Honeywell S9240F2051 Installation Instructions Manual
Honeywell S9240F2051 Installation Instructions Manual

Honeywell S9240F2051 Installation Instructions Manual

Modulating integrated furnace control

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S9240F2051 Modulating Integrated
Furnace Control
APPLICATION
The S9240F2051 Integrated Furnace Control (IFC) is
designed specifically to work with an Allied variable firing rate,
high efficiency furnace. It provides gas ignition, safety shutoff,
and variable speed fan control with multi-firing rate gas
heating and up to 2-stage electric cooling applications.
The S9240F2051 IFC is designed to work with:
• A Conventional thermostat (one or two stages) with or
without a non-communicating outdoor unit (heat pump or
A/C).
• An Allied communicating thermostat and non-
communicating outdoor unit (one or two stages).
• An Allied communicating thermostat and communicating
outdoor unit (one stage, multistage, or modulating).
NOTE: When configured in a communicating system,
the IFC is able to communicate alarms, demands
for heat/cool/dehumidification/etc., and other
information to other components in the system.
Refer to the documentation for complete details
including operating mode sequences.
FEATURES
The S9240F2051 provides the following features:
• Monitors a single stage or 2-stage conventional low
voltage thermostat for requests for heat, cool, or fan.
• Monitors an input provided for connection to a
thermostat with a dehumidification output.
• Provides three stage furnace input rate control when
operating with a conventional single stage thermostat.
• Provides 2-stage or modulating furnace input rate
control based on field selected option when operating
with a conventional 2-stage thermostat.
• Provides full modulating rate (between 40% and 100%
of furnace input) in response to an Allied
communicating thermostat.
• Manages ignition of a main burner flame up to 400,000
BTU per hour using a 120 Vac hot surface igniter.
• Monitors the appliance pressure, limit, and rollout
switches and generate control actions as programmed.
INSTALLATION INSTRUCTIONS
• Controls the 24 Vac Honeywell amplified gas/air gas
valve.
• Controls a 3-phase 120 Vac inducer motor (Fasco
Model 92B1 or other with identical voltage/frequency
curve) and blower assembly based on heat demand
and other parameters.
• Controls the Regal Beloit or Nidec ECM circulator
motor and blower based on defined appliance CFM
profiles
and/or a discharge air sensor signal.
• Controls single stage or 2-stage cooling equipment.
The outdoor unit is controlled directly by the 24 Vac
conventional thermostat inputs. The IFC manages the
circulator speed based on cool demand and other
parameters.
• Controls a 120 Vac humidifier output and a 120 Vac
EAC output. Optionally, controls a 24 Vac low voltage
humidifier.
• Operates with 120 Vac single phase, 60 Hz power
supply.
• Uses a 7-segment LED display to communicate error
code and status information. A single on board button
is provided to generate the desired information
display.
• Field selectable DIP switches to select field specific
control operating parameters such as type of
thermostat, delay timings, and fan operating
parameters.
• On-board jumpers that can be clipped to permanently
enable 2-stage cooling, heat pump compatibility,
dehumidification sequences, and define appliance
characteristics for field replacement purposes.
• Field Test Mode and Diagnostic Recall Mode to assist
the installation/service technician.
• Stores the 10 most recent error codes, which are
accessible by the service technician in Diagnostic
Recall Mode.
• Communications mode using an Allied communicating
thermostat.
• On-board relays (Y1 and Y2) to control a 2-stage
compressor when using the communications mode
with an Allied communicating thermostat.
69-2807-01

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Summary of Contents for Honeywell S9240F2051

  • Page 1 S9240F2051 Modulating Integrated Furnace Control INSTALLATION INSTRUCTIONS • Controls the 24 Vac Honeywell amplified gas/air gas APPLICATION valve. • Controls a 3-phase 120 Vac inducer motor (Fasco The S9240F2051 Integrated Furnace Control (IFC) is Model 92B1 or other with identical voltage/frequency...
  • Page 2: Specifications

    120 Vac • Error codes • Enables, via a pushbutton, alternate modes (Idle, Gas Control: Honeywell VK8105R or VR9205R variable firing Diagnostic, and Field Test) of operation rate, 24 Vac valve Cooling Contactor: Any 24 Vac contactor rated at 1.0 A or...
  • Page 3 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL Location WARNING The integrated furnace control is mounted on a panel within Fire or Explosion Hazard. the circulator compartment of the furnace. The location must Can cause severe injury, death or property provide: damage. — Access to the field wiring terminals.
  • Page 4: Outdoor Equipment

