REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. PBD1201 User Manual ◄ 3...
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► PBD1201 User Manual...
STANLEY. Place the added precautions in the space provided on page BATTERIES The PBD1201 12-Ton crimping tool will provide safe and • Only charge batteries with a STANLEY recommended dependable service if operated in accordance with the battery charger.
WHAT IS THE PBD1201 CRIMPING TOOL? The PBD1201 is a battery powered 12-Ton cable crimping tool with a 1.5 inch “C” style head. The PBD1201 accepts standard “U” dies and is capable of crimping copper and aluminum connectors up to 750 MCM.
5 Amp/hour DEWALT 20V Max Battery ......................DC205 5 Amp/hour DEWALT 20V Max Battery 2-pack ..................DCB205-2 120V AC Charger ............................DCB115 12V DC Charger .............................DCB119 Note: Only use battery chargers recommended by STANLEY. Bucket Bag ................................. BB01 PBD1201 User Manual ◄ 7...
Press and hold the pressure release to open the crimping head. Note: Release the trigger to immediately stop the tool. Press the pressure release at any time to open the jaws. 8 ► PBD1201 User Manual...
2. Follow the prompts on screen to complete installation. USB Connection 3. Connect PBD1201 to a PC using a micro USB cable. Note: InteLED will shine blue when connected. FIRST RUN 1. Run the software using the STANLEY Crimp software icon on your Windows desktop.
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3. Select a user and click “OK”. TOOL INFORMATION The Tool Information tab displays important data about the PBD1201. 1. Displays the product type, serial number and firmware version of the tool. 2. Basic data relating to the life and service interval of the tool.
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Amperage and Voltage of the tool during each crimp • Tool temperature at the end of each crimp 2. Data log sorting filters. Allows you to sort the crimp data in the data log. WORKSITE REPORTS PBD1201 User Manual ◄ 11...
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Note: If this is the first time using the software, press the “Worksites” button to create a worksite. 5. Enter notes about the job in the Remarks field. 6. Click “OK” when finished. 7. Select a report from the reports list. 8. Click “Print Report to PDF” to export the Worksite Report. 12 ► PBD1201 User Manual...
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1. Tool Firmware Update button. When clicked, this will begin to tool firmware update process. Do not unplug the tool during this process. 2. Software Update button. When clicked, this will update the STANLEY Crimp software, if an update is available. PBD1201 User Manual ◄ 13...
The tool is leaking hydraulic oil. Have the tool serviced immediately. The tool is not saving data or will not connect to Have the tool serviced as soon as possible. STANLEY Crimp software. 14 ► PBD1201 User Manual...
ACKR0204 Grooved Pin 91465 Strap Ring 91856 Motor Reduction Unit 91899C Crimping Head See page 17 Reservoir Unit See page 18 Hydraulic Body Unit 92802 Die Holder Unit 92886 Electronic Device 77853-STA Advance Trigger Unit 16 ► PBD1201 User Manual...