two cooling fans and an exhaust fan. The CPU controls these fans referring to the data from the transfer thermistor [2] to prevent overheating. Slide 34 No additional notes.
  • Page 35: Printing Process

    SH-P1 Training Printing Process Drum Charge Drum Laser Cleaning Drum Development Roller Registration rollers Paper Discharge Image Transfer Plate Roller Slide 35 The illustration shows the basic printing/copying processes. Paper registration: The registration roller controls the paper feed timing to make sure that the image transfers to the correct location on the paper.
  • Page 36: Board Structure

    SH-P1 Training Board Structure Slide 36 Engine Board: The engine board controls all the mechanical components and the following functions: Engine sequence Engine operation Operation panel Controller: The controller handles the following functions: Network interface USB and SD cards...
  • Page 37 SH-P1 Training Before You Start Work on the Machine Turn off the main power switch, check that the shutdown process has finished, then unplug the machine before you start to remove components from the machine. Slide 37 No additional notes...
  • Page 38 SH-P1 Training Component Location: Right Cover Off Exhaust RFID board HVPP Slide 38 PSU = Power supply unit HVPP = High voltage power pack RFID = Radio frequency identification...
  • Page 39 SH-P1 Training Component Location: Left Cover Off AIO fan Engine board Controller box (CTL) Slide 39 No additional notes.
  • Page 40 SH-P1 Training Replacing the Engine Board – 1 Print out the SMC first. When you replace the Engine Board, remove the EEPROM from the old Engine Board and install it on the new one. Make sure the EEPROM is oriented correctly. The notch must be oriented as shown in the illustration on the next slide.
  • Page 41 SH-P1 Training Replacing the Engine Board – 2 Notch Slide 41 Insert the EEPROM in the proper position and make sure it is oriented correctly. If replacing the EEPROM but not the BICU, follow the procedure in the FSM.
  • Page 42 SH-P1 Training Replacing the Engine Board EEPROM (Data is Alive) Make sure you have the SMC report (factory settings) that comes with machine. Print out the SMC first if possible. Copy EEPROM data to SD card with SP5-824-001 if possible. Install new EEPROM on the Engine Board Make sure the EEPROM is oriented correctly.
  • Page 43 SH-P1 Training Replacing the Engine Board EEPROM (Data is Dead) Make sure you have the SMC report (factory settings) that comes with machine. Input the factory settings manually. Slide 43 No additional notes.
  • Page 44: Replacing The Controller

    SH-P1 Training Replacing the Controller – 1 Print out the SMC first. When you replace the controller, remove the 2 NVRAMs from the old controller and install them on the new one. Make sure the NVRAMs are oriented correctly. The notches should be oriented as shown in the illustration on the next slide.
  • Page 45 SH-P1 Training Replacing the Controller – 2 Orient the NVRAMs as shown. Notches Slide 45 No additional notes.
  • Page 46 SH-P1 Training Replacing the NVRAMs (Data is alive) Make sure you have the SMC report (factory settings) that comes with machine. Print out the SMC first if possible. Copy NVRAM data to SD card with SP5-824-001 if possible. Replace new NVRAM on the Controller board. Make sure the NVRAM units are oriented correctly.
  • Page 47 SH-P1 Training Replacing the NVRAMs (Data is Dead) Make sure you have the SMC report (factory settings) that comes with machine. Input the factory settings manually. Slide 47 No additional notes.
  • Page 48: Paper Feed

    SH-P1 Training Paper Feed Slide 48 PURPOSE OF THIS SECTION The paper feed mechanisms for the main body (tray 1, bypass tray) will be described in this section. The optional feed units will be dealt with in a later section. In this section you will do the following: Learn how the paper feed mechanisms are driven.
  • Page 49 SH-P1 Training Overview Paper Tray Paper Feed System: Feed roller and friction pad Paper Lift Mechanism: Tray arm and spring Paper Detection: Remaining paper sensors & paper end sensor Paper Size Detection: Paper size switch Tray Capacity: 550 sheets Tray Extension: Available By-pass Tray Paper Feed System: Feed roller and friction pad Paper Lift Mechanism: Cams and springs...
  • Page 50: Paper Feed Components