    S9240F2051 MODULATING INTEGRATED FURNACE CONTROL Table 1. Wiring Connections - Class 2 - Low Voltage. (Continued) Board label Terminal Type Connection/Label (see Fig. 1) Connects S9240F to: 4-position screw terminal block Outdoor Sensor If used: Outdoor air sensor (#5 screw)
  • Page 5 FACTORY USE ONLY. OUTDOOR AIR SENSOR USED ONLY IN A COMMUNICATING SYSTEM. M28640A THIS SENSOR IS IGNORED IN CONVENTIONAL THERMOSTAT APPLICATIONS. Fig. 1. Typical wiring connections and component locations for S9240F2051 Integrated Furnace Control (minor components removed for clarity). 69-2807—01...
  • Page 6 HUMIDIFIER (OPTIONAL) W951 W914 FURNACE SIZE IDENTIFIER HIGH PRESSURE SWITCH INDOOR MAIN VALVE BLOWER ROLLOUT HIGH SWITCH LIMIT PRESSURE SWITCH SWITCH 24 VAC OPTIONAL, BASED ON FURNACE MODEL. M28789B Fig. 2. Typical wiring diagram for S9240F2051 Integrated Furnace Control. 69-2807—01...
  • Page 7: Settings And Adjustments

    S9240F2051 MODULATING INTEGRATED FURNACE CONTROL SETTINGS AND ADJUSTMENTS Jumpers Three jumpers are located on the S9240F board. The jumpers are all ON (uncut) from the factory. To change any jumper, first disconnect the power, then cut the desired jumper. M28643 Fig.
  • Page 8 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL SW2: SEQUENCE The ON position configures the 2nd stage On Delay for 12 The sequence is factory-set (OFF) to respond to a thermostat minutes. as dictated by the SW1 selection. NOTE: SW3 position is ignored if SW1 is OFF.
  • Page 9 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL SW12-13: COOLING PROFILE The fan profile during cooling is factory-set to 30 seconds at DIP SWITCH S2 50%, 7.5 minutes at 82%, run at 100%, and with a 30 second Off delay at 50%. Fig. 7 illustrates the factory-set cooling profile.
  • Page 10 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL The default factory settings (all OFF) are shown in Fig. 8 and indicated in Bold in Table 7. DIP SWITCH S3 To change any setting, first disconnect the power, then set LOW HEAT CFM (NORMAL/MODIFIED) SW14 through SW19 according to Table 7.
  • Page 11: Pressure Switch Calibration

    S9240F2051 MODULATING INTEGRATED FURNACE CONTROL CHECKOUT installation and provides data to support robust system operation. The calibration sequence may be repeated at other times as required to help assure optimum performance. Check out the integrated furnace control system: — At initial installation of the IFC.
  • Page 12 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL Light Off — After expiration of the heat fan on delay, the IFC adjusts the circulator to the appropriate speed (CFM). Refer to Fig. 9 on page 18 (Fig. 12 on page 21 for single stage —...
  • Page 13: Cooling Mode

    S9240F2051 MODULATING INTEGRATED FURNACE CONTROL Modulating Mode - Conventional — The shorting of R to Y1 and G simultaneously. 2-Stage Thermostat (special Upon a call for cooling: — The compressor and condenser fan energize directly modulating sequence selected) from the Y1 terminal pass-through signal from the thermostat.
  • Page 14 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL These 24 Vac signals directly control a one or two stage heat — The LED continues to flash the rollout switch error code. pump. — Thermostat requests for heat are still ignored. — No heat fan on delay is present for compressor heat.
  • Page 15: Humidity Control

    S9240F2051 MODULATING INTEGRATED FURNACE CONTROL — If the calibration is unsuccessful, the IFC flashes an See Table 12 on page 27 for LED error code and lockout LED error code indicating an unsuccessful calibration information. and begins a five minute delay.
  • Page 16 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL • The IFC flashes an LED error code indicating there — If line voltage is measured to be less than 90V RMS is a hardware malfunction. (+/- 5%): • The IFC proceeds to Soft Lockout and flashes an —...
  • Page 17: Operating Sequences

