Standard Connection; Heat Anticipator Setting; Transformer Protection; Pre- -Start- -Up - Payne PY4G B Series Installation Instructions Manual

14 seer single-packaged air conditioner and gas furnace system with r-410a refrigerant
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Standard Connection

Run the low- -voltage leads from the thermostat, through the inlet
hole, and into unit low- -voltage splice box.
Locate six (seven for 3- -phase) 18- -gage wires leaving control box.
These low- -voltage connection leads can be identified by the colors
red, green, yellow, brown, blue, and white (See Fig. 10). A gray
wire is standard on 3- -phase units for connection to an economizer.
Ensure the leads are long enough to be routed into the low- -voltage
splice box (located below right side of control box). Route leads
through hole in bottom of control box and make low- -voltage
connections (See Fig. 10). Secure all cut wires, so that they do not
interfere with operation of unit.
HIGH VOLTAGE
POWER LEADS
(SEE UNIT WIRING
LABEL)
3-PHASE SHOWN
1-PHASE USES
TWO POWER
EQUIP GR
LEADS
CONTROL BOX
LOW-VOLTAGE
POWER LEADS
(SEE UNIT
WIRING LABEL)
SPLICE BOX
Fig. 10 - - High- - and Control- -Voltage Connections
Heat Anticipator Setting (Electro- - Mechanical
Thermostats only)
The room thermostat heat anticipator must be properly adjusted to
ensure proper heating performance. Set the heat anticipator, using
an ammeter between the W and R terminals to determine the exact
required setting.
NOTE: For thermostat selection purposes, use 0.18 amp for the
approximate required setting. Failure to make a proper heat
anticipator adjustment will result in improper operation, discomfort
to the occupants of the conditioned space, and inefficient energy
utilization; however, the required setting may be changed slightly
to provide a greater degree of comfort for a particular installation.

Transformer Protection

The transformer is of the energy- -limiting type, however a direct
short will likely blow a secondary fuse. If an overload or short is
present, correct overload condition and check for blown fuse on
Indoor Fan board or Integrated Gas Controller. Replace fuse as
required with correct size and rating.
POWER
SUPPLY
FIELD-SUPPLIED
FUSED DISCONNECT
WHT(W)
W
YEL(Y)
Y
GRN(G)
G
THERMOSTAT
RED(R)
(TYPICAL)
R
BRN(C)
C
BLU(DH)
DH
GRA(Y2)
3-Phase
Only
A09053
PRE- - START- - UP
WARNING
!
ENVIRONMENTAL,
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
1. Follow recognized safety practices and wear protective
goggles when checking or servicing refrigerant system.
2. Do not operate compressor or provide any electric power
to unit unless compressor plug is in place and secured.
3. Do not remove compressor plug until all electrical
sources are disconnected and tagged.
4. Relieve and recover all refrigerant from system before
touching or disturbing compressor plug if refrigerant
leak is suspected around compressor terminals.
5. Never attempt to repair soldered connection while
refrigerant system is under pressure.
6. Do not use torch to remove any component. System
contains oil and refrigerant under pressure.
To remove a component, wear protective goggles and
proceed as follows:
a. Shut off electrical power to unit and install
lockout tag.
b. Relieve and reclaim all refrigerant from system
using both high- - and low- -pressure ports.
c. Cut component connecting tubing with tubing
cutter and remove component from unit.
d. Carefully unsweat remaining tubing stubs when
necessary. Oil can ignite when exposed to torch
flame.
Use the Start- -Up Checklist supplied at the end of this book and
proceed as follows to inspect and prepare the unit for initial

start- -up:

1. Remove access panels (see Fig. 20).
2. Read and follow instructions on all DANGER, WARNING,
CAUTION, and INFORMATION labels attached to, or
shipped with unit.
3. Make the following inspections:
a. Inspect for shipping and handling damage, such as
broken lines, loose parts, disconnected wires, etc.
b. Inspect all field- - and factory- -wiring connections. Be
sure that connections are completed and tight.
c. Ensure wires do not touch refrigerant tubing or sharp
sheet metal edges.
d. Inspect coil fins. If damaged during shipping and
handling, carefully straighten fins with a fin comb.
WARNING
!
FIRE, EXPLOSION HAZARD
Failure to follow this warning could result in personal
injury, death or property damage.
Do not purge gas supply into the combustion chamber. Do
not use a match or other open flame to check for gas leaks.
Use a commercially available soap solution made
specifically for the detection of leaks to check all
connections. A fire or explosion may result causing
property damage, personal injury or loss of life.
12
FIRE,
EXPLOSION,

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