    SH-P1 Training Paper Feed Components 1. Registration Rollers 2. Registration sensor 3. Upper relay rollers 4. By-pass feed roller 5. By-pass friction pad 6. Lower relay rollers 7. Tray feed roller 8. Friction pad 9. Paper tray The trays and by-pass all use a friction pad feed mechanism.
  • Page 51: Tray Extension

    SH-P1 Training Tray Extension The user can extend the tray manually to hold paper longer than A4/Letter size. To use longer paper: Release the two locks Extend the tray [B] and close the locks. Paper Sizes Tray Mode Possible Paper Sizes Short (default) A5 (LEF/SEF), B5 (SEF), A4 (SEF), LT (SEF) Long...
  • Page 52: Paper Lift

    SH-P1 Training Paper Lift When the tray [A] is pushed into the machine, the bottom plate [B] lifts as follows. The slopes on the guide blocks [C] on the machine lift up the tray arms [D]. The springs [E] between the tray arms and bottom plate lift the plate. Slide 52 No additional notes.
  • Page 53 SH-P1 Training Tray Lift Pressure Adjustment Normal position (right) for paper 105 g/m2 or less (28 lb or less) Thicker paper position (left) for paper more than 105 g/m2 (28 lb) The paper thickness selector [A] can change the lift pressure of the bottom plate.
  • Page 54: Paper Feed Drive

    SH-P1 Training Paper Feed Drive The main motor [A] drives all rollers related with the paper feeding via gears and clutches. Each clutch corresponds with a roller as follows: Registration clutch [B]: Registration roller [b] Paper feed clutch [C]: Feed roller [c] Relay clutch [D]: Upper relay roller [d1] and lower relay roller [d2]...
  • Page 55: Paper Size Detection

    SH-P1 Training Paper Size Detection The paper size detection sensor board [A] detects the size of the paper in the paper tray. Sliding the end fence [B] changes the position of the paper size actuator [C]. Paper size detection occurs after the tray set switch [D] detects the paper tray. See the paper size detection table on the next slide.
  • Page 56 SH-P1 Training Paper Size Detection Table Size A4 SEF A5 SEF B5 SEF Custom size LG SEF LT SEF HLT SEF The paper size detection sensor board determines the paper size based on the switch combination as shown in the paper size detection table above.
  • Page 57: Paper End Detection

    SH-P1 Training Paper End Detection When there is no paper in the tray, the feeler [A] falls into the cutout [B] in the bottom plate, and the paper end sensor [C] comes on. Slide 57 No additional notes.
  • Page 58: Remaining Paper Detection

    SH-P1 Training Remaining Paper Detection Remaining paper is detected by the combination of the remaining paper sensor signals. The signals from the sensors indicate whether there are 500, 450, 250, or 50 sheets remaining. [A] Remaining paper sensor 1 [B] Remaining paper sensor 2 Amount of paper Sensor 1 Sensor 2...
  • Page 59: Bypass Tray

    SH-P1 Training By-pass Tray The by-pass paper sensor [A] detects when paper is placed on the tray. The CPU energizes the by-pass clutch [B]. Then the by-pass feed roller [C] starts to feed paper to the registration roller [D] through the relay roller [E]. The by-pass feed roller shaft has two cams (1), (2).
  • Page 60: Laser Exposure

    SH-P1 Training Laser Exposure Slide 60 No additional notes.
  • Page 61 SH-P1 Training Laser Unit Components 1. LD unit 2. Laser shutter 3. Cylindrical lens 4. Shield glass 5. Polygon mirror 6. L1 lens 7. Drum 8. L2 Lens 9. Synchronization detector 10. Toroidal lens 11. 1st mirror 12. 2nd mirror 13.
  • Page 62: Automatic Power Control (Apc)

