Stanley PBCC40 User Manual

Stanley PBCC40 User Manual

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PBCC40
CUTTING TOOL
USER MANUAL
Safety, Operation and Maintenance
© 2017 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
81142 11/2019 Ver. 4

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Summary of Contents for Stanley PBCC40

  • Page 1 PBCC40 CUTTING TOOL USER MANUAL Safety, Operation and Maintenance © 2017 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 81142 11/2019 Ver. 4...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. PBCC40 User Manual ◄ 3...
  • Page 4: Safety Symbols

    Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► PBCC40 User Manual...
  • Page 5: Safety Precautions

    STANLEY. Place the added precautions in the space provided on page BATTERIES PBCC40 8.8-Ton cable cutting tool will provide safe and • Only charge batteries with a STANLEY recommended dependable service if operated in accordance with the battery charger.
  • Page 6: Tool Anatomy

    WHAT IS THE PBCC40 CUTTING TOOL? The PBCC40 is a battery powered 8.8-ton cable cutting tool with a 1.57 inch guillotine style head. The PBCC40 is capable of cutting aluminum rod up to 1.5 inches in diameter, copper rod up to 1 inch in diameter and steel rod up to 3/4 inch in diameter.
  • Page 7: Specifications & Accessories

    ACCESSORIES 5 Amp/hour Lithium Ion Battery ........................DC205 5 Amp/hour Lithium Ion Battery 2-pack ...................... DCB205-2 120V AC Charger ............................DCB115 12V DC Charger .............................DCB119 Note: Only use battery chargers recommended by STANLEY. Bucket Bag ................................. BB01 PBCC40 User Manual ◄ 7...
  • Page 8: Operation

    Press and hold the pressure release to open the cutting head. Note: Release the trigger to immediately stop the tool. Press the pressure release at any time to open the jaws. 8 ► PBCC40 User Manual...
  • Page 9: Replacing The Blades

    51 - 74% Charged Less than 50% Charged Charge Battery REPLACING THE BLADES DO NOT install or change blades while the battery is connected to the tool. Disconnect the battery BEFORE installing or changing blades. PBCC40 User Manual ◄ 9...
  • Page 10: Troubleshooting

    Ensure the battery is fully charged. Ensure the blades flashes red after every crimp. are in good condition. If problem persists, have the tool serviced as soon as possible. The tool is leaking hydraulic oil. Have the tool serviced immediately. 10 ► PBCC40 User Manual...
  • Page 11: Pbcc40 Parts Illustration

    PBCC40 PARTS ILLUSTRATION PBCC40 User Manual ◄ 11...
  • Page 12: Pbcc40 Parts List

    ACKR0204 Grooved Pin 91465 Strip Ring JAE4500125 Anti-Extrusion Ring J3740180 O-Ring VAV05TT006L Screw 91856 Motor Reduction Unit Cutting Head Unit Reservoir Unit Hydraulic Unit 92886 Electronic Device 77853-STA Advance Trigger Unit 77854-DEW Release Trigger Unit 12 ► PBCC40 User Manual...
  • Page 13: Pbcc40 Hydraulic Body Illustration

    77805-01 Delivery Valve Unit J0720190 O-Ring 77806-01 Succion Valve Unit BILL04.76 Ball 77848C-02 Spring Collar Unit J0290178PU70 O-Ring 77849C Cam Compartment Unit J4300200 O-Ring 77804C Commutator JAE0500100 Anti-extrusion Ring JSR1927205 Wiper Ring R1B12.30.08Z Ball Bearing PBCC40 User Manual ◄ 13...
  • Page 14: Pbcc40 Reservoir Parts List

    77009-02 Reservoir Body 77852-DEW Release Lever Unit VAV04CB015 Screw AIG4X29.8BP Calibrated Pin BILL04.76 Ball J0640190 O-Ring 91576 Metal Clamp JAE0700150 Anti-extrusion Ring J0420250 O-Ring ZBINA420 Magnet Pin VAR04W Washer 91232 Release Trigger VAE04 VAV08BP008 Screw 14 ► PBCC40 User Manual...
  • Page 15: Pbcc40 Cutting Head

    77495 Double Fork Head VAV10HC030 Screw 36058DUB Locking Pin VAV05TT010 Screw VAV04PF Ball Headed Dowel 36051DUB Counter Blade Base 36052DUB Blade 36054DUB Slide Way 36055DUB Slide Way 36057DUB 36059DUB AAEN12 Circlip TCA01.5 Stainless Steel Cable PBCC40 User Manual ◄ 15...
  • Page 16 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...

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