Related Manuals for Stanley CT04
Summary of Contents for Stanley CT04
- Page 1 CT04 1650 PSI HYDRAULIC CRIMPING TOOL afety peratiOn and aintenance USer ManUaL © 2010 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 58541 7-2011 Ver. 3...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► CT04 User Manual... -
Page 5: Safety Precautions
Do not inspect the space provided in this manual. or clean the tool while the hydraulic power source is The model CT04 Hydraulic Crimping Tool will provide connected. Accidental engagement of the tool can safe and dependable service if operated in accordance cause serious injury. -
Page 6: Tool Stickers And Tags
TOOL STICKERS & TAGS 58501 CT04 1650 psi Combined Sticker DO NOT OPERATE WITHOUT DIES 07961 Warning Sticker NOTE: D A N G E R D A N G E R THE INFORMATION LISTED ON THE STICKERS SHOWN, MUST BE LEGIBLE AT ALL FAILURE TO USE HYDRAULIC HOSE LABELED AND CER- DO NOT LIFT OR CARRY TOOL BY THE HOSES. -
Page 7: Hose Types
HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS. -
Page 8: Hose Recommendations
HOSE RECOMMENDATIONS 8 ► CT04 User Manual... -
Page 9: Htma Requirements
When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures. *SSU = Saybolt Seconds Universal CT04 User Manual ◄ 9... -
Page 10: Operation
OPEN CENTER/CLOSED CENTER hoses before installing dies. SETUP If the hydraulic hoses are connected: The CT04 Hydraulic Crimping Tool can be configured for either open-center or closed-center operation. The • Turn the hydraulic system control valve OFF. current setting is easily determined by looking at the gap •... - Page 11 Make storage or repair or periodically during normal use sure the system maintains an operating flow in the range of 3–9 gpm/11–34 lpm within a pressure range of 1650– 2000 psi /114–140 bar. CT04 User Manual ◄ 11...
- Page 12 Replace the plug in the relief valve and retest. sleeves and connectors have special crimping re- Repeat the adjustment if necessary. quirements. Refer to the fitting manufacturer’s re- quirements. 8. Remove the tool by lifting it free of the connector. 12 ► CT04 User Manual...
- Page 13 STORAGE Replace any damaged or missing safety labels and tags before storing the tool. Clean, dry and lubricate moving parts before storage. Store in a clean, dry place. CT04 User Manual ◄ 13...
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Page 14: Tool Protection & Care
This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a mini- mum working pressure rating of 2500 psi/172 bar. •... -
Page 15: Troubleshooting
Connect output (return) line to OUT port. Excessive back-pressure. If back-pressure is greater than 250 psi/17 bar, clear the return line obstruction or restriction. Trigger guard bent and binding on Repair or replace trigger assembly. spool in bore. CT04 User Manual ◄ 15... -
Page 16: Specifications
Optimum Flow ............................. 8 gpm / 30 lpm Porting ................................3/8 NPT Hose Whips & Couplers ............................No Weight ..............................12 lbs / 5.4 kg Overall Length ..........................20 inches / 50.8 cm Overall Width ..........................3.75 inches / 9.5 cm 16 ► CT04 User Manual... -
Page 17: Ct04 Illustration
CT04 ILLUSTRATION CT04 User Manual ◄ 17... -
Page 18: Ct04 Parts List
CT04 PARTS LIST ITEM PART ITEM PART DESCRIPTION DESCRIPTION 00118 RETAINING RING 58501 CT04 1650 PSI COMBINED STICKER 00144 HSHCS 58533 T-SEAL ■ 07626 O-RING ■ 58534 CYLINDER 09330 O-RING ■ 58535 PISTON 00294 O-RING ■ 58536 CYLINDER HEAD 00360 O-RING ■... - Page 20 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www.stanleyhydraulic.com IMPORTANT To fill out a Product Warranty Recording form, and for information on your warranty, visit Stanleyhydraulic.com and select the Warranty tab. (NOTE: The warranty recording form must be submitted to validate the warranty).