    SH-P1 Training Automatic Power Control (APC) The LD driver on the LD drive board automatically controls power for the laser diodes. The laser diode power is adjusted in the factory. Never adjust the variable resistors on the LD unit in the field. Slide 62 No additional notes.
  • Page 63 SH-P1 Training Laser Safety Switch Safety switches cut power to the LD drive board when a cover is opened. Slide 63 Additional details: A safety switch turns off when the front cover or the rear door is opened. As a result, the relay on the PSU cuts off the power supply (+5V) to the LD board.
  • Page 64 SH-P1 Training Laser Shutter The laser shutter [A] provides back-up to the safety switches (previous slide). Even if the switches do not work and power gets to the laser diodes [B], the laser shutter physically stops the laser beam when the front cover [C] is open.
  • Page 65 SH-P1 Training All In One Cartridge (AIO) Slide 65...
  • Page 66 SH-P1 Training Achieving 50 CPM with Mono-component Toner New toner New toner was developed to improve fusibility and development at higher speed. (Toner is modified based on Midas/Per' toner.) The silica component of the toner is decreased compared to the Midas/Per' toner.
  • Page 67 SH-P1 Training AIO Components 1. Charge rollers 2. Metering blade 3. Toner tank 4. Agitator 5. Toner supply roller 6. Development roller 7. Drum 8. Separation pawls 9. Cleaning blade 10. Waste toner tank The AIO (All In One) cartridge combines toner, toner supply mechanism, development mechanism, photoconductive drum, charge mechanism, development mechanism, and drum cleaning mechanism in a single unit.
  • Page 68 SH-P1 Training Drum Charge and Cleaning The dual charge rollers [A] give the drum surface a negative charge of approximately –900 V. The cleaning blade [B] removes any toner remaining on the drum's surface after image development and transfer. Slide 68 The charge rollers are charged to -1550 V and they transfer -900 V to the drum.
  • Page 69: Toner Supply And Development

    SH-P1 Training Toner Supply and Development The toner tank (1) holds sufficient toner for the entire life of the AIO. The agitator (2) moves toner to the toner supply roller (3). The supply roller provides toner to the development roller (4). The metering blade (5) controls the amount of toner on the development roller.
  • Page 70 SH-P1 Training Toner Near-end and Toner End Detection This machine detects toner near-end and toner end as follows: Toner Near-end A toner-end sensor, mounted on the left frame of the machine, checks for a low-toner condition. If the toner end sensor is activated ten times in a row, the toner near-end condition exists.
  • Page 71 SH-P1 Training Toner End Detection Mechanism – 1 The agitator gear [A] drives the agitator [B] through the shutter plate [C]. Toner present: Toner resists the agitator, preventing it from turning until the tab [D] of the gear contacts the shutter plate. The gap [E] in the shutter plate does not align with the hole [F] in the gear;...
  • Page 72 SH-P1 Training Toner End Detection Mechanism – 2 Torsion spring Agitator gear Shutter plate Agitator gear tab Gap of shutter plate and hole in gear aligned. Slide 72 No additional notes.
  • Page 73 SH-P1 Training RFID The AIO has a RFID IC [A]. The RFID stores some data which can be checked by SP mode. (SP 7-931 – see next slide.) This data is used to calculate the amount of toner remaining in the toner tank.
  • Page 74 SH-P1 Training SP7-931 Data Stored Data SP Number Machine ID SP 7-931-001 Version SP 7-931-002 Brand ID SP 7-931-003 Area ID SP 7-931-004 Class ID SP 7-931-005 Color ID SP 7-931-006 Maintenance ID SP 7-931-007 New AIO SP 7-931-008 Recycle Count SP 7-931-009 EDP Code SP 7-931-010...
  • Page 75: Fusing And Paper Exit

    SH-P1 Training Fusing and Paper Exit Slide 75 No additional notes.
  • Page 76 SH-P1 Training Fusing Overview 1. Paper exit roller 2. Hot roller strippers 3. Thermostat 4. Thermistor 5. Fusing lamp 6. Hot roller 7. Fusing pressure roller 8. Fusing exit roller 9. Paper exit sensor The hot roller and pressure roller fuse the toner image to the paper. After fusing, the paper passes through the fusing exit rollers and the paper exit rollers to the output tray.
  • Page 77: Fusing Drive