    • The IFC calls for the CFM required for cool stage or various operating cycles (Light Off, Heat, Run, Cool, and Fan) continuous fan operation. of the S9240F2051 Integrated Furnace Control (IFC). • The IFC continuously monitors the status of the motor.
  • Page 18 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL 1. Light Off and Call for 1st Stage Heat (2-Stage Thermostat) Safety Check Verify There Is No Main Burner Flame Circulator OFF After Heat Fan OFF Delay (Low Heat Speed) Limit Limit De-Energize Inducer ON...
  • Page 19 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL 2. Call for 2nd Stage Heat (2-Stage Thermostat) 2 Stage Thermostat 1st Call for High Fire? 2nd Stage Recognition Delay (30 Seconds) Inducer ON (High Fire Speed) High Increase Pressure Switch Error Code Wait 5...
  • Page 20 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL 3. Call for Heat Satisfied RUN MODE (2-STAGE THERMOSTAT): RUN MODE (SINGLE STAGE THERMOSTAT): 1ST OR 2ND STAGE CALL FOR HEAT. ALL INPUTS MONITORED (LIMIT, PRESSURE, ALL INPUTS MONITORED (LIMIT, PRESSURE, CALL FOR HEAT/COOL, FLAME LEVEL).
  • Page 21 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL 4. Light Off and Call for Heat (Single Stage Thermostat) Safety Check Verify There Is No Main Burner Flame Circulator OFF After Heat Fan OFF Delay (Low Heat Speed) Limit Limit De-Energize Inducer ON Error Code...
  • Page 22 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL 5. Call for Cooling 1st Stage Cooling Request Received Energize 1st Stage Cooling Contactor (Compressor & Fan) Circulator ON After 2 Second Delay Energize Circulator (Per Ramping Profile) 1st Stage 2nd Stage Cooling Request Cooling...
  • Page 23 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL 6. Call for Fan Call for Fan Circulator ON (Speed Determined by Dip Switch settings) Request Maintain Circulator at for Cooling Go to Call for Cooling set speed Received? Go to Call for Heat - 2 Stage Thermostat...
  • Page 24: Troubleshooting

    S9240F2051 MODULATING INTEGRATED FURNACE CONTROL TROUBLESHOOTING PUSHBUTTON WARNING Fire, Explosion, or Electrical Shock Hazard. Can cause severe injury, death or property damage. Do not attempt to modify the physical or electrical characteristics of this device in any way. Replace it if troubleshooting indicates a malfunction.
  • Page 25: System Status

    S9240F2051 MODULATING INTEGRATED FURNACE CONTROL Table 9. LED Menu Actions. Table 10. Furnace Model Size Codes Action When Pushbutton Is LED Code Furnace Model Size LED Display Sequence Released 70,000 BTU with 1/2 HP motor Idle Menu Options 90,000 BTU with 1/2 HP motor...
  • Page 26 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL Table 11. System Status LED Display. Display Example Description (LED display in bold) Idle mode Only the decimal symbol blinks. There is no display in idle mode. Field Test Mode - Idle “-” flashes Active Error in Idle: E 1 2 6 (Pause);...
  • Page 27: Led Error Codes

    29 lists the codes specific to LSOM operation. Soft Lockout without waiting for the Auto restart Delay. LSOM = Lennox System Operating Monitor Table 12. LED Error Codes Displayed By The S9240F2051 IFC. IFC Error Handling Error/Fault Condition Code...
  • Page 28 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL Table 12. LED Error Codes Displayed By The S9240F2051 IFC. (Continued) IFC Error Handling Error/Fault Condition Code (in addition to displaying error code) Result Device Communications Problem 105 Retry until a message is successfully sent or received.
  • Page 29 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL Table 12. LED Error Codes Displayed By The S9240F2051 IFC. (Continued) IFC Error Handling Error/Fault Condition Code (in addition to displaying error code) Result Valve relay contact shorted 205 Soft Lockout after fault recovers and flame is gone.
  • Page 30 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL 69-2807—01...
  • Page 31 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL 69-2807—01...
  • Page 32 S9240F2051 MODULATING INTEGRATED FURNACE CONTROL Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North ® U.S. Registered Trademark Golden Valley, MN 55422 © 2013 Honeywell International Inc. 69-2807—01 M.S. 03-13 customer.honeywell.com Printed in United States...

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