Toro Reelmaster 5010 Series Operator's Manual
  1. Manuals
  2. Brands
  3. Toro Manuals
  4. Lawn Mower
  5. REELMASTER 5010 Series
  6. Operator's manual

Toro Reelmaster 5010 Series Operator's Manual

8-blade radial reel, 8-blade forward swept reel, 11-blade radial reel, or 11-blade forward swept dpa cutting unit with 7in reel
Hide thumbs Also See for Reelmaster 5010 Series:
Table of Contents

Advertisement

Quick Links

Register at www.Toro.com.
Original Instructions (EN)
8-Blade Radial Reel, 8-Blade
Forward Swept Reel, 11-Blade
Radial Reel, or 11-Blade Forward
Swept Reel EdgeSeries DPA
Cutting Unit with 7in Reel
Reelmaster
®
5010 Series Traction Unit
Model No. 03638—Serial No. 405700000 and Up
Model No. 03639—Serial No. 405700000 and Up
Model No. 03641—Serial No. 405800000 and Up
Model No. 03643—Serial No. 400000000 and Up
Form No. 3437-848 Rev B
*3437-848* B

Advertisement

Table of Contents
loading

Related Manuals for Toro Reelmaster 5010 Series

Summary of Contents for Toro Reelmaster 5010 Series

  • Page 1 5010 Series Traction Unit Model No. 03638—Serial No. 405700000 and Up Model No. 03639—Serial No. 405700000 and Up Model No. 03641—Serial No. 405800000 and Up Model No. 03643—Serial No. 400000000 and Up *3437-848* B Register at www.Toro.com. Original Instructions (EN)

  • Page 2: Table Of Contents

    Note emphasizes general information worthy of special attention. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model Contents and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.

  • Page 3: Safety

    • Use only accessories, attachments, and functioning properly on the machine. replacement parts approved by Toro. • Keep clear of any discharge opening. • Keep bystanders and children out of the operating Blade Safety area.

  • Page 4: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Straight grease fitting Install the reel grease fitting. – No parts required Adjust the cutting unit O-ring Install the reel motors. Cap screws (may come assembled) Media and Additional Parts Description Qty.

  • Page 5: Adjusting The Cutting Unit

    Installing the Reel Motors Parts needed for this procedure: O-ring Cap screws (may come assembled) g028640 Procedure Figure 4 Important: Before installing the reel motors, 1. Cap screw (2) 3. Grease fitting obtain and install the counter weights or other 2.

  • Page 6: Product Overview

    Under most conditions, you can attain the best your Authorized Service Dealer or authorized Toro clipping dispersion when the rear shield is closed distributor or go to www.Toro.com for a list of all (front discharge). When conditions are heavy or wet, approved attachments and accessories.
  • Page 7 (page g031270 Test the cutting performance by inserting a long Figure 8 strip of cutting performance paper (Toro Part No. 125-5610) between the reel and the bedknife, 1. Lead-in chamfer on right 3. 1.5 mm (0.060 inch) end of bedknife...
  • Page 8 Note: If starting with a large gap, both sides should initially be drawn closer by alternately tightening the right and left sides. Slowly rotate the reel so that the same blade that you checked on the right side is crossing the bedknife approximately 25 mm (1 inch) in from the end of the bedknife on the left side of the cutting unit.
  • Page 9 Remove the 2 nuts securing each roller bracket and spacer to each side-plate mounting flange. Lower the roller and screws from the side-plate mounting flanges and spacers. Place the spacers onto the screws on the roller brackets. Secure the roller bracket and spacers to underside of side plate mounting flanges with the nuts previously removed.

  • Page 10: Adjusting The Height Of Cut (Hoc)

    Adjusting the Height of Cut Rotate the adjusting screw until the front roller contacts the gauge bar (Figure 16). (HOC) Note: For heights of cut greater than 2.54 cm (1.00 inch) the High Height-of-Cut Kit must be installed. Loosen the locknuts securing the height-of-cut arms to the cutting-unit side plates (Figure 14).
  • Page 11 Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers No. of Chain Links With Groomer kits installed** 0.64 cm (0.250 inch) Less Normal More 0.95 cm (0.375 inch) Less Normal More 1.27 cm (0.500 inch) Less Normal More 1.56 cm (0.625 inch) Less Normal...
  • Page 12 Use the following chart to determine which bedknife is best suited for the desired height of cut. Bedknife/Height of Cut Chart Part No. Bedknife Bedknife Lip Height Height of Cut Low HOC (Model 03643) 110-4084 5.6 mm 6.4 to 12.7 mm (0.220 inch) (0.250 to 0.500 inch) EdgeMax®...

  • Page 13: Height-Of-Cut Chart Terms

    (number the effective height of cut using the Turf Evaluator of rear spacers, Toro Part No. 106-3925); otherwise, (Model 04399) regularly to determine the desired the after-cut appearance could be negatively affected bench-set height of cut.

  • Page 14: Maintenance

    Maintenance Using the Kickstand when Tipping the Cutting Unit Whenever the cutting unit has to be tipped to expose the bedknife/reel, prop up the rear of the cutting unit with the kickstand (supplied with the traction unit) to make sure that the nuts on the back end of the bedbar adjusting screws are not resting on the work surface (Figure 20).
  • Page 15 g028838 Figure 23 Forward Swept Reels 1. 1.3 mm (0.050 inch) 2. 30° Spin grind the reel to achieve <0.025 mm (0.001 inch) reel run-out. Note: This causes the land width to grow slightly. Note: To extend the longevity of the sharpness of the edge of the reel and the bedknife—after grinding the reel and/or the bedknife—check the reel to bedknife contact again after cutting 2 fairways, as any burrs...

  • Page 16: Servicing The Bedknife

    (Figure The angle that you use to grind your bedknives is very important. Use the angle indicator (Toro Part No. 131-6828) and the angle-indicator mount (Toro Part No. 131-6829) to check the angle that your grinder produces and then correct for any grinder inaccuracy.

  • Page 17: Servicing The Bedbar

    Servicing the Bedbar Removing the Bedbar Turn the bedbar-adjusting screws counterclockwise to back the bedknife away from the reel (Figure 28). g034113 Figure 26 1. Bedknife (vertical) 2. Angle indicator Press the Alt Zero button on the angle indicator. Place the angle-indicator mount on the edge of the bedknife so that the edge of the magnet mates with the edge of the bedknife (Figure...
  • Page 18 g027176 Figure 30 1. Bedbar bolt 3. Steel washer 2. Nut 4. Nylon washer Assembling the Bedbar Install the bedbar, positioning the mounting ears between the washer and bedbar adjuster. Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and the 6 washers. g279161 Note: Position a nylon washer on each side...

  • Page 19: Servicing The Hd Dual Point Adjusters (Dpa)

    Servicing the HD Dual Point Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings Adjusters (DPA) in the frame of the cutting unit (Figure 34). Secure the adjuster shaft with a flat washer and Remove all parts (refer to the Installation locknut (Figure...

  • Page 20: Servicing The Roller

    The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your parts catalog or contact your authorized Toro distributor for assistance. g007790 Figure 35 6. Bearing nut 1.
  • Page 21 Notes:...
  • Page 22 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 23 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 24 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

This manual is also suitable for:

Reelmaster reeledge series

Table of Contents