    SH-P1 Training Fusing Drive The main motor [A] drives the hot roller [E] and the fusing exit rollers [D]. rollers [C] through a clutch [B] a gear train. Slide 77 No additional notes.
  • Page 78: Electrical Components

    SH-P1 Training Electrical Components 1. Fusing lamp 2. Thermistor 3. Thermostats Slide 78 No additional notes.
  • Page 79: Fusing Entrance Guide Adjustment

    SH-P1 Training Fusing Entrance Guide Adjustment The entrance guide [A] is adjustable for paper thickness to prevent creasing. If creasing occurs frequently in the fusing unit, remove all three screws and slide the entrance guide to the right. Replace the two end screws only.
  • Page 80 SH-P1 Training Fusing Pressure Adjustments Service Adjustment To increase fusing pressure move the pressure springs [B] from the upper notch [C] to the lower notch [D]. User Adjustment for Envelopes The user can change the fusing pressure with the envelope lever [A]. Less pressure is needed for envelopes, which are thicker than normal paper.
  • Page 81: New Fusing Unit Detection

    SH-P1 Training New Fusing Unit Detection In a new fusing unit, the looped wire on the fusing unit connector contains a fuse [A]. When power is switched on after installing a new fusing unit, the engine board detects the fusing unit through the looped wire. However, the fuse opens very shortly afterwards.
  • Page 82: Fusing Temperature Control

    SH-P1 Training Fusing Temperature Control When the main switch turns on, the CPU turns on the fusing lamp using the soft start process. (The soft start process prevents the room lights from flickering.) The lamp stays on until the thermistor detects the standby temperature.
  • Page 83: Overheat Protection

    SH-P1 Training Overheat Protection If the hot roller temperature becomes greater than 235°C, the CPU cuts off the power to the fusing lamp. At this time, SC543 will be generated. If the thermistor overheat protection fails, there are thermostats in series with the common ground line of the fusing lamp.
  • Page 84: Energy Saver Mode

    SH-P1 Training Energy Saver Mode When the machine is not being used, the energy saver feature reduces power consumption by switching off the fusing lamp. Entering Energy Saver Mode Energy saver mode starts after the machine has been idle for a specified time. The operator can set the time on the System menu.
  • Page 85: Paper Exit

    SH-P1 Training Paper Exit The paper exit sensor [A] detects paper misfeeds. When the paper overflow sensor [B] is activated, the machine detects that the paper stack height limit has been reached and stops printing. Slide 85 No additional notes.
  • Page 86 SH-P1 Training Duplex Slide 86 PURPOSE OF THE SECTION In this section you will: Learn how paper is fed in duplex mode.
  • Page 87 SH-P1 Training Components and Basic Operation Duplex transport rollers Junction gate Duplex entrance sensor Paper exit rollers To print on the second side, the paper from the fusing unit is directed above the paper exit rollers [4]. The paper exit rollers reverse and feed the paper to the duplex transport rollers, which feed the paper back to the...
  • Page 88: Duplex Drive

    SH-P1 Training Duplex Drive The paper exit motor [B] drives the paper exit rollers [A] The duplex motor [F] drives the duplex transport rollers [E] The duplex junction solenoid [D] controls the junction gate [C] Slide 88 No additional notes.
  • Page 89: Inverter Mechanism

