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Stanley ProSet XT3 Instruction Manual
Stanley ProSet XT3 Instruction Manual

Stanley ProSet XT3 Instruction Manual

Hydro-pneumatic power tool
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Instruction Manual
ProSet® XT3 Blind Rivet Tool – 76003
ProSet® XT4 Blind Rivet Tool – 76004
Hydro-Pneumatic Power Tool

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Summary of Contents for Stanley ProSet XT3

  • Page 1 Accessories Instruction Manual ProSet® XT3 Blind Rivet Tool – 76003 ProSet® XT4 Blind Rivet Tool – 76004 Hydro-Pneumatic Power Tool...
  • Page 2: Table Of Contents

    STANLEY Engineered Fastening. The information provided is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore the products may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening.
  • Page 3: Safety Definitions

    SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE WARNING: • DO NOT use outside the design intent of Placing STANLEY Engineered Fastening Blind Rivets. • Use only parts, fasteners, and accessories recommended by the manufacturer. •...
  • Page 4: Safety Rules

    2. SAFETY RULES This technical datasheet must be read with particular attention to the safety warnings and operating instructi- ons listed in the ProSet XT3 and ProSet XT4 Instruction Manual, by any person fitting or operating the nose assemblies and hand tools.
  • Page 5: Straight & Right Angled Swivel Head Nose Assemblies

    E N G L I S H 4. STRAIGHT & RIGHT ANGLED SWIVEL HEAD NOSE ASSEMBLIES Swivel Heads are supplied separately for fitting to a base tool. Jaws and nose tips vary depending on the rivet to be placed, but all other components remain the same within each type of swivel head. Refer to the rivet capability tables 1 below and table 2 on page 6 to select the correct swivel assembly for the rivet to be placed.
  • Page 6 360 rotation PREPARING THE BASE TOOL TO ACCEPT SWIVEL HEAD EQUIPMENT IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE. IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE SWIVEL HEAD NOSE ASSEMBLIES.
  • Page 7 E N G L I S H • Remove Locknut (71210-02103) and Seal Housing (71210-02104). • Attach the Stop Nut (25) onto the tool piston as far as it will go by hand. • Fit the Jaw Spreader Housing (24) fully onto the tool piston and then tighten the Stop Nut (25) against the Jae Spreader Housing (24).
  • Page 8 E N G L I S H SWIVEL HEAD FITTING INSTRUCTIONS IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE. IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE SWIVEL HEAD NOSE ASSEMBLIES.
  • Page 9 E N G L I S H A. Fit Locking Ring 10 over Jaw Spreader Housing (24). B. Coat Screw (13) with thread locking adhesive and use to secure Nose Tip (14) onto Body (5). C. Lightly lubricate items (17), (18), (19), (20) and insert into Jaw Carrier (3) as shown. Secure with Screws (16). D.
  • Page 10 E N G L I S H Table 3 - PARTS LIST - STRAIGHT & RIGHT ANGLED SWIVEL HEAD Item Description STRAIGHT SWIVEL RIGHT ANGLED SWIVEL Guard Circlip Jaw Carrier Lever Body Pivot Pin Spring Clip Roller Adapter Locking Ring Spindle Dowel Pin Screw...
  • Page 11: Pin Tail Deflector Kit

    IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE PIN TAIL DEFLECTOR KIT. Refer to fig.11 and the table 4 on page 12. Refer also to the Proset XT3 and Proset XT4 Service Manuals 07900- 09410 and 07900-09411.
  • Page 12 IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE PIN TAIL DEFLECTOR KIT. Refer to fig. 12 and the table 4 on below. Refer also to the Proset XT3 and Proset XT4 Service Manuals 07900- 09410 and 07900-09411.
  • Page 13 E N G L I S H • The air supply must be disconnected. • If vacuum extraction is not required when using the Pin Tail Deflector, attach the Vacuum Shut-off Nozzle (4) to the Piston (76003-02120 or 76004-02120). • Install the Spring (76003-02030).
  • Page 14: Nose Extension Kits

    1/4“ Maxlok Nose Equipment PREPARING THE BASE TOOL TO ACCEPT NOSE EXTENSION ASSEMBLY 76003-20200 IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE. IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE NOSE EXTENSION KITS.
  • Page 15 Using spanners, then unscrew the Pulling Head Adapter (76003-15003) from the tool piston. FITTING THE NOSE EXTENSION ASSEMBLY 76003-20200 IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.
  • Page 16 • The air supply must be disconnected. • Remove the complete Nose Assembly (76003-15000) as described on page 9 of the Proset XT3 and Proset XT4 instruction manual. FITTING THE NOSE EXTENSION ASSEMBLY 76003-20300 & 71230-20300 IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE.
  • Page 17 E N G L I S H Fig. 15 O Ring Spreader Jaw Housing Housing Extension Locking Ring O Ring Nose Casing Extension PART PART DESCRIPTION NUMBER This docume DECIMAL 0.13mm DIMENSIONS IN mm UNLESS STATED LIMITS and is issued Table 7 - PARTS LIST - NOSE EXTENSION ASSEMBLY Table 8 - PARTS LIST - NOSE EXTENSION ASSEMBLY UNLESS ANGULAR...
  • Page 18: Fixed Collector Bottle Kit

    IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE FIXED COLLECTOR BOTTLE KIT. Refer to fig.16 below. Refer also to the Proset XT3 and Proset XT4 Service Manuals 07900-09410 and 07900- 09411. Fig. 16...
  • Page 19 IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE FIXED COLLECTOR BOTTLE KIT. Refer to fig. 16 and 17 and the table 9 below. Refer also to the Proset XT3 and Proset XT4 Service Manuals 07900-09410 and 07900-09411.
  • Page 20: Mcs5000 Adapter Kits

    MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE. IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE MCS5000 ADAPTER KITS. Refer to fig.18 below. Refer also to the Proset XT3 and Proset XT4 Service Manuals 07900-09410 and 07900- 09411. •...
  • Page 21 MATERIAL HEAT TREATMENT Size: SURFACE TREATMENT LUBRICATION DRAWN DATE ISSUE IMPORTANT - READ THE SAFETY WARNINGS LISTED IN THE PROSET XT3 AND PROSET XT4 INSTRUCTION Scale: C.N. DRAWING Sheet: DESCRIPTION MANUAL CAREFULLY BEFORE PUTTING INTO SERVICE. DO NOT SCALE 1 of 1...
  • Page 22 E N G L I S H Fig. 19 Collector Adapter 76003-05104 Collector Adapter 6, 7, 8 Cover Adapter Bushing O Ring 3, 4, 5 SMC Fitting Adapter MCS Hose Strain Relief End Cap Assembly 76003-05110 Spring 76003-02030 Vacuum Shut-off Nozzle O Ring PART PART...
  • Page 23 E N G L I S H...
  • Page 24 Avdel UK Limited makes no warranties, expressed or implied, in this document. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. Your local STANLEY Engineered Fastening representative is at your disposal should you need to confirm latest information.

This manual is also suitable for:

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