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IM3084
04/2020
REV01
COOLERTIG 4
OPERATOR'S MANUAL
Lincoln Electric Bester Sp. z o.o.
ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland

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Summary of Contents for Lincoln Electric COOLERTIG 4

  • Page 1 IM3084 04/2020 REV01 COOLERTIG 4 OPERATOR’S MANUAL Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland...
  • Page 3 IM3084 04/2020 REV01 COOLERTIG 4 OPERATOR’S MANUAL ENGLISH Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland...
  • Page 4: Table Of Contents

    12/05 THANKS! For having chosen the QUALITY of the Lincoln Electric products.  Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified immediately to the dealer.  For future reference record in the table below your equipment identification information. Model Name, Code & Serial Number can be found on the machine rating plate.
  • Page 5: Technical Specifications

    Technical Specifications NAME INDEX COOLERTIG 4 W000403941 INPUT Input Voltage U Input Amperes I 1max 230 V ± 10% COOLERTIG 4 400 V ± 10% 0,65 A 440 V ± 10% Frequency EMC Class COOLERTIG 4 50/60 Hz PARAMETERS RATING...
  • Page 6: Electromagnetic Compatibility (Emc)

    If any electromagnetic disturbances are detected the operator must put in place corrective actions to eliminate these disturbances with, if necessary, assistance from Lincoln Electric. Before installing the machine, the operator must check the work area for any devices that may malfunction because of electromagnetic disturbances.
  • Page 7: Safety

    Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused by improper installation, improper care or abnormal operation.
  • Page 8 CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or transport gas cylinders with the protection cap removed.
  • Page 9: Introduction

    Introduction The COOLERTIG 4 is a cooling system designed for use COOLERTIG 4 is delivered empty with no coolant in the witch water-cooler torches and guns: system.  GTAW torches  Recommended equipment, which can be bought by user, MGAW guns up to 500A.
  • Page 10: Installation And Operator Instructions

    The COOLERTIG 4 could be supplied by welding power source using 9-PIN socket. WARNING To connect the input supply to the COOLERTIG 4, turn off the power to the welding power source and disconnect it ELECTRIC SHOCK can kill. from the input supply.
  • Page 11 Controls and Operational Features Figure 3. 1. Power Indicator Light: This lamp will light up to indicate that the cooler is supplied by the power source. 2. Flow Sensor off Switch: Turn the coolant flow sensor off. This switch can be used only when the pump has to be primed and the cooler has to be bled (see "First use of the cooler and bleeding cooling system").
  • Page 12 Do not use pre-packaged welding industry coolants. WARNING These coolants may contain oil-based substances, which At first using of the COOLERTIG 4 reservoir’s nut has to attack the plastic components of the cooler. Once added be removed to avoid generate partial vacuum in cooling to the cooler, these substances are impossible to purge system during priming pump.
  • Page 13 [5] is recommended to contact the nearest Technical Service located on the front panel of the cooler. Center or Lincoln Electric. Repairs and modifications  Connect the "inlet" hose of torch/gun performed by unauthorized service or personnel will (colored or tagged blue on most hoses) cause the manufacturer’s warranty to become null and...
  • Page 14 We respond to our customers based on the best WARNING information in our possession at that time. Lincoln Electric Before the case of machine will be removed, the machine is not in a position to warrant or guarantee such advice,...
  • Page 15 WARNING If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the nearest authorized Technical Service Center or Lincoln Electric for technical troubleshooting assistance before you proceed.  ...
  • Page 16: Weee

    12/05 Part list reading instructions  Do not use this part list for a machine if its code number is not listed. Contact the Lincoln Electric Service Department for any code number not listed.  Use the illustration of assembly page and the table below to determine where the part is located for your particular code machine.
  • Page 17: Accessories

    Accessories W000010167 FREEZCOOL 9,6L W000403603 PRESTOTIG 315 AC/DC TIG ACDC W000403604 CITOTIG 315 AC/DC TIG ACDC W000403582 PRESTOTIG 415 DC TIG DC INVERTER W000403583 CITOTIG 415 DC TIG DC INVERTER W000404146 CART 4 English English...
  • Page 18   Spare Parts ..................................1 Figure A: Machine Assembly ............................1   Electrical Schematic ................................3   CODE: 50429 .................................. 3   WEEE ....................................4   Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland...
  • Page 19 Spare Parts SP50429 REV00 10/2018 ASSEMBLY PAGE NAME CODE NO.: K NO.: FIGURE NO.: 50429 W000403941 COOLERTIG 4 Figure A Figure A: Machine Assembly Item Description Part Number BASE R-1019-321-1/08R FRONT PANEL R-1012-541-1/08R REAR PANEL R-1012-542-1/08R COVER R-1019-557-1/17R RESERVOIR COMPLETE R-8040-242-2R RESERVOIR’S NUT...
  • Page 20 QUICK CONNECT COUPLING 0744-000-150R LAMP 0917-421-004R SWITCH 1115-270-004R FUSE SOCKET 1158-632-032R CABLE WITH CLAMP R-5041-258-2R CORNER CAP W95X1147R TRANSFORMER R-4034-108-2R COVER R-3019-512-1/17 Spare Parts – Electrical Schematic Spare Parts – Electrical Schematic...
  • Page 21 Electrical Schematic CODE: 50429 Spare Parts – Electrical Schematic Spare Parts – Electrical Schematic...
  • Page 22 WEEE Recycle Description Ref. FRONT PANEL COVER 2, 5 BRACKET 6, 7, 8, 9 BASE CLAMP TERMINAL BLOCK CORNER CAP REAR PANEL RESERVOIR COMPLETE PUMP RADIATOR FLOW SENSOR CONNECT COUPLING LAMP SWITCH FUSE SOCKET Spare Parts – Electrical Schematic Spare Parts – Electrical Schematic...
  • Page 23 CABLE CLAMP PLATE TRANSFORMER POWER LEAD (NOT SHOWN) FAN COVER Spare Parts – Electrical Schematic Spare Parts – Electrical Schematic...

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