    SH-P1 Training Inverter Mechanism – 1 When a duplex job is sent to the machine, junction gate solenoid [D] moves the junction gate [C] and opens the paper path to the inverter section. The sheet of paper is fed above the exit rollers [A], which are driven clockwise by the paper exit motor...
  • Page 90 SH-P1 Training Inverter Mechanism – 2 When the duplex inverter sensor [A] detects the trailing edge of paper, the paper exit motor [B] reverses. The paper is switched back, and fed to the duplex path. The paper is transported by the duplex transport rollers [D] which are driven by the duplex motor [E].
  • Page 91 SH-P1 Training Interleave Operation Up to three sheets of paper in the paper feed path at the same time. The interleave method is used. The illustration to the right shows how the paper travels through the machine during duplex copying. The illustration below shows image printing sequence.
  • Page 92 SH-P1 Training Optional Paper Tray Units (M386, M389) Slide 92 This section will cover only the items that are unique to the paper tray units. The components and feed mechanism are basically the same as for the standard paper tray.
  • Page 93 SH-P1 Training Overview Each paper tray unit (PFU) has its own feed mechanism. Like the standard tray, each PFU holds 550 sheets of paper. If the machine is installed on the floor, the bottom PFU must be a TK1130 (M376) unit (Has casters) The paper trays are almost exactly the same as the standard paper tray.
  • Page 94: Electrical Component Layout

    SH-P1 Training Electrical Component Layout 1. Paper end sensor 2. Remaining paper sensors 3. Transport sensor 4. Tray set switch 5. Paper size detection sensor 6. PFU motor 7. PFU board 8. Feed clutch Slide 94 Components 3, 6, 7, and 8 are unique to the paper tray units.
  • Page 95 SH-P1 Training Paper Feed Drive The paper feed motor [A] drives the feed roller [B] via a timing belt, gears, and the feed clutch [C]. The transport rollers [D] direct the paper to the main unit. Slide 95 No additional notes.
  • Page 96: Environmental Conservation

    SH-P1 Training Environmental Conservation Technology for Environmental Conservation Energy Saving Paper Saving Slide 96 This section explains the technology used in this machine for environmental conservation, and the default settings of related functions.
  • Page 97 SH-P1 Training Technology for Environmental Conservation **: New or modified function *: Has this function Blank: Does not have this function Environmental Description SH-MF1/ Technology/Feature SH-P1 1. QSU - Reduction of warm-up time (Energy saving) 2. Hybrid QSU - Reduction of CO emissions 3.
  • Page 98 SH-P1 Training Brief Descriptions of the Technologies 1. QSU (Quick Start-up) This technology reduces both the amount of energy consumed while in Standby mode (the Ready condition) is reduced, as well as the time it takes for the machine to warm up to the Ready condition.
  • Page 99 SH-P1 Training Brief Descriptions of the Technologies 3. IH QSU This technology incorporates IH (Inductance Heating) technology into conventional QSU technology, which allows the benefits of reduced energy consumption and reduced warm-up time to be extended to color machines. 4. Paper-saving features 1) The duplex (double-sided) and Combine features reduce paper consumption.
  • Page 100 SH-P1 Training Brief Descriptions of the Technologies 5. High-speed duplex output Enables high-speed duplex printing through the utilization of the Duplex Interleaf and high-speed Inverter Transport features. 6. Ozone reduction design Greatly reduces the machine's ozone emissions to near-zero levels by utilizing: 1) A charge roller/belt instead of a corona wire 2) An image transfer roller/belt instead of a corona wire-based transfer system...
  • Page 101 SH-P1 Training Brief Descriptions of the Technologies 7. PxP (polymerized) toner "PxP toner" is a fine-particle, polyester resin based toner, manufactured using a Ricoh-original polymerization method instead of the conventional pulverization method. This allows the toner to fuse at a lower...
  • Page 102 1) Products sold in the EU conform to the RoHS Directive. 2) Products sold in China conform to China's version of the RoHS Directive. 3) In addition, Ricoh imposes strict internal standards for limiting the presence of harmful substances. Slide 102...
  • Page 103 SH-P1 Training Brief Descriptions of the Technologies 10. Environmentally-friendly toner bottle A changeover from PS/PP/HDP to PET plastics allows approximately 40 percent by weight of the toner bottle to be recycled, and also reduces CO emissions that occur during the toner bottle manufacturing process. 11.
  • Page 104: Quick Start-Up

