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B-2
RECOMMENDED EQUIPMENT /
INTERFACE
EQUIPMENT LIMITATIONS
The Demo Zone is intended for indoor display and
demonstration use. The Demo Zone is intended for
light duty operation. Because of the input power limita-
tion, power sources (except Ranger 250 and ZR-10)
may only be used at maximum output with low duty
cycles. (Refer to Welder Operation-Duty Cycle section
of this manual).
The Demo Zone is not intended for road transporta-
tion or to be hauled on a trailer.
The Demo Zone must not be lifted with gas cylinders
in place.
DESIGN FEATURES
PLATFORM COMMONALTIES
The Demo Zone utilizes standard power source and
wire feeder configurations. Output cables and torches
are modified in length for use with the Demo Zone.
OPERATIONAL CONTROLS AND
FEATURES OF THE DEMO ZONE
Refer to the individual Operator's Manuals for equip-
ment included in the Demo Zone.
CIRCUIT BREAKER
The 230V input power to the Demo Zone is controlled
by a 40-amp circuit breaker located on the rear of the
Demo Zone inside the power distribution center.
Loosen the 6 screws to access the breaker.
REGULATORY REQUIREMENTS
The power source and wire feed equipment included
with the Demo Zone are individually listed or certified
to CSA or UL agencies.
OPERATING INSTRUCTIONS
Read and understand the Operator's Manuals for
all of the equipment contained in the Demo Zone.
The operating instructions for each equipment
type are not repeated here in the Demo Zone man-
ual.
Plug the Demo Zone into a 230 volt 40 amp recepta-
cle. Locate the circuit breaker at the rear of the Demo
Zone and switch it on. Plug the lighting system into a
120 volt receptacle. Switch the power for individual
machines on as required for demonstration purposes.
OPERATION
ADDITIONAL SAFETY PRECAUTIONS
WELDING AND CUTTING AREA
Welding and Cutting must take place only on the
welding table provided with the Demo Zone. Do not
weld or cut on objects away from the Demo Zone
welding table. Do not weld on the frame of the Demo
Zone.
Direct sparks away from welding machines, especially
the fuel fill area of the Ranger 250 or ZR-10.
• Keep cylinders away from areas where they could
be damaged.
• Never allow the electrodes or torches to touch the
cylinders.
• Keep cylinders away from live electrical circuits.
• Maximum inlet pressures must be observed.
• Do not lift Demo Zone with gas cylinders in place.
• Do not strike an arc on any gas cylinders. Never
allow the electrode, electrode holder or any other
electrically "hot" parts to touch a cylinder.
• Gas cylinders must be securely fastened to the
Demo Zone frame. Chains are supplied and are
attached to the frame.
• When caster wheels are installed, block the
Demo Zone from movement when removing or
installing gas clinders.
POWER SOURCES
The Demo Zone is a flexible system capable of
demonstrating many varied processes. The set-up of
equipment may require polarity changes, torch
changes or electrode changes. Turn-off the welding
power source or plasma cutter when changing or con-
necting output cables torches or electrodes.
DEMO ZONE
WARNING
WARNING
CYLINDERS could explode
if damaged.
•Keep cylinders upright and secured to
a support.
B-2
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