    SH-P1 Training Quick Start-up The warm-up time and recovery time from sleep mode are as follows. Warm-up time (20 seconds) Recovery time » Sleep Mode: – 20 seconds Slide 104 Through major reductions in warm-up time and recovery time from energy saver modes (Low power, Sleep), QSU (Quick Start Up) Technology has eliminated the traditional trade-off between energy saving and convenience of speed.
  • Page 105 SH-P1 Training 2. Energy Saving 2.1 Overview – 1 Power Consumption Warm-up Operation Mode Ready Mode Energy Saving Off/Sleep Mode Plug In Time Auto Off Timer Timer Starts After 240 min 1 – 240 min from last job Energy Saver Modes Description Auto Off Mode If no printer/scanner or fax unit is installed:...
  • Page 106 SH-P1 Training 2. Energy Saving 2.2 Overview – 2 (System Settings) Power Consumption Warm-up Operation Mode Ready Mode Off/Sleep Mode Plug In Time Auto Off Timer Timer Starts After 240 min 1 – 240 min from last job 1) Timer settings and recovery time (System settings => Timer setting) Mode Timer Default...
  • Page 107 SH-P1 Training 2. Energy Saving 2.2 Energy Saver Mode: Condition of LEDs Condition of LEDs on the operation panel Mode Operation Switch LED Energy Saver LED Main Power LED Off/Sleep Mode Slide 107 No additional notes...
  • Page 108 SH-P1 Training 2. Energy Saving 2.2 Energy Saver Mode: Sleep Mode –1 The machine enters sleep mode when one of the following is done. The auto off timer runs out after the last job. The operation switch is pressed to turn the power off.
  • Page 109 SH-P1 Training 2. Energy Saving 2.2 Energy Saver Mode: Sleep Mode – 2 The machine recovers to the ready condition: If data is received » After warm-up, the job starts, but the operation panel stays dark. » Then, after the job is completed, the machine returns to sleep mode immediately.
  • Page 110 SH-P1 Training 2. Energy Saving 2.2 Energy Saver Mode: Sleep Mode – 3 The machine recovers to the ready condition: If the operation switch is pressed » The operation panel lights. When warm-up is finished, the machine goes to the ready condition. »...
  • Page 111 SH-P1 Training 2. Energy Saving 2.3 Energy Save Effectiveness – 1 With the data from SP 8941:Machine Status, and the power consumption values from the specifications, we can estimate the amount of energy that is used by the machine. 8941-001: Operating time 8941-002: Standby time 8941-003: Energy Save time 8941-004: Low power time...
  • Page 112 SH-P1 Training 2. Energy Saving 2.3 Energy Save Effectiveness – 2 (1) At the start of the measurement period, read the values of SP 8941:001- 005 (Machine Status), measured in minutes. (2) At the end of the measurement period,read the values of SP 8941:001-005 (Machine Status), measured in minutes.
  • Page 113 SH-P1 Training 2. Energy Saving 2.3 Energy Save Effectiveness – 3 (5) Multiply this by the power consumption spec for each mode and convert the result to kWh (kilowatt hours) (6) This is a simulated value for power consumed. Example calculations (SH-P1b): Mode/condition SP8941: Time at...
  • Page 114 SH-P1 Training 3. Paper Saving 3.1 Measuring the Paper Consumed – 1 1. Duplex: Reduce paper volume in half! 1 1 2. Combine: Reduce paper volume in half! 1 3. Duplex + Combine: Using both features together can further reduce paper volume by 3/4! 1...
  • Page 115 SH-P1 Training 3. Paper Saving 3.1 Measuring the Paper Consumed – 2 To check the paper consumption, look at the total counter and the duplex counter. Total counter : SP 8581 001 Single-sided with duplex mode : SP 8421 001 Double-sided with duplex mode : SP 8421 002 Book with with duplex mode : SP 8421 003...
  • Page 116 SH-P1 Training 3. Paper Saving 3.1 Measuring the Paper Consumed – 3 How to calculate the paper reduction ratio, when compared with Single-sided copying, with no 2-in-1 combine mode Paper reduction ratio (%) = Number of sheets reduced: A/Number of printed original images: B x 100 Number of sheets reduced: A = Output pages in duplex mode/2+...

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